Double-station embossing equipment for embossing rubber floor mat

Abstract

The utility model discloses double-station embossing equipment for embossing a rubber floor mat. The double-station embossing equipment comprises a processing table, a pair of supporting frames is arranged on the machining table. A first air cylinder is arranged on the supporting frame, the output end of the first air cylinder is connected with a first mounting plate, and an embossing plate is detachably arranged at the bottom of the first mounting plate; fixing blocks are arranged on the machining table, a second mounting plate is arranged between the two fixing blocks, and the second mounting plate is rotationally connected with the fixing blocks through a rotating shaft; a containing frame is arranged on the machining table, the containing frame is arranged below the embossing plate, and the containing frame is detachably connected with the second mounting plate. Conveying belts are connected to the two sides of the machining table. The embossing plate and the placing frame can be replaced according to requirements, so that different embossing of ground mats of different specifications and sizes is achieved, the placing frame is driven to rotate through rotation of the second mounting plate, the ground mats fall onto the conveying belt due to the gravity effect and do not need to be taken out manually, and the situation that the ground mats are too high in temperature after being embossed, and the production efficiency is improved is avoided. And workers are scalded during material taking.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of floor mat embossing equipment, especially relates to a double-station embossing equipment for rubber floor mat embossing. BACKGROUND

[0002] Floor mat is a functional product specially designed for entrance, which can efficiently remove mud and water to ensure the neatness and hygiene of indoor floor. It is characterized by soft and elastic texture, providing comfortable foot feeling. The floor mat contains unique ultraviolet-resistant additives, which can effectively prevent discoloration and embrittlement, making it have excellent durability and can withstand harsh outdoor environmental conditions such as sun and rain. During the production of floor mat, an embossing machine is needed to perform embossing treatment on the floor mat. The template of traditional embossing equipment is usually fixedly installed on the equipment, and multiple components need to be disassembled when replacing the template, which is cumbersome and time-consuming. During the embossing process, the rubber floor mat is pressed at high temperature, and the temperature is high when discharging. When manually discharging, the operator is likely to touch the high-temperature floor mat, which poses a risk of scalding and affects the operation safety. SUMMARY

[0003] Based on the above background, the purpose of the utility model is to provide a double-station embossing equipment for rubber floor mat embossing.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A double-station embossing equipment for rubber floor mat embossing, comprising a processing table; a pair of supporting frames is provided on the processing table;

[0006] A first cylinder is provided on the supporting frame, and the output end of the first cylinder is connected with a first mounting plate, and a first mounting plate is provided on the bottom of the first mounting plate;

[0007] A fixed block is provided on the processing table, a second mounting plate is provided between the two fixed blocks, and the second mounting plate is rotatably connected with the fixed block through a rotating shaft;

[0008] A placing rack is provided on the processing table, the placing rack is located below the embossing plate, and the placing rack is detachably connected with the second mounting plate;

[0009] A conveying belt is connected to the two sides of the processing table.

[0010] Through the above technical solutions, the embossing plate and the placing rack can be replaced according to the requirements, so that different embossing of different sizes of floor mat can be realized. After processing, the second mounting plate rotates to drive the placing rack to rotate, and the floor mat falls into the conveying belt due to the action of gravity after the placing rack rotates 180 degrees, without the need for manual removal, which avoids the risk of scalding the operator when taking out the floor mat after embossing.

[0011] Further, the processing platform is inclined on both sides, facilitating the mat to slide into the conveyor belt after processing.

[0012] Further, the first mounting plate is provided with a first groove at the bottom, which is T-shaped.

[0013] The first mounting plate is provided with a second groove at the side, which is square and communicates with the first groove.

[0014] The second groove is provided with a third groove at the top, which is square and is slidably provided with a first limiting block.

[0015] The first mounting plate is provided with a first threaded rod at the top, one end of which is rotatably connected to the top of the first limiting block.

