Aluminum plate continuous rolling efficient production equipment

Abstract

The utility model relates to the technical field of aluminum plate processing, and discloses aluminum plate continuous rolling efficient production equipment which comprises a bottom plate, a supporting table is fixedly connected to the middle of the top end of the bottom plate, a processing table is fixedly connected to the top of the supporting table, and the front side and the rear side of the processing table are each fixedly connected with two fixing plates. Fixing blocks are fixedly connected to the left sides and the right sides of the fixing plates correspondingly, positioning rods are slidably connected between the adjacent fixing blocks at the bottom, first nuts are in threaded connection to the right sides of the positioning rods correspondingly, leveling rollers are slidably connected between the adjacent fixing plates, and columns are fixedly connected to the front sides of the leveling rollers. According to the utility model, by adjusting the positions of the leveling rollers on the two sides, the height difference of the leveling rollers can be set according to the specific deformation condition of the aluminum plate, the deformation of the aluminum plate can be preliminarily corrected in a targeted manner, the device can adapt to various types of aluminum plates, and the operation efficiency of the whole continuous calendering production equipment is indirectly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium plate processing technical field especially relates to a kind of aluminium plate continuous calendering efficient production equipment. BACKGROUND

[0002] With the rapid development of modern industry, aluminum plate is more and more widely used in many fields. In the construction industry, aluminum plate is used for exterior wall decoration and roofing material, and the flatness and dimensional accuracy are required to be high to ensure the appearance of the building and the stability of the structure. Large commercial building facade uses aluminum plate curtain wall, which requires a large number of aluminum plates with uniform specifications and high surface quality. In the automotive manufacturing field, aluminum plate is used for automobile body and engine parts. The trend of lightweight vehicles increases the demand for aluminum plate, and the strength and thickness tolerance of aluminum plate are also strictly required. The aluminum plate for automobile body needs to have good stamping performance and corrosion resistance, and the thickness accuracy directly affects the assembly quality and safety performance of the automobile. The electronic industry also has higher requirements for the quality of aluminum plate. Aluminum plate needs to have good heat dissipation performance and high-precision size to meet the demand for small size and high performance of electronic products. The development of these industries promotes aluminum plate manufacturers to continuously improve production equipment to improve the production efficiency and quality of aluminum plate to meet market demand.

[0003] Traditional aluminum plate calendering equipment is mostly intermittent production, that is, manual and mechanical assistance are needed for the next operation after each calendering step is completed. The height between the leveling rollers needs to be adjusted and the rollers need to be replaced. This working method leads to discontinuous production process and slow production speed. The prior art re-plans the overall layout of the aluminum plate calendering equipment to enable the processes of unwinding, flattening, calendering, trimming and coiling to be closely linked. However, the height between the flattening rollers cannot be adjusted during the flattening process, so it is difficult to adapt to aluminum plates of different deformation degrees and types. If the aluminum plate has obvious bending and wavy deformation, the flattening rollers with fixed height cannot effectively flatten it. SUMMARY

[0004] To make up for the above shortcomings, the utility model provides an aluminum plate continuous calendering efficient production equipment, which aims to improve the problem that the height between the flattening rollers cannot be adjusted during the flattening process in the prior art, so it is difficult to adapt to aluminum plates of different deformation degrees and types. If the aluminum plate has obvious bending and wavy deformation, the flattening rollers with fixed height cannot effectively flatten it.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of aluminium plate continuous calendering efficient production equipment, including bottom plate, the top middle part of the bottom plate is fixedly connected with support table, the top of the support table is fixedly connected with processing table, the front and back of the processing table are fixedly connected with two fixed plates, the left and right sides of the fixed plate are fixedly connected with fixed block, and the adjacent between the fixed block of bottom is slidably connected with positioning rod, the right side of the positioning rod is threadedly connected with nut one, the adjacent between the fixed plate is slidably connected with flattening roller, the front side of the flattening roller is fixedly connected with cylinder, the rear side of the cylinder is provided with recess, the inboard of the front fixed plate is fixedly connected with positioning column, the adjacent side of the positioning column is engaged with the inner wall of corresponding recess, the top of the bottom plate is provided with calendering mechanism, and the calendering mechanism is used to calendering of aluminium plate.

