Automatic equipment for automatically discharging, embedding and taking out aluminum sheets and shearing water gap

Abstract

The utility model discloses automatic equipment for automatically discharging, embedding and taking out aluminum sheets and shearing water gaps, which comprises a rack, a water filling nozzle shearing mechanism and an aluminum sheet storage bin mechanism are arranged on the rack, a water filling nozzle collecting funnel is arranged in the rack, and water filling nozzles sheared by the water filling nozzle shearing mechanism automatically fall into the water filling nozzle collecting funnel to be collected. The rack is further provided with a taking and burying mechanical arm. And the taking and burying manipulator takes the aluminum sheet from the aluminum sheet storage bin mechanism and burns the aluminum sheet into the product, the water filling nozzle shearing mechanism shears off a water filling nozzle on the product, and the taking and burying manipulator takes away the product from the water filling nozzle shearing mechanism. Automatic aluminum sheet embedding, automatic product taking and automatic water gap shearing are achieved, the aluminum sheet storage bin mechanism can automatically supplement materials, the device is easy to operate and low in use cost, automatic production is achieved, and labor cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to, especially involve a kind of automatic equipment of aluminium sheet automatic discharging burying taking out and cutting water gap. BACKGROUND

[0002] At present, many injection molding products are generally retained after molding Water injection port (such as plastic cover, plastic plate, or hole plastic product), and the water injection port on the product needs to be cut off, and part of the hole plastic product needs to be covered by burying aluminium sheet. In the prior art, ordinary automatic equipment cannot satisfy the full-automatic assembly of aluminium sheet and cutting water gap. In order to realize automatic assembly of products, an equipment capable of automatic discharging, burying, taking out and cutting water gap is needed, without manual intervention.

[0003] Based on the above-mentioned defects, the present application provides an automatic equipment for aluminium sheet automatic discharging, burying, taking out and cutting water gap to solve the above-mentioned problems. The automatic equipment can realize automatic discharging, burying, taking out and cutting water gap. SUMMARY

[0004] In order to overcome the shortcomings and deficiencies in the prior art, the utility model aims to provide an automatic equipment for aluminium sheet automatic discharging, burying, taking out and cutting water gap.

[0005] The utility model discloses a kind of automatic equipment for aluminium sheet automatic discharging, burying, taking out and cutting water gap, including rack, water injection port cutting mechanism and aluminium sheet storage bin mechanism are equipped on the rack, water injection port collecting hopper is equipped in the rack, the water injection port cutting mechanism is cut off and falls to the water injection port collecting hopper collection, the rack is also provided with taking burying manipulator;

[0006] The taking burying manipulator takes aluminium sheet from the aluminium sheet storage bin mechanism, and buries aluminium sheet into product, the water injection port cutting mechanism cuts off water injection port on product, and the taking burying manipulator takes away product from the water injection port cutting mechanism.

[0007] As an improvement of the automatic equipment for aluminium sheet automatic discharging, burying, taking out and cutting water gap, the water injection port cutting mechanism includes air cutting support frame, one side of the air cutting support frame is provided with lifting cylinder mounting plate, the other side is provided with a plurality of pneumatic scissors mounting seat at intervals, each pneumatic scissors mounting seat is provided with pneumatic scissors, the lifting cylinder mounting plate is provided with lifting cylinder, the lifting cylinder controls a jig platform to lift, the jig platform is provided with product positioning jig, and the scissors mouth of the pneumatic scissors is located above the product positioning jig.

[0008] The jig platform is slidably connected to the lifting cylinder mounting plate through guide column.

[0009] As an improvement of the automatic equipment for automatic discharging, burying, taking out and shearing water port of aluminum sheet, the aluminum sheet storage bin mechanism comprises a supporting platform, a sheet taking control cylinder and a bin mounting plate are arranged on the supporting platform, the sheet taking control cylinder controls horizontal movement of a sheet taking plate, the sheet taking plate is located below the bin mounting plate, a bin is arranged on the bin mounting plate, a discharging hole is arranged at the bottom of the bin, a sheet receiving groove is arranged on the sheet taking plate, and the sheet receiving groove can only accommodate one aluminum sheet at a time.

