Sizing device for zipper lace production
By introducing a guide roller shaft height difference and a self-rebound pressure damping component into the zipper and lace production equipment, the problems of uneven material surface and bending were solved, achieving efficient pretreatment and shaping effects, and improving product quality and production efficiency.
Patent Information
- Application Number
- CN202520514814.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing zipper and lace production equipment lacks effective pre-flattening measures, resulting in uneven surfaces, affecting product quality, and the material strip is prone to bending during transportation, reducing production efficiency and consistency.
A shaping device with pretreatment function was designed. It uses the height difference of the guide roller shaft to provide initial guidance, and combines a self-rebound pressure damping component and an inclined silicone scraper layer to initially flatten the material strip to avoid bending. The final shaping is controlled by the temperature and pressure parameters in the shaping chamber.
It has improved the product quality stability and production efficiency of zipper lace ribbons, reduced the defect rate, and met diverse production needs.
Smart Images

Figure CN223921787U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of textile processing and relates to a shaping device for the production of zipper lace ribbons. Background Technology
[0002] In the booming textile and apparel accessories manufacturing sector, zipper lace ribbons, with their unique properties, demonstrate an extremely wide range of applications. The shaping equipment used in production ensures that the zipper lace ribbons have a smooth and crisp appearance, with clear and regular patterns on the lace section, and a smooth zipper section that seamlessly connects to the lace. This not only enhances the product's aesthetics but also guarantees the zipper's proper function and extends its lifespan.
[0003] In terms of pre-flattening and posture correction, most existing technologies lack effective pre-flattening measures. For zipper lace tapes with uneven surfaces, they cannot be effectively treated before shaping, resulting in surface defects in the tapes after shaping, which affects product quality. At the same time, it is difficult to avoid tape bending during the conveying process, which further reduces production efficiency and product consistency. Utility Model Content
[0004] The purpose of this invention is to address the aforementioned problems in the existing technology by providing a shaping device for the production of zipper lace with pretreatment function.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] A shaping device for producing zipper lace ribbons, characterized in that it includes a shaping chamber, a material guiding platform fixedly connected to the lower front side of the shaping chamber, a raw material hopper located at the upper end of the material guiding platform away from the shaping chamber, multiple sets of vertical uprights fixedly connected to the upper end of the material guiding platform, a material guiding roller fixedly connected between two vertical uprights, a height difference between the multiple material guiding rollers, multiple sets of cooperating vertical rods located at the upper end of the shaping chamber, vertical plates located at the ends of two corresponding cooperating vertical rods, two sets of self-rebound pressure damping elements fixedly connected at the ends of two corresponding left and right vertical plates, rotatable horizontal bars located at the ends of two corresponding left and right rotatable horizontal bars, and alignment horizontal plates fixedly connected at the ends of two corresponding left and right rotatable horizontal bars.
[0007] In the above-mentioned shaping device for producing zipper lace, the two corresponding horizontal plates are fixedly connected to an inclined silicone scraper plate layer at their close ends, and the lower end of the mating vertical rod is provided with a first insertion hole.
[0008] In the aforementioned shaping device for producing zipper lace ribbons, the mating vertical rods are installed on the left and right sides of the material guiding platform, and multiple interconnected fourth insertion holes are provided on the left and right sides of the material guiding platform.
[0009] In the aforementioned shaping device for producing zipper lace ribbons, the fourth insertion hole overlaps with the position of the first insertion hole below the corresponding mating vertical rod, and a limiting rod is inserted between the horizontally corresponding first insertion hole and the fourth insertion hole.
[0010] In the aforementioned shaping device for producing zipper lace ribbons, the left and right ends of the limiting insert are symmetrically provided with second insertion holes, and the front end of the material guiding platform is symmetrically provided with third insertion holes on both the left and right sides.
[0011] In the aforementioned shaping device for producing zipper lace ribbons, a connecting rod is inserted through the inner end of the third insertion hole, and the connecting rod passes through the inner and outer sides of the second insertion hole corresponding to the limiting rod.
