Intelligent cutting and packaging equipment

Abstract

The utility model relates to an intelligent segmentation package which comprises a package conveying belt, a main conveying belt and a plurality of package stations, each package station comprises a package operation table and a package platform which are in one-to-one correspondence, and the conveying height of the package conveying belt is lower than that of the main conveying belt. The packaging operation table is arranged obliquely above the packaging conveying belt and is flush with the horizontal position of the main conveying belt. A shifting fork mechanism is arranged on the front side of the packaging operation table, a weighing machine is arranged in the center of the packaging operation table, a weighing table on the top of the weighing machine is flush with the upper surface of the packaging operation table, a bagging machine is arranged on one side of the table top of the packaging operation table, and a labeling machine and an electric cabinet are arranged on the other side of the table top of the packaging operation table. According to the intelligent cutting and packaging equipment, rapid weighing of incoming materials, automatic shifting and centralized conveying of unqualified products and automatic discharging after packaging are achieved, the packaging operation process is standardized, the operation amount and the workload of workers are reduced, and then the quality problem of packaged finished products caused by human factors is reduced on the whole.

Description

TECHNICAL FIELD

[0001] The utility model relates to livestock slaughtering and processing equipment field, concretely relates to an intelligent segmentation and packaging equipment. BACKGROUND

[0002] Pig, cattle and sheep livestock slaughtering and processing line end section packaging processing is to carry out bagging packaging and money sticking for the carcass after segmentation into blocks. The existing packaging process is generally to carry the segmented blocks to the packaging station through the meat bar, and then to put the unqualified pieces (overweight or underweight meat blocks) into the processing bar after artificial weighing one by one, and then to package and stick the qualified products into the qualified product bar. This process method has the following defects:

[0003] (1) Low degree of automation, and personnel are needed to carry out material bar transportation;

[0004] (2) It is difficult to guarantee the quality of the products, and the unqualified products are packaged and produced due to human factors;

[0005] (3) Large amount of personnel operation and workload, and the packaging personnel need to weigh and judge and classify materials. INVENTION CONTENTS

[0006] The utility model solves the technical problems: overcome the defects of low degree of automation, difficult to guarantee the quality of the packaged products, large amount of personnel operation and workload, and great influence of human factors on quality in the above packaging process, and provide an intelligent segmentation and packaging equipment, which realizes rapid weighing of incoming materials, automatic removal and centralized conveying of unqualified products, and automatic discharge of packaged products, standardizes the packaging operation process, reduces the amount of personnel operation and workload, and further reduces the quality problems of packaged products caused by human factors.

[0007] The intelligent segmentation and packaging equipment comprises a packaging conveying belt for conveying segmented materials, a main conveying belt for conveying packaged materials, and a plurality of packaging stations, wherein each group of packaging stations comprises a one-to-one packaging operation table and a packaging platform, the conveying height of the packaging conveying belt is lower than that of the main conveying belt, the packaging operation table is arranged obliquely above the packaging conveying belt and is flush with the horizontal position of the main conveying belt; a yoke mechanism is arranged on the front side of the packaging operation table, a weighing machine is arranged in the center of the packaging operation table, the top weighing table of the weighing machine is flush with the upper surface of the packaging operation table, a bagging machine is arranged on one side of the table top of the packaging operation table, a labeling machine and an electric control box are arranged on the other side.

[0008] Further, a lifting conveying belt is arranged on the downstream side of the packaging conveying belt.

[0009] Further, a baffle is arranged on the outer side of the main conveying belt, which provides shielding on the opposite side when the yoke machine sends qualified materials to the main conveying belt, so as to prevent the materials from being sent out of the main conveying belt.

[0010] Optimized, the electric control box is provided with a PLC programmable controller, an input end of the PLC programmable controller is connected with the weighing machine and the labeling machine, and an output end of the PLC programmable controller is connected with the fork mechanism.