[0006] As further description of the above technical solution:

[0007] The calendering mechanism includes two support plates one, the bottom of the support plate one is fixedly connected with the top right side of the bottom plate, the adjacent between the support plate one is rotatably connected with calendering roller one, the front and back of the calendering roller one are fixedly connected with gear one, the outer wall of the gear one is meshingly connected with gear two, the adjacent between the gear two is fixedly connected with calendering roller two, the top right side front end of the bottom plate is fixedly connected with support block one, the top of the support block one is fixedly connected with motor one, the output end of the motor one is fixedly connected with the middle part of front side support plate one and gear two, the top right side near edge of the bottom plate is fixedly connected with two support plates two, the adjacent between the support plate two is rotatably connected with rotating shaft, the top right side front end near edge of the bottom plate is fixedly connected with support block two, the top of the support block two is fixedly connected with motor two, and the output end of the motor two is fixedly connected with front side of front side support plate two and rotating shaft.

[0008] As further description of the above technical solution:

[0009] The top right side middle part of the bottom plate is fixedly connected with two edge material collecting boxes, and the two edge material collecting boxes are symmetrically designed.

[0010] As further description of the above technical solution:

[0011] The top front and back of the bottom plate is fixedly connected with two support plates three, and the adjacent between the support plate three is fixedly connected with edge cutting device.

[0012] As further description of the above technical solution:

[0013] The top right side front end of the bottom plate is fixedly connected with support block three, the top of the support block three is fixedly connected with motor three, and the output end of the motor three is fixedly connected with front side of support plate three and edge cutting device.

[0014] As a further description of the above technical solutions:

[0015] The left side of the processing table is clamped with an aluminum plate roll, and the top left side of the processing table is slidingly connected with a bolt.

[0016] As a further description of the above technical solutions:

[0017] The top of the bolt is threadedly connected with a nut two, and the bottom of the bottom plate is fixedly connected with an anti-skid pad.

[0018] As a further description of the above technical solutions:

[0019] The front side of the supporting block one is fixedly connected with a controller, and the controller is electrically connected with the motor three, the motor one and the motor two respectively.

[0020] The utility model has the following beneficial effects:

[0021] 1、The utility model discloses a forwardly take out the flattening roller, and after adjusting to the suitable position, pushes into the fixed plate and is passed through the recess and the positioning post clamping, places the positioning rod into the corresponding hole again, fixes the position of the positioning rod through the nut one, completes the fixing of the flattening roller, can set the height difference of flattening roller according to the specific deformation condition of aluminum plate, and the deformation of aluminum plate is preliminarily corrected in pertinence, can adapt to various types of aluminum plate, and indirectly improves the operation efficiency of the whole continuous calendering production equipment.

[0022] 2、The utility model discloses a motor one drives gear two to rotate, and the rotation of gear two will drive the rotation of gear one, at this moment, makes calendering roller one and calendering roller two start rotating, provides a stable power transmission mechanism, makes the pressure that aluminum plate receives in the calendering process even, thereby help to produce the aluminum plate product of even thickness, and after calendering, the rotation of the rotating shaft is driven through motor two, thereby realizes the automatic storage process, guarantees the continuity of whole production process. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A support table front side perspective view of the aluminum plate continuous calendering efficient production equipment is provided for the utility model;

[0024] Figure 2 An aluminum plate roll plan view of the aluminum plate continuous calendering efficient production equipment is provided for the utility model;

[0025] Figure 3 A processing table display diagram of the aluminum plate continuous calendering efficient production equipment is provided for the utility model;

[0026] Figure 4A split drawing of the flattening roller of the aluminum plate continuous calendering efficient production equipment is provided in the utility model.

[0027] Figure 5 A bottom plate schematic view of the aluminum plate continuous calendering efficient production equipment is provided in the utility model.

