MES integrated biological fermentation monitoring system

The MES integrated bio-fermentation monitoring system solves the problem of traditional systems being difficult to move by designing support and monitoring mechanisms. It enables flexible monitoring and real-time data capture of fermentation liquid at different heights within the fermenter, optimizing the control of the fermentation process and production efficiency.

CN223906854UActive Publication Date: 2026-02-13NANTONG GODEN INNOVATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423226536.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2026-02-13
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Traditional bio-fermentation monitoring systems lack flexibility, are difficult to move easily according to actual needs, and cannot meet the monitoring requirements of fermentation liquid at different heights in the fermenter.

Method used

The MES integrated bio-fermentation monitoring system, including a support mechanism and a monitoring mechanism, is adopted. Through the cooperation of height measurement components and guide frame components, the monitoring components can be accurately adjusted and positioned in the fermenter. Combined with data acquisition and transmission modules, data processing and analysis modules, real-time monitoring and alarm modules, and adaptive control modules, the system enables real-time monitoring and parameter adjustment of the fermentation process.

Benefits of technology

It enables flexible monitoring of fermentation broth at different heights within the fermenter, ensuring data accuracy and timeliness. It also optimizes production performance through adaptive control and provides an intuitive user interface to support users in adjusting monitoring strategies.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of biological fermentation monitoring, and particularly discloses an MES integrated biological fermentation monitoring system which comprises a supporting mechanism and a monitoring mechanism, the supporting mechanism comprises a supporting ring assembly, the lower end of the supporting ring assembly is fixedly connected with a guide frame assembly, and the upper end of the supporting ring assembly is fixedly connected with a height measuring assembly; the monitoring mechanism comprises a connecting assembly which is clamped and embedded in the supporting ring assembly in a sliding mode, and a monitoring assembly is arranged at the lower end of the connecting assembly. According to the utility model, through the matching of the height measuring assembly and the guide frame assembly as well as the connecting assembly and the monitoring assembly in the monitoring mechanism, the height of the monitoring assembly in the fermentation tank is accurately adjusted and positioned, so that a user is allowed to easily move the monitoring assembly to different depth positions according to actual requirements, and the monitoring efficiency is improved. Therefore, fermentation broth at different heights in the fermentation tank can be monitored.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of biological fermentation monitoring, specifically is MES integrated biological fermentation monitoring system. BACKGROUND

[0002] Biological fermentation is a technology that uses microbial metabolic activities to produce useful substances, involving key elements such as microorganisms, organic matter, culture medium, and environmental conditions. By precisely controlling process parameters such as temperature, pH, dissolved oxygen, and stirring speed, fermentation conditions can be optimized to improve product quality and yield. Biological fermentation technology has wide applications in food, medicine, chemical industry, environmental protection, and agriculture, and continues to progress with the development of intelligent control, genetic engineering technology, and new fermentation equipment.

[0003] Traditional biological fermentation monitoring systems often lack flexibility. Once the monitoring components are installed in a certain location, it is difficult to move them easily according to actual needs. This limits the application range of the monitoring system and cannot meet the needs of monitoring different heights of fermentation broth in the fermentation tank. UTILITY MODEL CONTENT

[0004] To solve the above technical problems, the utility model provides MES integrated biological fermentation monitoring system to solve the problem that traditional biological fermentation monitoring system in the prior art often lacks flexibility and is difficult to move easily according to actual needs once the monitoring components are installed in a certain location.

[0005] The MES integrated biological fermentation monitoring system comprises a supporting mechanism and a monitoring mechanism:

[0006] The supporting mechanism comprises a supporting ring assembly, the lower end of the supporting ring assembly is fixedly connected with a guide frame assembly, and the upper end of the supporting ring assembly is fixedly connected with a height measuring assembly;

[0007] The monitoring mechanism comprises a connecting assembly slidingly clamped on the supporting ring assembly, and the lower end of the connecting assembly is provided with a monitoring component;

[0008] The monitoring component is slidingly clamped in the guide frame assembly.

[0009] Preferably, the supporting ring assembly comprises a supporting ring body, and a through hole is formed in the middle of the supporting ring body;

[0010] The guide frame assembly comprises a guide frame body, and a guide groove is formed in the middle of the guide frame body;

[0011] The connecting assembly comprises a connecting round rod, and a circular ring is rotatably connected to the upper end of the connecting round rod;

[0012] The connecting round rod is slidingly clamped in the through hole, and the sliding clamping is in the guide groove.