[0011] The intelligent cutting and packaging equipment overcomes the defects of low automation degree, difficulty in guaranteeing the quality of packaged products, high personnel operation and workload, and great influence of human factors on quality, and has the beneficial effects that rapid weighing of incoming materials, automatic removal and centralized conveying of unqualified products, and automatic discharge of packaged products are realized, the packaging operation process is standardized, and the personnel operation amount and workload are reduced, thereby the quality problems of packaged products caused by human factors are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0012] The intelligent cutting and packaging equipment will be further described below with reference to the drawings:

[0013] Figure 1 is a top view structural schematic diagram of the intelligent cutting and packaging equipment;

[0014] Figure 2 is a front view structural schematic diagram of Figure 1 ;

[0015] Figure 3 is a local structural schematic diagram of the packaging operation table of the intelligent cutting and packaging equipment;

[0016] Figure 4 is a local structural schematic diagram of the packaging station of the intelligent cutting and packaging equipment;

[0017] Figure 5 is a local structural schematic diagram of the fork mechanism of the intelligent cutting and packaging equipment;

[0018] Figure 6 is a structural schematic diagram of the bagging machine of the intelligent cutting and packaging equipment;

[0019] Figure 7 is a local structural schematic diagram of the lifting belt of the intelligent cutting and packaging equipment;

[0020] Figure 8 is a control logic line diagram of the PLC programmable controller of the intelligent cutting and packaging equipment.

[0021] In the drawings:

[0022] 1 - packaging conveying belt; 11 - lifting conveying belt;

[0023] 2 - main conveying belt;

[0024] 3-Packaging station; 31-Packaging operating table; 32-Packaging platform; 311-Shifting fork mechanism; 312-Weighing machine; 313-Bagging machine; 314-Labeling machine; 315-Electrical control box. Detailed Implementation

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0026] In the description of this utility model, it should be understood that the terms "left", "right", "front", "rear", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] The present invention will be further described below with specific embodiments, but the scope of protection of the present invention is not limited to the following embodiments.

[0028] Implementation method 1: such as Figures 1 to 6 As shown, this intelligent cutting and packaging equipment includes a packaging conveyor belt 1 for conveying cut materials, a main conveyor belt 2 for conveying packaged materials, and several packaging stations 3. Each packaging station 3 includes a corresponding packaging operating table 31 and a packaging platform 32. The conveying height of the packaging conveyor belt 1 is lower than that of the main conveyor belt 2. The packaging operating table 31 is positioned diagonally above the packaging conveyor belt 1 and is level with the main conveyor belt 2. A fork mechanism 311 is provided on the front side of the packaging operating table 31. A weighing machine 312 is provided in the center of the table surface. A bagging machine 313 is provided on one side of the table surface, and a labeling machine 314 and an electrical control box 315 are provided on the other side. Materials are fed from the packaging conveyor belt, weighed, bagged, and labeled on the packaging operating table. Materials that fail to meet the weight requirements are returned to the packaging conveyor belt by the fork for collection and sorting. Materials that meet the weight requirements are packaged and then sent out to the main conveyor belt for discharge.

[0029] Implementation method 2: such as Figure 3As shown, a lifting conveyor belt 11 is provided downstream of the packaging conveyor belt 1 in this intelligent dividing and packaging equipment. The height of the lifting conveyor belt is adjustable and is used to connect to an additional non-conforming product conveyor line to collect materials that fail to meet the weight requirements from the packaging conveyor belt, or to place collection containers to collect materials that fail to meet the weight requirements from the packaging conveyor belt for subsequent processing. The remaining structures and components are as described in Embodiment 1 and will not be described again.

[0030] Implementation method 3: such as Figure 1 As shown, the main conveyor belt 2 of this intelligent dividing and packaging equipment is provided with a baffle 21 on its outer side. This baffle provides a barrier on the opposite side when the forklift feeds qualified materials onto the main conveyor belt, preventing the materials from being pushed off the main conveyor belt. The remaining structures and components are as described in Embodiment 1 and will not be repeated.