[0016] The top of the embossing plate is provided with a first sliding block, which is T-shaped and correspondingly clamped with the first groove.

[0017] Through the above technical solution, the first sliding block slides into the first groove from one side of the second groove, and the first limiting block is driven to slide into the second groove by rotating the first threaded rod. The side surface of the first limiting block abuts against the side surface of the first sliding block, thereby fixing the first sliding block and the embossing plate.

[0018] Further, the embossing plate is provided with a fourth groove at the top, and the first limiting block is provided with a second limiting block at the bottom.

[0019] When the first limiting block slides to the second groove, the second limiting block is inserted into the fourth groove.

[0020] Through the above technical solution, the fourth groove and the second limiting block assist the first limiting block to be fixed.

[0021] Further, the embossing plate is provided with a fifth groove at the top on both sides, which is L-shaped.

[0022] The first mounting plate is provided with a second sliding block at the bottom on both sides.

[0023] The second sliding block is correspondingly inserted into the fifth groove.

[0024] Through the above technical solution, the stability of the embossing plate is improved.

[0025] Further, the first threaded rod is provided with a spring piece, which is located at the top of the first mounting plate.

[0026] Through the above technical solution, the spring piece can avoid the self-rotation of the first threaded rod, and the fixing effect of the first limiting block on the first sliding block is enhanced.

[0027] Further, the first installation plate is provided with a first slot on one side close to the placing rack, and the two sides of the first slot are provided with a second slot, and a second plug is slidably arranged in the second slot;

[0028] The second installation plate is internally provided with a second threaded rod and a motor, the second threaded rod is rotatably arranged in the second installation plate, and the two ends of the second threaded rod are arranged in the second slot, the screw directions of the two ends of the second threaded rod are opposite, the motor is connected with one end of the second threaded rod, and the two ends of the second threaded rod are respectively threadedly connected with one end of the two second plugs;

[0029] One side of the placing rack is provided with a first plug, and the first plug is correspondingly inserted with the first slot;

[0030] The two sides of the first plug are provided with a third slot, and the third slot corresponds to the second plug.

[0031] Through the above technical scheme, the first plug is inserted into the first slot, the motor drives the second threaded rod to rotate, the second plug is inserted into the third slot, and the fixing of the placing rack is completed.

[0032] Further, the rotating shaft on one side of the second installation plate extends out of the fixing block and is connected with a gear, and a rack is engagedly connected below the gear;

[0033] The processing table is provided with a moving groove, and the rack is slidably arranged in the moving groove;

[0034] The moving groove is provided with a second cylinder, and the output end of the second cylinder is connected with the rack.

[0035] Through the above technical scheme, the second cylinder drives the rack to move, so as to drive the gear to rotate, thereby driving the second installation plate to overturn, and driving the placing rack to overturn to unload.

[0036] The utility model has the following beneficial effects:

[0037] The utility model can replace the embossing plate and the placing rack according to requirements, so that different embossing of different specifications and sizes of floor mats can be realized, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without any creative effort.

[0039] Figure 1 It is a three-dimensional structure schematic diagram of the present application;

[0040] Figure 2 It is a split three-dimensional structure schematic diagram of the first mounting plate and the embossing plate of the present application;

[0041] Figure 3 It is a split three-dimensional structure schematic diagram of the first mounting plate and the embossing plate of the present application;

[0042] Figure 4 It is a split three-dimensional structure schematic diagram of the second mounting plate and the placing rack of the present application;

[0043] Figure 5 It is a split three-dimensional structure schematic diagram of the second mounting plate and the placing rack of the present application;

[0044] Figure 6 It is a three-dimensional structure schematic diagram of the gear and the rack of the present application.