[0012] In the aforementioned shaping device for producing zipper lace, the inner end of the guiding platform is provided with several zipper lace strips that are wound around the outside of the guiding roller shaft and extend into the shaping chamber. The zipper lace strips cooperate with the two corresponding inclined silicone scraper plates.
[0013] Compared with existing technologies, the guide rollers in this zipper lace production shaping device are designed with staggered distribution. Utilizing height differences, they provide initial guidance for the conveying of the zipper lace material, effectively reducing deviation and wrinkles during transport and ensuring the material enters subsequent processes in a good posture, greatly improving product quality stability. Secondly, the installation and adjustment of the vertical rods are extremely flexible, allowing for convenient adjustment of position and quantity based on the width, thickness, and conveying requirements of the zipper lace material. This greatly enhances the device's adaptability to different specifications of material, meeting diverse production needs. Furthermore, the self-rebound pressure damping component and the alignment plate work together to generate an inclined clamping force that initially flattens the uneven surface of the material, while preventing it from bending, laying a solid foundation for the final shaping effect. Finally, in the shaping chamber, precise control of process parameters such as temperature and pressure ensures the zipper lace material reaches the predetermined shape and physical performance requirements, significantly improving production efficiency and reducing the defect rate. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the shaping chamber in the shaping device for producing zipper laces;
[0015] Figure 2 This is a schematic diagram of the processing state of the zipper lace material strip in the shaping device for producing this zipper lace strip;
[0016] Figure 3This is a schematic diagram of the rotatable crossbar in the shaping device used for producing zipper lace ribbons;
[0017] Figure 4 yes Figure 3 Enlarged view of a partial section of the rotatable crossbar.
[0018] In the diagram, 1. Shaping and processing chamber; 2. Material guiding platform; 3. Raw material chamber; 4. Vertical upright; 5. Material guiding roller shaft; 6. Matching vertical rod; 7. Vertical vertical plate; 8. Self-rebound pressure damping component; 9. Rotatable horizontal bar; 10. Alignment horizontal plate; 11. Inclined silicone scraper plate layer; 12. First insertion hole; 13. Limiting insertion rod; 14. Second insertion hole; 15. Third insertion hole; 16. Connecting insertion rod; 17. Fourth insertion rod. Detailed Implementation
[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] It should be noted that when a component is said to be "mounted on" another component, it can be directly mounted on the other component or may be interspersed with a component. When a component is said to be "set on" another component, it can be directly set on the other component or may be interspersed with a component. When a component is said to be "fixed to" another component, it can be directly fixed to the other component or may be interspersed with a component.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.
[0022] like Figure 1As shown in Figure 4, the shaping device for producing zipper lace includes a shaping chamber 1. A material guide platform 2 is fixedly connected to the lower front end of the shaping chamber 1. A raw material chamber 3 is provided at the upper end of the material guide platform 2 away from the shaping chamber 1. Multiple sets of vertical poles 4 are fixedly connected to the upper end of the material guide platform 2. A material guide roller shaft 5 is fixedly connected between two vertical poles 4. There is a height difference between the multiple material guide roller shafts 5. Multiple sets of cooperating vertical poles 6 are provided at the upper end of the shaping chamber 1. A vertical vertical plate 7 is provided at the end of each of the two corresponding cooperating vertical poles 6 that are close to each other. Two sets of self-rebound pressure damping elements 8 are fixedly connected at the end of each of the two corresponding left and right vertical vertical plates 7 that are close to each other. A rotatable horizontal bar 9 is provided at the end of each of the two corresponding left and right rotatable horizontal bars 9 that are close to each other. An alignment horizontal plate 10 is fixedly connected at the end of each of the two corresponding left and right rotatable horizontal bars 9 that are close to each other.
[0023] The two corresponding horizontal plates 10 are fixedly connected to an inclined silicone scraper plate layer 11 at their close ends, and the lower end of the mating vertical rod 6 is provided with a first insertion hole 12.
