Wire guide for braiding copper stranded wires

By designing a wire guide with components such as a support shaft, a limiting plate, and clamping rollers, the problem of copper wire entanglement caused by the fixed spacing of the guide rollers was solved, and uniform output and efficient weaving of copper stranded wire were achieved.

CN223911469UActive Publication Date: 2026-02-13JINGZHOU XINCHUJIANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520394090.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-13
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Traditional wire guides have a fixed guide wheel spacing, which cannot adapt to copper wires of different diameters. This causes the wire path to deviate, affecting the uniformity of weaving and potentially leading to copper wire tangling and knotting, thus reducing weaving efficiency and quality.

Method used

A copper stranded wire braiding device was designed. It supports wire coils of different specifications and restricts their position through components such as a support shaft, a limiting plate and clamping rollers. The uniform output of copper wire is achieved through the cooperation of the braiding sleeve and the clamping rollers, avoiding tangling and knotting.

Benefits of technology

It improves the uniformity and efficiency of copper stranded wire weaving, avoids the entanglement of copper wire during the twisting and weaving process, and improves the weaving quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire guide for weaving copper stranded wires, which relates to the technical field of wire and cable processing and is technically characterized by comprising a base, a first supporting plate is fixedly mounted on the upper end face of the base, a ball bearing is fixedly mounted on the outer wall of the first supporting plate through a rotating opening, and a weaving sleeve is fixedly mounted on the inner ring of the ball bearing. By arranging the connecting plate, the connecting rod, the supporting shaft, the limiting plate and other assemblies, the supporting shaft can support and place wire coils of different specifications, the limiting plate can limit the wire coils, and the wire coils are prevented from being separated from the outer wall of the supporting shaft; the braiding sleeve can drive the connecting plate to rotate synchronously through the connecting rod in the rotating process, and the multiple wire coils can rotate on the outer wall of the supporting shaft under the pulling force effect of the clamping roller, so that copper wires can be discharged uniformly, the phenomenon that the multiple copper wires are wound and knotted in the twisting and braiding process can be avoided, and the braiding efficiency and quality are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wire and cable processing, specifically to a wire guide for copper stranded wire braiding. BACKGROUND

[0002] Copper stranded wire is a wire rod made by twisting multiple copper wires together according to certain rules. It has high strength, fatigue resistance, strong corrosion resistance, and good electrical conductivity. The manufacturing process of copper stranded wire is unique, and it is made with special technology, achieving metallurgical molecular combination, long service life, soft structure, large surface volume, and good heat dissipation.

[0003] During the braiding process of copper stranded wire, the wire guide is a crucial component. Traditional wire guides have fixed wheel spacing, which cannot adapt to copper wires of different diameters, causing the wire path to deviate, affecting the uniformity of braiding, and causing the copper wire to twist and knot during the braiding process, reducing braiding efficiency and quality, and lacking practicality. Therefore, it is necessary to redesign a wire guide for copper stranded wire braiding to solve the above problems. SUMMARY

[0004] (I) Technical problems solved

[0005] To solve the problems of the prior art, the utility model provides a wire guide for copper stranded wire braiding, which solves the problem of fixed wheel spacing of traditional wire guides, which cannot adapt to copper wires of different diameters, causing the wire path to deviate, affecting the uniformity of braiding, and causing the copper wire to twist and knot during the braiding process.

[0006] (II) Technical solutions

[0007] To achieve the above object, the utility model provides following technical scheme: a copper stranded wire braiding wire guide, including base, first support plate is fixedly installed on the base upper end surface, the outer wall of first support plate is fixedly installed with ball bearing through rotating opening, the inner ring of ball bearing is fixedly installed with braiding sleeve, the outer wall of braiding sleeve is fixedly installed with gear ring, the outer wall of first motor output shaft is fixedly installed with gear ring that engages with gear ring, the upper end surface of base is fixedly installed with connecting shaft through support mechanism, the end of connecting shaft is fixedly installed with connecting plate through rotating mechanism, the outer wall of braiding sleeve is fixedly installed with two link rods, the end of two link rods is all fixedly connected with the inner wall of connecting plate, the inner wall of connecting plate is fixedly installed with a plurality of fixed plates, the outer wall of each fixed plate is fixedly installed with support shaft, the outer wall of each support shaft is fixedly installed with placing plate, the outer wall of each support shaft is fixedly installed with locking sleeve through screw thread rotation, the outer wall of each locking sleeve is fixedly installed with limit plate, the upper end surface of base is rotatably installed with screw rod through moving groove, the outer wall of screw rod is fixedly installed with second motor that is connected with screw rod, the outer wall of screw rod is screwedly installed with moving block through limiting mechanism, the end of moving block is fixedly installed with clamping frame, the inner wall of both sides of clamping frame is fixedly connected with mounting frame through telescopic mechanism, the outer wall of two mounting frames is rotatably installed with clamp roller, the upper end surface of one mounting frame is fixedly installed with third motor that is connected with the rotation shaft of same side clamp roller, the outer wall of two clamp rollers is provided with clamp groove, and the inner wall of two clamp grooves is provided with a plurality of anti -skid convex.