[0010] When the sheet receiving groove is located at the discharging hole position, the aluminum sheet at the bottom of the bin falls into the sheet receiving groove.

[0011] As the automatic equipment for automatic discharging, burying, taking out and shearing water port of aluminum sheet, the taking and burying mechanical arm comprises a aluminum sheet burying mechanism and a product taking mechanism, and the aluminum sheet burying mechanism and the product taking mechanism can be turned by 90 degrees.

[0012] As an improvement of the automatic equipment for automatic discharging, burying, taking out and shearing water port of aluminum sheet, the aluminum sheet burying mechanism comprises a mounting plate, first linear sliding rails are arranged on the two sides of the mounting plate, first sliding blocks are arranged on the two first linear sliding rails, sheet taking suction disc mounting plates are arranged on the two first sliding blocks, sheet taking suction discs are arranged on the sheet taking suction disc mounting plates, a whole moving control cylinder is arranged at the middle of the bottom surface of the mounting plate, a sheet taking suction disc moving control cylinder is arranged at the middle of the top surface of the mounting plate, the whole moving control cylinder is fixed on a fixed plate, the sheet taking suction disc moving control cylinder controls movement of the two sheet taking suction discs, connecting plates are connected between the two first sliding blocks, and the sheet taking suction disc moving control cylinder is arranged on the connecting plates.

[0013] As an improvement of the automatic equipment for automatic discharging, burying, taking out and shearing water port of aluminum sheet, a first turning cylinder connecting seat is further arranged on the mounting plate, an L-shaped connecting plate is arranged on the first turning cylinder connecting seat, a hinge seat is arranged on one side of the L-shaped connecting plate, a piston rod of a first turning cylinder is movably connected to the hinge seat, the first turning cylinder is fixed on a three-axis movement control module, and the three-axis movement control module is arranged on the top of the rack.

[0014] As an improvement of the automatic equipment for automatic discharging, burying, taking out and shearing water port of aluminum sheet, the product taking mechanism comprises a second turning cylinder arranged on the fixed plate, a piston rod of the second turning cylinder is movably connected to a second hinge seat, the second hinge seat is arranged on a material taking cylinder mounting plate, a plurality of material taking cylinders are arranged on the material taking cylinder mounting plate at intervals, and the second turning cylinder can control the material taking cylinders to be turned by 90 degrees.

[0015] As an improvement of the automatic equipment for automatic discharging, embedding, taking out and shearing water port of aluminum sheet, two mounting cross beams are arranged on the upper side of the water port collecting funnel of the rack.

[0016] As an improvement of the automatic equipment for automatic discharging, embedding, taking out and shearing water port of aluminum sheet, a control panel is arranged on the outer side of the rack.

[0017] The automatic embedding of aluminum sheet and automatic taking out of products and shearing of water port are realized, the aluminum sheet storage bin mechanism can automatically supplement materials, the device is simple to operate and low in use cost, automatic production is achieved, and labor cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structure schematic view of the taking and embedding mechanical arm after disassembly of the utility model;

[0019] Figure 2 is a perspective view of the water port shearing mechanism of the utility model;

[0020] Figure 3 is a perspective view of the aluminum sheet storage bin mechanism of the utility model;

[0021] Figure 4 is a state view of the taking and embedding mechanical arm when taking aluminum sheet of the utility model;

[0022] Figure 5 is a rack structure schematic view of the utility model;

[0023] The figure mark is: 1, rack, 2, water port shearing mechanism, 3, aluminum sheet storage bin mechanism, 4, water port collecting funnel, 5, taking and embedding mechanical arm, 6, embedding aluminum sheet mechanism, 7, taking product mechanism, 8, fixed plate, 9, mounting cross beam, 10, control panel, 21, gas shearing support frame, 22, jacking air cylinder mounting plate, 23, pneumatic scissors mounting seat, 24, pneumatic scissors, 25, jacking air cylinder, 26, jig platform, 27, product positioning jig, 31, support platform, 32, taking sheet control air cylinder, 33, bin mounting plate, 34, taking sheet plate, 35, bin, 36, sheet receiving groove, 61, mounting plate, 62, first linear slide rail, 63, first sliding block, 64, taking sheet suction cup mounting plate, 65, taking sheet suction cup, 66, overall movement control air cylinder, 67, taking sheet suction cup movement control air cylinder, 68, connecting plate, 69, first overturning air cylinder connecting seat, 60, L-shaped connecting plate, 601, hinged seat, 602, first overturning air cylinder, 71, second overturning air cylinder, 72, second hinged seat, 73, taking material air cylinder mounting plate, 74, taking material air cylinder. DETAILED DESCRIPTION