[0045] Among them: 1. processing table; 11. support frame; 12. first air cylinder; 13. fixed block; 14. gear; 15. rack; 16. moving groove; 17. second air cylinder;

[0046] 2. first mounting plate; 21. first recess; 22. second recess; 23. third recess; 24. first limiting block; 25. first threaded rod; 26. second sliding block; 27. elastic sheet; 29. second limiting block;

[0047] 3. embossing plate; 31. first sliding block; 32. fourth recess; 33. fifth recess;

[0048] 4. second mounting plate; 41. first insertion slot; 42. second insertion slot; 43. second insertion block; 44. second threaded rod; 45. motor;

[0049] 5. placing rack; 51. first insertion block; 52. third insertion slot;

[0050] 6. conveying belt. DETAILED DESCRIPTION

[0051] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0052] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly.

[0053] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0054] As shown in Figures 1-6 A double-station embossing device for embossing rubber floor mats, comprising a processing table 1; a pair of supporting frames 11 is arranged on the processing table 1; a first air cylinder 12 is arranged on the supporting frame 11, and the output end of the first air cylinder 12 is connected with a first mounting plate 2, and the bottom of the first mounting plate 2 is detachably provided with an embossing plate 3; fixed blocks 13 are arranged on the processing table 1, a second mounting plate 4 is arranged between the two fixed blocks 13, and the second mounting plate 4 is rotationally connected with the fixed blocks 13 through a rotating shaft; a placing frame 5 is arranged on the processing table 1, the placing frame 5 is arranged below the embossing plate 3, and the placing frame 5 is detachably connected with the second mounting plate 4; conveying belts 6 are connected to the two sides of the processing table 1, and the two sides of the processing table 1 are arranged to be inclined.

[0055] The embossing plate 3 and the placing frame 5 can be replaced according to requirements, so that different embossing of different specifications and sizes of floor mats can be realized. After processing, the second mounting plate 4 drives the placing frame 5 to rotate, and after the placing frame 5 rotates by 180 degrees, the floor mat falls into the conveying belt 6 due to gravity, without the need for manual removal, so as to avoid that the floor mat is too hot after embossing and burns the workers when taking out the material.

[0056] Preferably, the first mounting plate 2 is provided with a first groove 21 at the bottom, the first groove 21 is T-shaped; the first mounting plate 2 is provided with a second groove 22 at the side, the second groove 22 is square-shaped, and the second groove 22 is communicated with the first groove 21; the second groove 22 is provided with a third groove 23 at the top, the third groove 23 is square-shaped, and the third groove 23 is slidably provided with a first limiting block 24; the first mounting plate 2 is threadedly connected with a first threaded rod 25 at the top, one end of the first threaded rod 25 is rotatably connected with the top of the first limiting block 24; the embossing plate 3 is provided with a first sliding block 31 at the top, the first sliding block 31 is T-shaped, and is correspondingly clamped with the first groove 21; the embossing plate 3 is provided with a fourth groove 32 at the top, and the first limiting block 24 is provided with a second limiting block 29 at the bottom; when the first limiting block 24 slides to the second groove 22, the second limiting block 29 is inserted into the fourth groove 32; the embossing plate 3 is provided with a fifth groove 33 at the top of two sides, the fifth groove 33 is L-shaped; the first mounting plate 2 is provided with a second sliding block 26 at the bottom of two sides; the second sliding block 26 is correspondingly inserted into the fifth groove 33; the first threaded rod 25 is sleeved with an elastic sheet 27, and the elastic sheet 27 is located at the top of the first mounting plate 2.

[0057] When the embossing plate 3 is installed, the first sliding block 31 of the embossing plate 3 is aligned with the second groove 22, the second sliding block 26 of the first mounting plate 2 is aligned with the fifth groove 33, the embossing plate 3 is slid, the first sliding block 31 is slid from the second groove 22 into the first groove 21, the second sliding block 26 is slid into the fifth groove 33, then after all are slid, the first threaded rod 25 is rotated to drive the first limiting block 24 to slide into the second groove 22, the second limiting block 29 at the bottom of the first limiting block 24 is inserted into the fourth groove 32, the installation of the embossing plate 3 is completed, the elastic force of the elastic sheet 27 can prevent the self-rotation of the first threaded rod 25 when the first threaded rod 25 is tightened, and the fixing of the embossing plate 3 is further strengthened, when the embossing plate 3 needs to be replaced, the first threaded rod 25 is only reversely rotated to make the second limiting block 29 slide into the third groove 23, and then the embossing plate 3 is slid to be disassembled.