[0013] Preferably, the upper end of the guide frame body is further fixedly connected with a positioning lug plate;

[0014] The positioning lug plate is fixedly installed on the lower end of the support ring body by a screw rod.

[0015] Preferably, the height measuring assembly comprises a height measuring plate, and a plurality of positioning grooves are further formed in the outer side of the height measuring plate.

[0016] The outer side of the circular ring is further fixedly connected with a connecting strip, and the connecting strip can be clamped in the positioning grooves.

[0017] Preferably, the monitoring assembly comprises a connecting head.

[0018] The bottom of the connecting circular rod is fixedly connected with a threaded joint.

[0019] The connecting head is rotatably clamped on the threaded joint.

[0020] Preferably, the monitoring assembly further comprises a sensor, a plurality of sliding grooves are formed in the outer side of the connecting head, and one side of the sensor is fixedly connected with a sliding block.

[0021] The sliding block is slidably clamped in the sliding grooves.

[0022] Preferably, the utility model further comprises:

[0023] The sensor is used for collecting key parameters in a biological fermentation process in real time, including temperature, humidity, pH value and dissolved oxygen concentration, and the collected data are transmitted to a data processing center;

[0024] The data processing and analysis module is used for receiving data from the data acquisition and transmission module, cleaning, calibrating, storing and analyzing, so as to extract key information and trends in the biological fermentation process;

[0025] The real-time monitoring and alarm module is used for monitoring the state of the biological fermentation process in real time, including fermentation rate, product concentration index, and automatically triggering an alarm and sending alarm information to an operator when an abnormality is detected;

[0026] The adaptive control module is used for automatically adjusting control parameters of the biological fermentation process, including temperature, stirring rate and aeration amount;

[0027] The user interface and interaction module is used for displaying real-time state, historical data, alarm information and execution of control strategies of the biological fermentation process, and allowing an operator to set parameters and adjust monitoring strategies through the interface.

[0028] Compared with the prior art, the utility model has the advantages that:

[0029] Through the height measuring assembly and the guide frame assembly, and the cooperation with the connecting assembly and the monitoring assembly in the monitoring mechanism, the accurate adjustment and positioning of the height of the monitoring assembly in the fermentation tank is realized, so that the user can easily move the monitoring assembly to different depth positions according to actual needs, so as to monitor the fermentation liquid at different heights in the fermentation tank.

[0030] Through the data acquisition and transmission module, the system can capture key parameters in the biological fermentation process in real time, such as temperature, humidity, pH value and dissolved oxygen concentration, to ensure the accuracy and timeliness of the data. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 It is a whole structure schematic view of the utility model;

[0032] Figure 2 It is a decomposition structure schematic view of the utility model;

[0033] Figure 3 It is a structure schematic view of the support mechanism of the utility model;

[0034] Figure 4 It is a structure schematic view of the connecting assembly of the utility model;

[0035] Figure 5 It is a structure schematic view of the utility model Figure 4 It is an enlarged view of A in the utility model.

[0036] In the figure: 1, support mechanism; 11, support ring assembly; 111, support ring body; 112, through hole; 12, guide frame assembly; 121, guide frame body; 122, guide groove; 123, positioning lug plate; 13, height measuring assembly; 131, height measuring plate; 132, positioning groove; 2, monitoring mechanism; 21, connecting assembly; 211, connecting round rod; 212, circular ring; 213, connecting strip; 214, threaded joint; 22, monitoring assembly; 221, connecting head; 222, sensor; 223, sliding groove; 224, sliding block. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0038] As Figures 1 to 5 shown:

[0039] The utility model provides an MES integrated biological fermentation monitoring system, including support mechanism 1 and monitoring mechanism 2:

[0040] Support mechanism 1 includes support ring subassembly 11, and the lower end fixedly connected of support ring subassembly 11 has guide frame subassembly 12, and the upper end fixedly connected of support ring subassembly 11 has height measuring subassembly 13;

[0041] Monitoring mechanism 2 includes the connection subassembly 21 of slidingly clamping in support ring subassembly 11, and the lower end of connection subassembly 21 is provided with monitoring subassembly 22;

[0042] Monitoring subassembly 22 slidingly clamps in guide frame subassembly 12;

[0043] Among them, the device is installed in fermentation tank, and the fermentation broth in the fermentation tank can be monitored through monitoring subassembly 22, when needing to monitor the fermentation broth of different heights, the connection subassembly 21 is moved upwards to make monitoring subassembly 22 move along guide frame subassembly 12 to the specified height of moving upwards, and the moving height can be judged through height measuring subassembly 13, so that the depth where monitoring subassembly 22 is known, and then the fermentation broth of different depths is conveniently monitored.