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0026] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. If the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0027] like Figures 1-5 As shown, an automated device for automatically discharging, embedding, removing and cutting water inlets of aluminum sheets includes a frame 1. The frame 1 is equipped with a water inlet cutting mechanism 2 and an aluminum sheet storage bin mechanism 3. The frame 1 is equipped with a water inlet collection funnel 4. The water inlets cut off by the water inlet cutting mechanism 2 automatically fall into the water inlet collection funnel 4 for collection. The frame 1 is also equipped with a retrieval robot 5.

[0028] The retrieval robot 5 retrieves aluminum sheets from the aluminum sheet storage hopper mechanism 3 and buries the aluminum sheets inside the product. The water inlet shearing mechanism 2 cuts off the water inlet on the product, and the retrieval robot 5 removes the product from the water inlet shearing mechanism 2.

[0029] Preferably, the water inlet shearing mechanism 2 includes a pneumatic shear support frame 21. One side of the pneumatic shear support frame 21 is provided with a lifting cylinder mounting plate 22, and the other side is provided with multiple pneumatic shear mounting seats 23 at intervals. Each pneumatic shear mounting seat 23 is provided with a pneumatic shear 24. The lifting cylinder mounting plate 22 is provided with a lifting cylinder 25. The lifting cylinder 25 controls the lifting and lowering of a fixture platform 26. The fixture platform 26 is provided with a product positioning fixture 27. The shearing blade of the pneumatic shear 24 is located above the product positioning fixture 27.

[0030] The jig platform 26 is slidably connected to the lifting cylinder mounting plate 22 by guide posts 28.

[0031] Preferably, the aluminum sheet storage bin mechanism 3 comprises a support platform 31, the support platform 31 is provided with a sheet taking control cylinder 32 and a bin mounting plate 33, the sheet taking control cylinder 32 controls the horizontal movement of a sheet taking plate 34, the sheet taking plate 34 is slidably connected to the support platform 31 through a slide rail and a slide block, the sheet taking control cylinder 32 is a rodless cylinder, the sheet taking plate 34 is located below the bin mounting plate 33, the bin mounting plate 33 is provided with a bin 35, the bottom of the bin 35 is provided with a discharging hole, the sheet taking plate 34 is provided with a sheet receiving groove 36, the sheet receiving groove 36 can only accommodate one aluminum sheet at a time;

[0032] When the sheet receiving groove 36 is located at the discharging hole position, the aluminum sheet at the bottom of the bin 35 falls into the sheet receiving groove 36. When the sheet taking control cylinder 32 controls the movement of the sheet taking plate 34, it can take out an aluminum sheet from the bottom of the bin 35.

[0033] Preferably, the burying and taking mechanical arm 5 comprises a burying aluminum sheet mechanism 6 and a product taking mechanism 7, the burying aluminum sheet mechanism 6 and the product taking mechanism 7 can each be turned by 90 degrees

[0034] Preferably, the burying aluminum sheet mechanism 6 comprises a mounting plate 61, the mounting plate 61 is provided with two first linear slide rails 62 on both sides, the two first linear slide rails 62 are each provided with a first slide block 63, the two first slide blocks 63 are each provided with a sheet taking suction cup mounting plate 64, the sheet taking suction cup mounting plate 64 is provided with a sheet taking suction cup 65, the bottom surface of the mounting plate 61 is provided with a whole body movement control cylinder 66, the top surface of the mounting plate 61 is provided with a sheet taking suction cup movement control cylinder 67, the whole body movement control cylinder 66 is fixed to a fixed plate 8, the sheet taking suction cup movement control cylinder 67 controls the movement of the two sheet taking suction cups 65, the two first slide blocks 63 are connected through a connecting plate 68, the sheet taking suction cup movement control cylinder 67 is installed on the connecting plate 68. The mounting plate 61 is slidably connected to the fixed plate 8 through a slide rail and a slide block. The state of the sheet taking suction cup 65 when taking an aluminum sheet is a horizontal state, and the state of the sheet taking suction cup 65 when burying an aluminum sheet is a vertical state. The horizontal or vertical state of the sheet taking suction cup 65 is controlled by a first turning cylinder 602.