[0058] Preferably, the second mounting plate 4 is provided with a first slot 41 on one side close to the placing rack 5, the two sides of the first slot 41 are provided with a second slot 42, and the second slot 42 is slidably provided with a second plug 43; the second mounting plate 4 is internally provided with a second threaded rod 44 and a motor 45, the second threaded rod 44 is rotatably arranged in the second mounting plate 4, and the two ends of the second threaded rod 44 are arranged in the second slot 42, the screw directions of the two ends of the second threaded rod 44 are opposite, the motor 45 is connected with one end of the second threaded rod 44, and the two ends of the second threaded rod 44 are respectively threadedly connected with one end of the two second plugs 43; one side of the placing rack 5 is provided with a first plug 51, the first plug 51 is correspondingly inserted into the first slot 41; the two sides of the first plug 51 are provided with a third slot 52, and the third slot 52 corresponds to the second plug 43; the rotating shaft of the second mounting plate 4 extends out of the fixing block 13 and is connected with a gear 14, and the gear 14 is meshingly connected with a rack 15 below; the processing table 1 is provided with a moving groove 16, and the rack 15 is slidably arranged in the moving groove 16; the moving groove 16 is provided with a second air cylinder 17, and the output end of the second air cylinder 17 is connected with the rack 15.

[0059] When the placing rack 5 is replaced to correspond to different embossing plates 3 and different sizes of floor mats, the first plug 51 of the placing rack 5 is inserted into the first slot 41, the second threaded rod 44 is driven to rotate by the motor 45, thereby driving the second plug 43 to relatively move, the second plug 43 is slid out of the second slot 42 and is inserted into the third slot 52, and the fixing of the placing rack 5 is completed. After the floor mat is printed, the rack 15 is driven to move by the second air cylinder 17, thereby the gear 14 is rotated, the second mounting plate 4 drives the placing rack 5 to overturn, and the floor mat falls into the conveyor belt 6 under the action of gravity.

[0060] The working principle of the utility model is: when the embossing plate 3 is installed, the first sliding block 31 of the embossing plate 3 is aligned with the second groove 22, the second sliding block 26 of the first mounting plate 2 is aligned with the fifth groove 33, the embossing plate 3 is slid, the first sliding block 31 is slid into the first groove 21 from the second groove 22, the second sliding block 26 is slid into the fifth groove 33, then after all are slid in, the first threaded rod 25 is rotated to drive the first limiting block 24 to slide into the second groove 22, the second limiting block 29 at the bottom of the first limiting block 24 is inserted into the fourth groove 32, and the installation of the embossing plate 3 is completed, then the corresponding placing rack 5 is installed, the first plug 51 of the placing rack 5 is inserted into the first slot 41, the second threaded rod 44 is driven to rotate by the motor 45, thereby driving the second plug 43 to relatively move, the second plug 43 is slid out of the second slot 42 and is inserted into the third slot 52, and the fixing of the placing rack 5 is completed. After the floor mat is printed, the rack 15 is driven to move by the second air cylinder 17, thereby the gear 14 is rotated, the second mounting plate 4 drives the placing rack 5 to overturn, and the floor mat falls into the conveyor belt 6 under the action of gravity.

[0061] Of course, the above description is not a limitation of the utility model, the utility model is also not limited to the above examples, the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.