[0044] Specifically, support ring subassembly 11 includes support ring body 111, and the middle of support ring body 111 is provided with through hole 112;

[0045] Guide frame subassembly 12 includes guide frame body 121, and the middle of guide frame body 121 is provided with guide groove 122;

[0046] Connection subassembly 21 includes connecting round bar 211, and the upper end of connecting round bar 211 is rotatably connected with round ring 212;

[0047] Connecting round bar 211 slidingly clamps in through hole 112, and 22 slidingly clamps in guide groove 122.

[0048] Specifically, the upper end of the outer side of guide frame body 121 is further fixedly connected with positioning lug plate 123;

[0049] Positioning lug plate 123 is fixedly installed on the lower end of support ring body 111 through screw rod, so that it is convenient to disassemble and clean.

[0050] Specifically, height measuring subassembly 13 includes height measuring plate 131, and the outer side of height measuring plate 131 is further provided with a plurality of positioning grooves 132;

[0051] The outer side of round ring 212 is further fixedly connected with connecting strip 213, and connecting strip 213 can be clamped in positioning groove 132.

[0052] Specifically, monitoring subassembly 22 includes connecting head 221;

[0053] The bottom of the connecting circular rod 211 is fixedly connected with a threaded joint 214;

[0054] The connecting head 221 is rotatably clamped on the threaded joint 214.

[0055] Specifically, the monitoring assembly 22 further comprises a sensor 222, and the outer side of the connecting head 221 is provided with a plurality of sliding grooves 223, and one side of the sensor 222 is fixedly connected with a sliding block 224;

[0056] The sliding block 224 is slidably clamped in the sliding groove 223, thereby facilitating replacement by the staff.

[0057] As can be seen from the above, moving the circular ring 212 upward can drive the connecting circular rod 211 to move upward, thereby driving the sensor 222 to move upward, and when reaching the specified position, rotating the circular ring 212 can make the connecting strip 213 clamped on the positioning groove 132, thereby achieving the effect of fixation, and at the same time, the sensor 222 can continuously monitor the fermentation liquid at the same depth.

[0058] The sensor 222 can be used to monitor the fermentation liquid, and the sensor 222 includes but is not limited to a temperature sensor, a humidity sensor, a pH sensor and a dissolved oxygen concentration sensor.

[0059] Embodiment Two: This embodiment is basically the same as the previous embodiment, except that it further comprises:

[0060] The data acquisition and transmission module is used to collect key parameters in the biological fermentation process in real time, including temperature, humidity, pH value and dissolved oxygen concentration, and transmit the collected data to the data processing center.

[0061] The data processing and analysis module is used to receive data from the data acquisition and transmission module, and perform cleaning, calibration, storage and analysis to extract key information and trends in the biological fermentation process.

[0062] The real-time monitoring and alarm module is used to monitor the state of the biological fermentation process in real time, including fermentation rate, product concentration index, and automatically trigger an alarm when an anomaly is detected, and send alarm information to the operator.

[0063] The adaptive control module is used to automatically adjust the control parameters of the biological fermentation process, including temperature, stirring rate and aeration rate.

[0064] The user interface and interaction module is used to display the real-time state, historical data, alarm information and control strategy execution of the biological fermentation process, and allows the operator to set parameters and adjust the monitoring strategy through the interface.

[0065] From the above, the data acquisition and transmission module is introduced in the embodiment, key parameters such as temperature, humidity, pH value and dissolved oxygen concentration in the fermentation process can be captured in real time, and these data can be efficiently transmitted to the data processing center; through the data processing and analysis module, the system can deeply mine the received data, and extract important information and trends in the biological fermentation process; the real-time monitoring and alarm module ensures the smooth progress of the fermentation process, and once an abnormal state is detected, the system will immediately trigger an alarm to notify the operator to take timely measures; in addition, the adaptive control module can automatically adjust the control parameters of the fermentation process according to the real-time data, and optimize the production effect; finally, the user interface and interaction module provides an intuitive and convenient operation interface for the operator, so that they can easily master the fermentation state, adjust the monitoring strategy and set related parameters.