[0035] Preferably, the mounting plate 61 is further provided with a first turnover cylinder connecting seat 69, the first turnover cylinder connecting seat 69 is provided with an L-shaped connecting plate 60, one side of the L-shaped connecting plate 60 is provided with a hinged seat 601, the piston rod of a first turnover cylinder 602 is movably connected to the hinged seat 601, the first turnover cylinder 602 is fixed on a three-axis movement control module (not shown in the figure), and the three-axis movement control module is installed on the top of the rack. The three-axis movement control module comprises an X-axis movement control module, a Y-axis movement control module and a Z-axis movement control module, the X-axis movement control module controls the movement of the Y-axis movement control module, the Y-axis movement control module controls the movement of the Z-axis movement control module, and the Z-axis movement control module controls the lifting movement of the whole burying manipulator. The three-axis movement control module is an existing movement control device, which will not be described here.

[0036] Preferably, the product taking mechanism 7 comprises a second turnover cylinder 71 installed on the fixed plate 8, the piston rod of the second turnover cylinder 71 is movably connected to a second hinged seat 72, the second hinged seat 72 is installed on a taking cylinder mounting plate 73, a plurality of taking cylinders 74 are arranged on the taking cylinder mounting plate 73 in a spaced manner, and the second turnover cylinder 71 can control the taking cylinders 74 to turn over by 90 degrees.

[0037] Preferably, two mounting beams 9 are arranged on the upper side of the rack 1 corresponding to the water inlet collecting funnel 4, and the water inlet shearing mechanism 2 and the aluminum sheet storage bin mechanism 3 are respectively installed on one mounting beam 9.

[0038] Preferably, a control panel 10 is arranged on the outer side of the rack 1. The control panel 10 is provided with an emergency stop button, a start switch and a power switch.

[0039] The working process of the utility model is as follows: the aluminum sheets are stacked in the storage bin of the aluminum sheet storage bin mechanism 3 by manual operation, and the products needing to bury aluminum sheets and shear water inlets are positioned on the aluminum sheet storage bin mechanism 3, the equipment is started, the burying manipulator 5 takes the aluminum sheets from the aluminum sheet storage bin mechanism 3 (four aluminum sheets can be taken at a time), and the four aluminum sheets are buried in the products, the water inlet shearing mechanism 2 shears off the water inlets on the products (the water inlet shearing mechanism 2 can shear off the water inlets on four products at a time), the burying manipulator 5 clamps and takes away the products from the water inlet shearing mechanism 2 through the product taking mechanism 7, the water inlet shearing mechanism 2 repositions new products after taking away the products, and the burying aluminum sheet and shearing water inlet steps are repeated.

[0040] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and structures of the utility model, and the scope of the utility model is defined by the appended claims and their equivalent scope.

Claims

1. An automatic equipment for automatic discharge, embedding, taking out and cutting of water gap of aluminum sheet, comprising a frame, characterized in that, The rack is provided with a water inlet shearing mechanism and an aluminum sheet storage bin mechanism, the rack is internally provided with a water inlet collecting hopper, the water inlet shearing mechanism automatically falls off the sheared water inlet to the water inlet collecting hopper for collection, and the rack is further provided with a taking and burying manipulator; The taking and burying manipulator takes aluminum sheets from the aluminum sheet storage bin mechanism and buries the aluminum sheets into products, the water inlet shearing mechanism shears off the water inlets on the products, and the taking and burying manipulator takes away the products from the water inlet shearing mechanism.