[0008] Preferably, the support mechanism comprises a second support plate fixedly installed on the upper end surface of the base, and the connecting shaft is fixedly installed on the inner wall of the second support plate.

[0009] Preferably, the rotating mechanism comprises a rotating block fixedly installed on the end of the connecting shaft, and the end of the rotating block is rotatably connected with the outer wall of the connecting plate.

[0010] Preferably, the limiting mechanism comprises a limiting rod fixedly installed in the inner part of the moving groove, and the limiting rod is slidably penetrated through the moving block.

[0011] Preferably, the telescopic mechanism comprises an electric push rod fixedly installed on the inner wall of the clamping frame, and the telescopic end of the electric push rod is fixedly connected with the outer wall of the mounting frame.

[0012] Preferably, two stabilizing rods are slidably penetrated through the outer wall of both sides of the clamping frame, and the ends of the two stabilizing rods on the same side are fixedly connected with the outer wall of the mounting frame on the same side.

[0013] (Three) beneficial effects

[0014] Compared with the prior art, the utility model provides a copper stranded wire braiding wire guide, which has the following beneficial effects:

[0015] The utility model discloses a connecting plate, link rod, support shaft and limiting plate etc. component are set up, support shaft can support the placement of different specifications' wire roll, limiting plate can realize the restriction of wire roll, avoid its from the support shaft outer wall and separate, and the weaving cover can drive the connecting plate synchronous rotation through the link rod in the process of rotating, and under the tension of the clamp roller, multiple wire rolls can rotate on the support shaft outer wall, by which the copper wire can be evenly discharged, thereby can avoid the phenomenon that multiple copper wires are twisted and knotted in the process of twisting and weaving, to improve weaving efficiency and quality. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides a copper stranded wire weaving wire guide's structure schematic view;

[0017] Figure 2 The utility model discloses a copper stranded wire weaving wire guide's structure schematic view; Figure 1 The utility model discloses a copper stranded wire weaving wire guide's structure schematic view;

[0018] Figure 3 The utility model provides a copper stranded wire weaving wire guide's structure schematic view;

[0019] Figure 4 The utility model discloses a copper stranded wire weaving wire guide's structure schematic view; Figure 1 The utility model discloses a copper stranded wire weaving wire guide's structure schematic view;

[0020] Figure 5 The utility model discloses a copper stranded wire weaving wire guide's structure schematic view. Figure 2 The utility model discloses a copper stranded wire weaving wire guide's structure schematic view.

[0021] In the drawings:

[0022] 1 base, 2 first support plate, 3 ball bearing, 4 weaving cover, 5 tooth ring, 6 first motor, 7 gear, 8 second support plate, 9 connecting shaft, 10 rotating block, 11 connecting plate, 12 link rod, 13 fixed plate, 14 support shaft, 15 placing plate, 16 locking sleeve, 17 limiting plate, 18 screw rod, 19 second motor, 20 limiting rod, 21 moving block, 22 clamping frame, 23 electric push rod, 24 mounting frame, 25 stabilizing rod, 26 clamp roller, 27 third motor. DETAILED DESCRIPTION

[0023] In the utility model, under the condition of not making opposite statement, the direction such as " upper, lower " that using is usually for the direction shown in the drawing or for vertical, perpendicular or gravity direction;Similarly, for the convenience of understanding and description, " left, right " is usually for the left, right shown in the drawing;" inner, outer " refers to the inner, outer of the contour of each component itself, but the above-mentioned orientation word is not used to limit the utility model.