[0066] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the mechanical parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail herein. The contents not described in detail in the specification all belong to the prior art known to the person skilled in the art.

[0067] In the description of the utility model, the terms 'first','second' are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by 'first','second' can explicitly or implicitly include one or more of the features. The meaning of 'a plurality of' is two or more, unless otherwise specifically limited.

[0068] In the utility model, unless otherwise specifically defined and limited, the terms 'installation', 'connection', 'connection', 'fixing' and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0069] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.

[0070] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.

[0071] The present application discloses the drawings in the embodiment, only relates to the structure related to the embodiment of the present application, other structures can refer to the usual design, in the case of no conflict, the same embodiment and different embodiments of the present application can be combined with each other.

[0072] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A MES integrated biofermentation monitoring system, characterized in that, The utility model relates to a kind of biological fermentation process monitoring system, including support mechanism (1) and monitoring mechanism (2): The support mechanism (1) includes support ring assembly (11), the lower end of the support ring assembly (11) is fixedly connected with guide frame assembly (12), the upper end of the support ring assembly (11) is fixedly connected with height measurement assembly (13); The monitoring mechanism (2) includes connection assembly (21) slidingly clamped on support ring assembly (11), the lower end of the connection assembly (21) is provided with monitoring assembly (22); The monitoring assembly (22) is slidingly clamped in guide frame assembly (12).

2. The MES-integrated bio-fermentation monitoring system of claim 1, wherein, The support ring assembly (11) includes support ring body (111), a through hole (112) is formed in the middle of the support ring body (111); The guide frame assembly (12) includes guide frame body (121), a guide groove (122) is formed in the middle of the guide frame body (121); The connection assembly (21) includes a connecting round bar (211), a circular ring (212) is rotatably connected to the upper end of the connecting round bar (211); The connecting round bar (211) is slidingly clamped in the through hole (112), and the (22) is slidingly clamped in the guide groove (122).

3. The MES-integrated bio-fermentation monitoring system of claim 2, wherein, The upper end of the outer side of the guide frame body (121) is also fixedly connected with a positioning ear plate (123); The positioning ear plate (123) is fixedly installed on the lower end of the support ring body (111) by a screw rod.

4. The MES-integrated bio-fermentation monitoring system of claim 3, wherein, The height measurement assembly (13) includes a height measurement plate (131), a plurality of positioning grooves (132) are also formed in the outer side of the height measurement plate (131); The outer side of the circular ring (212) is also fixedly connected with a connecting strip (213), which can be clamped in the positioning groove (132).

5. The MES-integrated bio-fermentation monitoring system of claim 4, wherein, The monitoring assembly (22) includes a connecting head (221); The bottom of the connecting round bar (211) is fixedly connected with a threaded joint (214); The connecting head (221) is rotatably clamped on the threaded joint (214).

6. The MES-integrated bio-fermentation monitoring system of claim 5, wherein, The monitoring assembly (22) also includes a sensor (222), a plurality of sliding grooves (223) are formed in the outer side of the connecting head (221), one side of the sensor (222) is fixedly connected with a sliding block (224); The sliding block (224) is slidingly clamped in the sliding groove (223).

7. The MES-integrated bio-fermentation monitoring system of claim 6, wherein the MES-integrated bio-fermentation monitoring system is configured to monitor the bio-fermentation process by using the MES system. It also includes: A data acquisition and transmission module: the sensor is used to collect key parameters in the biological fermentation process in real time, including temperature, humidity, pH value and dissolved oxygen concentration, and transmit the collected data to the data processing center; A data processing and analysis module: used to receive data from the data acquisition and transmission module, clean, calibrate, store and analyze to extract key information and trends in the biological fermentation process; A real-time monitoring and alarm module: used to monitor the state of the biological fermentation process in real time, including fermentation rate, product concentration index, and automatically trigger alarm when detecting abnormality, send alarm information to the operator; An adaptive control module: used to automatically adjust the control parameters of the biological fermentation process, including temperature, stirring rate and aeration rate; User interface and interaction module: used to show the real-time state of the biological fermentation process, historical data, alarm information and the execution of the control strategy, while allowing the operator to set parameters and monitor the adjustment of the strategy through the interface.