2. The automatic equipment for automatic discharging, embedding, taking out and cutting water gap of aluminum sheet according to claim 1, characterized in that, The water inlet shearing mechanism comprises a gas shearing support frame, one side of the gas shearing support frame is provided with a jacking cylinder mounting plate, the other side is provided with a plurality of pneumatic shear mounting seats at intervals, each pneumatic shear mounting seat is provided with a pneumatic shear, the jacking cylinder mounting plate is provided with a jacking cylinder, the jacking cylinder controls a jig platform to rise and fall, the jig platform is provided with a product positioning jig, and the shear opening of the pneumatic shear is located above the product positioning jig. The jig platform is slidably connected to the jacking cylinder mounting plate through guide columns.

3. The automatic equipment for automatic feeding, embedding, taking out and cutting water gap of aluminum sheet according to claim 2, characterized in that, The aluminum sheet storage bin mechanism comprises a support platform, the support platform is provided with a sheet taking control cylinder and a bin mounting plate, the sheet taking control cylinder controls a sheet taking plate to move horizontally, the sheet taking plate is located below the bin mounting plate, the bin mounting plate is provided with a bin, the bottom of the bin is provided with a discharging hole, the sheet taking plate is provided with a sheet receiving groove, and the sheet receiving groove can only accommodate one aluminum sheet at a time. When the sheet receiving groove is located at the position of the discharging hole, the aluminum sheet at the bottom of the bin falls into the sheet receiving groove.

4. The automatic equipment for automatic discharging, embedding, taking out and shearing water gap of aluminum sheet according to claim 2, characterized in that, The taking and burying manipulator comprises an aluminum sheet burying mechanism and a product taking mechanism, and the aluminum sheet burying mechanism and the product taking mechanism can be turned by 90 degrees.

5. The automatic equipment for automatic feeding, embedding, taking out and shearing the water gap of aluminum sheet according to claim 4, characterized in that, The aluminum sheet burying mechanism comprises a mounting plate, two first linear sliding rails are arranged on the two sides of the mounting plate, first sliding blocks are arranged on the two first linear sliding rails, sheet taking suction disc mounting plates are arranged on the two first sliding blocks, sheet taking suction discs are arranged on the sheet taking suction disc mounting plates, a whole moving control cylinder is arranged at the middle of the bottom surface of the mounting plate, a sheet taking suction disc moving control cylinder is arranged at the middle of the top surface of the mounting plate, the whole moving control cylinder is fixed on a fixed plate, the sheet taking suction disc moving control cylinder controls the movement of the two sheet taking suction discs, the two first sliding blocks are connected through a connecting plate, and the sheet taking suction disc moving control cylinder is arranged on the connecting plate.

6. The automatic equipment for automatic discharging, embedding, taking out and shearing water gap of aluminum sheet according to claim 5, characterized in that, A first turning cylinder connecting seat is further arranged on the mounting plate, an L-shaped connecting plate is arranged on the first turning cylinder connecting seat, a hinge seat is arranged on one side of the L-shaped connecting plate, a piston rod of a first turning cylinder is movably connected to the hinge seat, the first turning cylinder is fixed on a three-axis movement control module, and the three-axis movement control module is arranged on the top of the rack.

7. The automatic equipment for automatic feeding, embedding, taking out and shearing the water gap of aluminum sheet according to claim 5, characterized in that, The product taking mechanism comprises a second turning cylinder arranged on the fixed plate, a piston rod of the second turning cylinder is movably connected to a second hinge seat, the second hinge seat is arranged on a material taking cylinder mounting plate, a plurality of material taking cylinders are arranged on the material taking cylinder mounting plate at intervals, and the second turning cylinder can control the turning of the material taking cylinders by 90 degrees.

8. The automatic equipment for automatic discharging, embedding, taking out and cutting water gap of aluminum sheet according to claim 1, characterized in that, Two installation crossbeams are arranged above the water injection port collecting funnel on the frame, and the water injection port shearing mechanism and the aluminum sheet storage bin mechanism are respectively installed on one of the installation crossbeams.

9. The automatic equipment for automatic out-feed burying and taking out and cutting water gap of aluminum sheet according to claim 1, characterized in that, A control panel is arranged on the outer side of the frame.

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