[0028] Legend:

[0029] 1, bottom plate; 2, calendering mechanism; 201, support plate one; 202, calendering roller one; 203, gear one; 204, gear two; 205, calendering roller two; 206, support block one; 207, motor one; 208, support plate two; 209, rotating shaft; 210, support block two; 211, motor two; 3, support table; 4, processing table; 5, fixed plate; 6, fixed block; 7, positioning rod; 8, nut one; 9, flattening roller; 10, cylinder; 11, groove; 12, positioning column; 13, edge material collecting box; 14, support plate three; 15, edge cutting device; 16, support block three; 17, motor three; 18, bolt; 19, nut two; 20, aluminum plate coiled material; 21, non-slip pad; 22, controller. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0031] Please refer to the drawings of the embodiments of the utility model Figure 1 , the drawings of the embodiments of the utility model Figure 3 and the drawings of the embodiments of the utility model Figure 4 , the utility model provides an embodiment: an aluminum plate continuous calendering efficient production equipment, including bottom plate 1, the top middle part of bottom plate 1 is fixedly connected with support table 3, the stability of the structure is ensured, the top of support table 3 is fixedly connected with processing table 4, the front and rear sides of processing table 4 are both fixedly connected with two fixed plates 5, the left and right sides of fixed plate 5 are both fixedly connected with fixed block 6, the adjacent between bottom fixed block 6 is slidably connected with positioning rod 7, the fixedness after height adjustment can be realized, the right side of positioning rod 7 is all screw threadedly connected with nut one 8, the adjacent between fixed plate 5 is slidably connected with flattening roller 9, the effect of preliminary flattening is realized, the front side of flattening roller 9 is fixedly connected with cylinder 10, the rear side of cylinder 10 is provided with groove 11, the inner side of front fixed plate 5 is all fixedly connected with positioning column 12, the adjacent side of positioning column 12 is all engaged with the inner wall of corresponding groove 11, the stability of the structure is ensured, the top of bottom plate 1 is provided with calendering mechanism 2, and calendering mechanism 2 is used for the calendering of aluminum plate;

[0032] Specifically, the support table 3 provides stable support for the entire device, the processing table 4 is adapted to the processing needs of the aluminum plate, the left and right sides of the fixed plate 5 are fixedly connected with firm fixed blocks 6 to ensure the stability of the entire processing process, the nut one 8 can ensure the position stability of the positioning rod 7, the flattening rollers 9 on both sides realize the function of preliminary flattening, the grooves 11 enhance the stability of the overall structure, the adjacent sides of the positioning columns 12 are clamped with the inner walls of the corresponding grooves 11, ensuring the accuracy of positioning, thereby ensuring the accuracy of aluminum plate processing, the calendering mechanism 2 is used for calendering and collecting processing of the aluminum plate, which not only improves the production efficiency, but also reduces the production cost.

[0033] Please refer to the accompanying drawings Figure 1 , the accompanying drawings Figure 2 and the accompanying drawings Figure 5 , the calendering mechanism 2 includes two support plates one 201, the bottoms of the support plates one 201 are fixedly connected with the top right side of the bottom plate 1, adjacent support plates one 201 are rotatably connected with calendering rollers one 202, the front and rear sides of the calendering rollers one 202 are fixedly connected with gears one 203, the outer walls of the gears one 203 are meshedly connected with gears two 204, adjacent gears two 204 are fixedly connected with calendering rollers two 205, which cooperate with the calendering rollers one 202 to realize the calendering effect, the top right side of the bottom plate 1 is fixedly connected with a support block one 206 at the front end, the top of the support block one 206 is fixedly connected with a motor one 207, the output end of the motor one 207 is fixedly connected with the middle part penetrating through the front side support plate one 201 and the gear two 204, the top right side of the bottom plate 1 is fixedly connected with two support plates two 208 near the edge, providing support effect, adjacent support plates two 208 are rotatably connected with shafts 209, the top right side of the bottom plate 1 is fixedly connected with a support block two 210 near the edge at the front end, the top of the support block two 210 is fixedly connected with a motor two 211, the output end of the motor two 211 is fixedly connected with the front side penetrating through the front side support plate two 208 and the shaft 209, ensuring that the shaft 209 can collect the aluminum plate after calendering;