[0024] The utility model provides a copper stranded wire weaving wire guide's technical scheme:

[0025] Please refer to Figures 1 to 5 The utility model provides a copper stranded wire braiding wire guide, including base 1, the upper end surface fixed mounting of base 1 has first support plate 2, the outer wall of first support plate 2 is fixedly installed through rotating opening ball bearing 3, the inner ring of ball bearing 3 is fixedly installed with weaving cover 4, the outer wall of weaving cover 4 is fixedly installed with gear ring 5, the outer wall of first motor 6 output shaft of first support plate 2 is fixedly installed with the gear ring 5 of the engagement of gear 7, the upper end surface of base 1 is fixedly installed with connecting shaft 9 through support mechanism, the end of connecting shaft 9 is fixedly installed with connecting plate 11 through rotating mechanism, the outer wall of weaving cover 4 is fixedly installed with two link rods 12, and the end of two link rods 12 is fixedly connected with the inner wall of connecting plate 11, and the inner wall of connecting plate 11 is fixedly installed with a plurality of fixed plates 13, the outer wall of each fixed plate 13 is fixedly installed with support shaft 14, the outer wall of each support shaft 14 is fixedly installed with placing plate 15, the outer wall of each support shaft 14 is fixedly installed with locking sleeve 16 through screw thread rotation, the outer wall of each locking sleeve 16 is fixedly installed with limit plate 17, the upper end surface of base 1 is rotatably installed with screw 18 through moving groove, the outer wall of base 1 is fixedly installed with the second motor 19 connected with screw 18, the outer wall of screw 18 is fixedly installed with moving block 21 through limiting mechanism screw thread, the end of moving block 21 is fixedly installed with clamping frame 22, the inner wall of both sides of clamping frame 22 is fixedly connected with mounting frame 24 through telescopic mechanism, and the inner wall of two mounting frames 24 is rotatably installed with clamp roller 26, and the upper end surface of one mounting frame 24 is fixedly installed with third motor 27 connected with the rotation shaft of the same side clamp roller 26, the outer wall of two clamp rollers 26 is provided with clamping groove, and the inner wall of two clamping grooves is provided with a plurality of anti-skid protrusions.

[0026] Further, the support mechanism includes a second support plate 8 fixedly installed on the upper end surface of the base 1, and the connecting shaft 9 is fixedly installed on the inner wall of the second support plate 8.

[0027] Further, the rotating mechanism includes a rotating block 10 fixedly installed on the end of the connecting shaft 9, and the end of the rotating block 10 is rotatably connected with the outer wall of the connecting plate 11.

[0028] Further, the limiting mechanism includes a limiting rod 20 fixedly installed inside the moving groove, and the limiting rod 20 slidably penetrates the moving block 21.

[0029] Further, the telescopic mechanism includes an electric push rod 23 fixedly installed on the inner wall of the clamping frame 22, and the telescopic end of the electric push rod 23 is fixedly connected with the outer wall of the mounting frame 24.

[0030] Further, two stabilizing rods 25 are slidably penetrated into the outer wall of both sides of the clamping frame 22, and the ends of the two stabilizing rods 25 on the same side are fixedly connected with the outer wall of the mounting frame 24 on the same side.

[0031] In specific use, the working principle of the utility model is as follows:

[0032] The line roll can be placed outside the outer wall of the plurality of supporting shafts 14, and the placing plate 15 can support the line roll at this time, then the locking sleeve 16 can be screwed, so that the locking sleeve 16 drives the limiting plate 17 to limit the line roll, avoiding the line roll from the outer wall of the supporting shaft 14, before weaving the copper stranded wire, the end portions of a plurality of line rolls can be pulled, and the end portions of the plurality of copper wires are respectively threaded through the weaving sleeve 4, at this time, the second motor 19 can drive the screw rod 18 to rotate, the screw rod 18 can drive the moving block 21 to move through cooperation with the limiting rod 20 at the time of rotation, at this time, the moving block 21 can drive the clamping frame 22 to move, so that the two clamping rollers 26 move to the outer wall of the end portions of the plurality of copper wires, then the electric push rods 23 on both sides can respectively drive the mounting frames 24 on the same side to move, at this time, the mounting frames 24 can drive the two stabilizing rods 25 to slide outside the clamping frame 22, so that the stability of the movement of the mounting frames 24 can be increased, at this time, the two clamping rollers 26 can be close to each other and clamp the plurality of copper wires through the anti-skid protrusions;