Claims

1. A double-station embossing device for embossing rubber floor mats, comprising a processing table (1) provided with a pair of support frames (11), characterized in that: The support frame (11) is provided with a first cylinder (12), the output end of the first cylinder (12) is connected with a first mounting plate (2), and the bottom of the first mounting plate (2) is detachably provided with an embossing plate (3); The processing table (1) is provided with fixed blocks (13), two fixed blocks (13) are provided between the second mounting plate (4), and the second mounting plate (4) is rotatably connected with the fixed blocks through a rotating shaft; The processing table (1) is provided with a placing rack (5), the placing rack (5) is arranged below the embossing plate (3), and the placing rack (5) is detachably connected with the second mounting plate (4); The processing table (1) is provided with a conveying belt (6) on both sides.

2. Double station embossing apparatus for embossing a rubber floor mat according to claim 1, characterized in that: The processing table (1) is inclined on both sides.

3. The double station embossing apparatus for embossing a rubber floor mat of claim 1, wherein: The bottom of the first mounting plate (2) is provided with a first groove (21), and the first groove (21) is T-shaped. The side of the first mounting plate (2) is provided with a second groove (22), the second groove (22) is square, and the second groove (22) is communicated with the first groove (21); The top of the second groove (22) is provided with a third groove (23), the third groove (23) is square, and the first limiting block (24) is slidably arranged in the third groove (23); The top of the first mounting plate (2) is threadedly connected with a first threaded rod (25), one end of the first threaded rod (25) is rotatably connected with the top of the first limiting block (24); The top of the embossing plate (3) is provided with a first sliding block (31), the first sliding block (31) is T-shaped, and is correspondingly clamped with the first groove (21).

4. The double station embossing apparatus for embossing a rubber floor mat according to claim 3, wherein: The top of the embossing plate (3) is provided with a fourth groove (32), and the bottom of the first limiting block (24) is provided with a second limiting block (29). When the first limiting block (24) slides to the second groove (22), the second limiting block (29) is inserted into the fourth groove (32).

5. The double station embossing apparatus for embossing a rubber floor mat according to claim 4, wherein: The top of the embossing plate (3) is provided with a fifth groove (33) on both sides, and the fifth groove (33) is L-shaped. The bottom of the first mounting plate (2) is provided with a second sliding block (26) on both sides. The second sliding block (26) is correspondingly inserted into the fifth groove (33).

6. The double station embossing apparatus for embossing a rubber floor mat of claim 3, wherein: The first threaded rod (25) is sleeved with an elastic sheet (27), and the elastic sheet (27) is located on the top of the first mounting plate (2).

7. The double station embossing apparatus for embossing a rubber floor mat of claim 1, wherein: The side, close to the placing rack (5), of the second mounting plate (4) is provided with a first insertion slot (41), the two sides of the first insertion slot (41) are provided with second insertion slots (42), and the second insertion slots (42) are slidably provided with second insertion blocks (43); The second mounting plate (4) is internally provided with a second threaded rod (44) and a motor (45), the second threaded rod (44) is rotatably arranged in the second mounting plate (4), both ends of the second threaded rod (44) are arranged in the second insertion slots (42), the screw directions of both ends of the second threaded rod (44) are opposite, the motor (45) is connected with one end of the second threaded rod (44), and both ends of the second threaded rod (44) are respectively threadedly connected with one end of the two second insertion blocks (43). One side of the rack (5) is provided with a first plug block (51), the first plug block (51) is correspondingly inserted with the first slot (41); The first plug block (51) is provided with a third slot (52) on both sides, and the third slot (52) is correspondingly connected with the second plug block (43).

8. Double station embossing apparatus for embossing a rubber floor mat according to claim 7, characterized in that: The rotating shaft on one side of the second mounting plate (4) extends out of the fixed block (13) and is connected with a gear (14), and the gear (14) is meshed and connected with a rack (15) below. The processing table (1) is provided with a moving groove (16), and the rack (15) is slidingly arranged in the moving groove (16); The moving groove (16) is provided with a second air cylinder (17), and the output end of the second air cylinder (17) is connected with the rack (15).

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