[0034] Specifically, the support plate one 201 is fixedly connected with the top right side of the bottom plate 1, ensuring the stability of the entire mechanism, the calendering roller one 202 can ensure uniform processing of the material during the calendering process, gears one 203 are fixedly installed on the front and rear sides of each calendering roller one 202, the outer walls of these gears one 203 are meshedly connected with another set of gears two 204, forming a transmission system to ensure synchronous rotation of the calendering rollers, the motor one 207 as a power source has its output end penetrating through the front side support plate one 201 and fixedly connected with the middle part of the gear two 204, providing stable power support for the entire calendering mechanism 2, the shaft 209 is adapted to collect the aluminum plate after calendering, the motor two 211 provides power for the shaft 209, ensuring the operation of the entire mechanism.

[0035] Please refer to the accompanying drawings Figure 1, attached Figure 2 and attached Figure 5 The left side of the processing table 4 is clamped with the aluminum plate coiled material 20, which facilitates the transmission of processing. The top left side of the processing table 4 is slidingly connected with a bolt 18. The top of the bolt 18 is threadedly connected with a nut two 19. The bottom of the bottom plate 1 is fixedly connected with an anti-skid pad 21, which improves the stability of the structure. The top end of the bottom plate 1 is fixedly connected with two edge material collecting boxes 13 on the right side of the middle part. The two edge material collecting boxes 13 are symmetrically designed.

[0036] Specifically, the left side of the processing table 4 is clamped with the aluminum plate coiled material 20 to ensure high efficiency during processing. The bolt 18 and the nut two 19 fix the position of the aluminum plate coiled material 20. The anti-skid pad 21 provides additional safety during processing. The edge material collecting box 13 makes it convenient to collect the edge material cut during the calendering process from both sides, saving time and improving work efficiency.

[0037] Please refer to attached Figure 1 , attached Figure 2 and attached Figure 5 The top right side of the bottom plate 1 is fixedly connected with a support block three 16, which ensures the stability of the structure. The top of the support block three 16 is fixedly connected with a motor three 17. The output end of the motor three 17 penetrates through the support plate three 14 and is fixedly connected with the front side of the edge cutting device 15. The front side of the support block one 206 is fixedly connected with a controller 22. The controller 22 is electrically connected with the motor three 17, the motor one 207 and the motor two 211 respectively. The top of the bottom plate 1 is fixedly connected with two support plates three 14 on the front and rear sides. The adjacent support plates three 14 are fixedly connected with the edge cutting device 15. The edge of the aluminum plate is cut off to make the width of the aluminum plate reach the specified size and make the edge neat and smooth.

[0038] Specifically, the output end of the motor three 17 penetrates through the support plate three 14 and is closely connected with the front side of the edge cutting device 15, which ensures accurate motion transmission and realizes cutting of the edge of the calendered aluminum plate. After the aluminum plate is calendered, the edge cutting device 15 can accurately cut off the irregular part of the edge of the aluminum plate to ensure that the width size of the aluminum plate meets the standard requirements. The controller 22 is electrically connected with the motor three 17, the motor one 207 and the motor two 211 respectively to control the operation of the whole system. The support plate three 14 ensures the stability of the edge cutting device 15.

[0039] Working principle: take out the flattening roller 9 forward, and then push into the fixed plate 5 after adjusting to the appropriate position and through the groove 11 and the positioning column 12 clamping, then put the positioning rod 7 into the corresponding hole, through the nut 8 to fix the position of the positioning rod 7, because the positioning rod 7 is fixed, the rear side of the positioning rod 7 blocks the column 10, so the flattening roller 9 is fixed, when the aluminum plate passes through the flattening roller 9 on both sides, because the flattening roller 9 is at different heights, it will make the preliminary flattening effect, improve the calendering efficiency, the height difference of the flattening roller 9 can be set according to the specific deformation of the aluminum plate, and the deformation of the aluminum plate is preliminarily corrected, which can adapt to various types of aluminum plate, and indirectly improve the operation efficiency of the whole continuous calendering production equipment;

[0040] The rotation of gear two 204 drives the rotation of gear one 203, at this time, the calendering roller one 202 and the calendering roller two 205 start to rotate, providing a stable power transmission mechanism, so that the pressure received by the aluminum plate during the calendering process is uniform, thereby helping to produce aluminum plate products with uniform thickness, and after calendering, the rotation of the rotating shaft 209 driven by motor two 211 can store the calendered aluminum plate, realize the automatic storage process, avoid the accumulation of aluminum plate on the production line, and ensure the continuity of the whole production process.