[0033] Then the second motor 19 drives the screw rod 18 to rotate reversely, so that the two clamping rollers 26 can move to reset (as shown in Figure 1 When the copper stranded wire is woven, the first motor 6 can drive the gear 7 to rotate, the gear 7 can engage the tooth ring 5 at the time of rotation, at this time, the tooth ring 5 can drive the inner ring of the ball bearing 3 to rotate, so that the copper wire between the clamping roller 26 and the weaving sleeve 4 can be twisted and woven, at the same time, the weaving sleeve 4 can drive the connecting plate 11 to rotate at the end portion of the rotating block 10 through the two connecting rods 12, so that the connecting plate 11 can be driven to rotate synchronously in the process of rotating the weaving sleeve 4, so that the phenomenon that the plurality of copper wires are entangled and knotted in the process of twisting and weaving can be avoided, so that the weaving efficiency and quality can be improved, and in the process of weaving, the third motor 27 can drive one of the clamping rollers 26 to rotate, at this time, the two clamping rollers 26 can cooperate with each other to clamp the woven copper stranded wire, so that the convenient discharging of the copper stranded wire can be realized, and in the process of clamping, due to the action force of pulling, a plurality of line rolls can rotate outside the outer wall of the supporting shaft 14, so that the copper wire can be uniformly discharged, avoiding the influence of the inconsistent discharging speed of the plurality of copper wires on the weaving effect.

[0034] The above is only a specific embodiment of the present application, but the technical features of the present application are not limited to this. Any simple change, equivalent replacement or modification made on the basis of the present application to solve basically the same technical problem and achieve basically the same technical effect is covered in the protection scope of the present application.

Claims

1. A wire guide for braiding copper strands, comprising a base (1), characterized in that, A first support plate (2) is fixedly installed on the upper surface of the base (1). A ball bearing (3) is fixedly installed on the outer wall of the first support plate (2) through a rotating opening. A braided sleeve (4) is fixedly installed on the inner ring of the ball bearing (3). A gear ring (5) is fixedly installed on the outer wall of the braided sleeve (4). A first motor (6) is fixedly installed on the outer wall of the first support plate (2). A gear (7) that meshes with the gear ring (5) is fixedly installed on the outer wall of the output shaft of the first motor (6). A connecting shaft (9) is fixedly installed on the upper end face via a support mechanism. A connecting plate (11) is fixedly installed on the end of the connecting shaft (9) via a rotating mechanism. Two connecting rods (12) are fixedly installed on the outer wall of the braided sleeve (4). The ends of the two connecting rods (12) are fixedly connected to the inner wall of the connecting plate (11). Multiple fixing plates (13) are fixedly installed on the inner wall of the connecting plate (11). A support shaft (14) is fixedly installed on the outer wall of each fixing plate (13). Each support shaft (14) is fixedly installed on the outer wall of the connecting plate (11). 4) Each outer wall is fixedly equipped with a placement plate (15), and each support shaft (14) is rotatably equipped with a locking sleeve (16) via a thread. Each locking sleeve (16) is fixedly equipped with a limit plate (17) on its outer wall. The upper end face of the base (1) is rotatably equipped with a screw (18) via a moving groove. The outer wall of the base (1) is fixedly equipped with a second motor (19) connected to the screw (18). The outer wall of the screw (18) is threadedly equipped with a moving block (21) via a limit mechanism. The moving block (21) is fixedly installed with a clamping frame (22) at its end. The inner walls of both sides of the clamping frame (22) are fixedly connected with mounting frames (24) through a telescopic mechanism. The two mounting frames (24) are rotatably installed with clamping rollers (26). A third motor (27) connected to the rotating shaft of the clamping roller (26) on the same side is fixedly installed on the upper surface of one of the mounting frames (24). The outer walls of the two clamping rollers (26) are provided with clamping grooves, and the inner walls of the two clamping grooves are provided with multiple anti-slip protrusions.

2. A wire carrier for braiding copper strands as claimed in claim 1, wherein, The support mechanism includes a second support plate (8) fixedly installed on the upper surface of the base (1), and the connecting shaft (9) is fixedly installed on the inner wall of the second support plate (8).

3. A wire carrier for use in braiding copper strands as defined in claim 2, wherein, The rotating mechanism includes a rotating block (10) fixedly installed at the end of the connecting shaft (9), and the end of the rotating block (10) is rotatably connected to the outer wall of the connecting plate (11).

4. A wire carrier for use in braiding copper strands as defined in claim 3, wherein, The limiting mechanism includes a limiting rod (20) fixedly installed inside the moving groove, and the limiting rod (20) slides through the moving block (21).

5. A wire carrier for use in braiding copper strands as defined in claim 4, wherein, The telescopic mechanism includes an electric push rod (23) fixedly installed on the inner wall of the clamping frame (22), and the telescopic end of the electric push rod (23) is fixedly connected to the outer wall of the mounting frame (24).

6. A wire guide for use in braiding copper strands as defined in claim 5, wherein, Two stabilizing rods (25) are slidably installed through both outer walls of the clamping frame (22), and the ends of the two stabilizing rods (25) on the same side are fixedly connected to the outer wall of the mounting frame (24) on the same side.