[0031] Implementation method 4: such as Figure 8 As shown, the electrical control box 315 of this intelligent dividing and packaging equipment is equipped with a PLC programmable controller. The input terminal of the PLC programmable controller is connected to the weighing machine 312 and the labeling machine 314, and the output terminal of the PLC programmable controller is connected to the shift fork mechanism 311. The electrical control box provides power to the weighing machine, bagging machine, and labeling machine on the packaging operating platform. Simultaneously, its PLC programmable controller can control the shift fork's actions based on feedback signals from the weighing machine, bagging machine, and labeling machine. The remaining structures and components are as described in Embodiment 1 and will not be repeated.

[0032] During operation: The segmented materials are fed from the inside of the packaging conveyor belt. Materials from each workstation are placed on the weighing platform of the weighing machine in the center of the operating table for weighing. If the weighing result exceeds a preset threshold, the weighing platform sends a signal to the PLC programmable controller, which controls the inward rotation of the shift fork to move the material to the outside of the packaging conveyor belt, continuing downstream transport. The material is then fed into a material bin via a lifting conveyor belt for centralized sorting. Materials that pass the weighing test are bagged by the operator with the assistance of a bagging machine, and then labels are applied below the labeling machine. After receiving the labeling machine's output signal, the PLC programmable controller controls the inward rotation of the shift fork. After labeling, the operator places the bagged and labeled material back to the center of the packaging operating table. The PLC programmable controller then receives the pressure signal from the weighing platform and controls the outward rotation of the shift fork to move the material to the main conveyor belt, which then reverses direction to discharge the material.

[0033] By enabling rapid and convenient accurate weighing of incoming materials, as well as automatic classification and centralized output of materials that do not meet load-bearing requirements, the difficulty and workload of manual operation are reduced, as well as the occurrence of packaging quality problems caused by human factors.

[0034] The intelligent segmentation packaging equipment realizes rapid weighing of incoming materials, automatic removal and centralized conveying of unqualified products, and automatic discharge after packaging, standardizes the packaging operation process, reduces the personnel operation amount and workload, and further reduces the packaging finished product quality problems caused by human factors.

[0035] The above description shows the main features, basic principles and advantages of the present application. It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments or examples, and can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, the above embodiments or examples should be regarded as exemplary and non-limiting. The scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0036] In addition, it should be understood that although the present application is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each example can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. An intelligent portioning packaging apparatus, characterized by: The packaging conveying belt (1) for conveying the divided materials, the main conveying belt (2) for conveying the packaged materials, and a plurality of packaging stations (3), wherein each group of packaging stations (3) comprises a one-to-one packaging operation table (31) and a packaging platform (32), The conveying height of the packaging conveying belt (1) is lower than that of the main conveying belt (2), and the packaging operation table (31) is arranged obliquely above the packaging conveying belt (1) and is flush with the horizontal position of the main conveying belt (2); The front side of the packaging operation table (31) is provided with a fork mechanism (311), the center of the packaging operation table (31) is provided with a weighing machine (312), the top weighing table of the weighing machine (312) is flush with the upper surface of the packaging operation table (31), one side of the table surface of the packaging operation table (31) is provided with a bagging machine (313), the other side is provided with a labeling machine (314) and an electric control box (315).

2. The intelligent portioning packaging apparatus of claim 1, wherein: The downstream side of the packaging conveying belt (1) is provided with a lifting conveying belt (11).

3. The intelligent portioning packaging apparatus of claim 2, wherein: The outer side of the main conveying belt (2) is provided with a baffle (21).

4. The intelligent portioning packaging apparatus of claim 3, wherein: The electric control box (315) is provided with a PLC programmable controller, the input end of the PLC programmable controller is signal connected with the weighing machine (312) and the labeling machine (314), and the output end of the PLC programmable controller is signal connected with the fork mechanism (311).

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