[0041] Finally, it should be pointed out that: the above described is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A continuous calendering high-efficiency production device for aluminum plates, comprising a base plate (1), characterized in that: The top end of the bottom plate (1) is fixedly connected with a support table (3), the top of the support table (3) is fixedly connected with a processing table (4), the front and rear sides of the processing table (4) are fixedly connected with two fixed plates (5), the left and right sides of the fixed plate (5) are fixedly connected with a fixed block (6), the adjacent fixed blocks (6) on the bottom are slidably connected with a positioning rod (7), the right side of the positioning rod (7) is threadedly connected with a nut (8), the adjacent fixed plates (5) are slidably connected with a flattening roller (9), the front side of the flattening roller (9) is fixedly connected with a column (10), the rear side of the column (10) is provided with a groove (11), the inner sides of the front fixed plates (5) are fixedly connected with a positioning column (12), the adjacent sides of the positioning column (12) are engaged with the inner walls of the corresponding grooves (11), and the top of the bottom plate (1) is provided with a calendering mechanism (2).

2. The high-efficiency production device for continuously calendering aluminum plates according to claim 1, characterized in that: The calendering mechanism (2) comprises two support plates (201), the bottoms of the support plates (201) are fixedly connected with the top right side of the bottom plate (1), the adjacent support plates (201) are rotatably connected with a calendering roller (202), the front and rear sides of the calendering roller (202) are fixedly connected with a gear (203), the outer wall of the gear (203) is meshedly connected with a gear (204), the adjacent gears (204) are fixedly connected with a calendering roller (205), the top right side of the bottom plate (1) is fixedly connected with a support block (206), the top of the support block (206) is fixedly connected with a motor (207), the output end of the motor (207) is fixedly connected with the middle part penetrating through the front support plate (201) and the gear (204), the top right side of the bottom plate (1) is fixedly connected with two support plates (208) near the edge, the adjacent support plates (208) are rotatably connected with a rotating shaft (209), the top right side of the bottom plate (1) is fixedly connected with a support block (210) near the edge, the top of the support block (210) is fixedly connected with a motor (211), and the output end of the motor (211) is fixedly connected with the front side penetrating through the front support plate (208) and the rotating shaft (209).

3. The high-efficiency production device for continuously calendering aluminum plates according to claim 1, characterized in that: The top right side of the bottom plate (1) is fixedly connected with two edge material collecting boxes (13), and the two edge material collecting boxes (13) are designed symmetrically.

4. The high-efficiency production device for continuously calendering aluminum plates according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with two support plates (14) on the front and rear sides, and the adjacent support plates (14) are fixedly connected with an edge cutting device (15).

5. The high-efficiency production device for continuously calendering aluminum plates according to claim 4, characterized in that: The top right side of the bottom plate (1) is fixedly connected with a support block (16), the top of the support block (16) is fixedly connected with a motor (17), and the output end of the motor (17) penetrates through the front side of the support plate (14) and the edge cutting device (15) and is fixedly connected.

6. The high-efficiency production device for continuously calendering aluminum plates according to claim 1, characterized in that: The left side of the processing table (4) is clamped with an aluminum plate roll (20), and the top left side of the processing table (4) is slidably connected with a bolt (18).

7. The high-efficiency production device for continuously calendering aluminum plates according to claim 6, characterized in that: The top of the bolt (18) is threadedly connected with a nut (19), and the bottom of the bottom plate (1) is fixedly connected with a non-slip pad (21).

8. The high-efficiency production device for continuously calendering aluminum plates according to claim 2, characterized in that: The front side of the support block one (206) is fixedly connected with a controller (22), and the controller (22) is electrically connected with the motor three (17), the motor one (207) and the motor two (211) respectively.

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