[0024] The matching vertical rod 6 is installed on the left and right sides of the material guiding platform 2, and the left and right sides of the material guiding platform 2 are provided with a plurality of interconnected fourth insertion holes 17.
[0025] The fourth insertion hole 17 overlaps with the first insertion hole 12 below the corresponding mating vertical rod 6, and a limiting rod 13 is inserted between the horizontally corresponding first insertion hole 12 and fourth insertion hole 17.
[0026] The limiting rod 13 has symmetrical second insertion holes 14 at its left and right ends, and the guide platform 2 has symmetrical third insertion holes 15 on its front left and right sides.
[0027] A connecting rod 16 is inserted through the inner end of the third socket 15, and the connecting rod 16 passes through the inner and outer sides of the second socket 14 outside the corresponding limiting rod 13.
[0028] The inner end of the material guiding platform 2 is provided with several zipper lace strips that are wound around the outside of the material guiding roller shaft 5 and extend into the shaping treatment chamber 1. The zipper lace strips cooperate with the two corresponding inclined silicone scraper plates 11.
[0029] The technical features of the above embodiments are as follows: Before the zipper lace ribbon shaping production process starts, the zipper lace ribbon in the raw material bin 3 is placed at the starting end of the guide platform 2. Multiple sets of vertical poles 4 are fixed on the guide platform 2, and the guide rollers 5 connecting each pair of vertical poles 4 are staggered and have height differences. The zipper lace ribbon is pulled out from the raw material bin 3 and begins to wind around the surfaces of the multiple guide rollers 5. This winding method utilizes the height difference of the guide rollers 5 to provide initial conveying guidance for the zipper lace ribbon, allowing it to adjust its posture before entering the shaping processing bin 1, reducing [the risk of damage]. During the conveying process, offsets and wrinkles occur. When installing the mating vertical rod 6, align the lower end of the mating vertical rod 6 with the fourth insertion hole 17 and insert it, so that the first insertion hole 12 overlaps with the fourth insertion hole 17. Then, insert the limiting rod 13 horizontally into the overlapping insertion hole. The second insertion holes 14 symmetrically opened at both ends of the limiting rod 13 correspond to the third insertion holes 15 on the left and right sides of the front end of the guide platform 2. At this time, insert the connecting rod 16 from the third insertion hole 15, passing through the second insertion hole 14 outside the limiting rod 13, thereby firmly installing the mating vertical rod 6 above the guide platform 2. In this way, it is possible to... According to the width, thickness, and conveying requirements of the zipper lace material, the position and number of the vertical rods 6 are flexibly adjusted. Each set of vertical rods 6 has two sets of corresponding self-rebound pressure damping elements 8 installed on its vertical plate 7. One end of each self-rebound pressure damping element 8 is connected to a rotatable horizontal rod 9, which in turn drives the alignment horizontal plate 10. When the zipper lace material passes through the conveying space formed by multiple sets of alignment horizontal plates 10 under the guidance of the guide roller shaft 5, the corresponding alignment horizontal plates 10, under the action of the self-rebound pressure damping elements 8, generate an inclined clamping force on the zipper lace material. This inclined clamping force can act on the surface... The flat zipper lace material is initially flattened, effectively preventing it from bending when passing through the guide roller 5. This ensures the material enters subsequent processes in a relatively flat and stable manner, laying the foundation for the final processing effect. After pre-flattening and posture correction, the zipper lace material extends from the guide platform 2 to the shaping chamber 1. In the shaping chamber 1, the zipper lace material is shaped using specific temperature, pressure, or other shaping process parameters to achieve the predetermined shape and physical performance requirements, completing the entire shaping production process of the zipper lace material.
[0030] The technical features of the above-described embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0031] Those skilled in the art should recognize that the above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Any appropriate changes and variations made to the above embodiments within the scope of the essential spirit of the present utility model shall fall within the scope of protection claimed by the present utility model.
Claims
1. A shaping device for producing zipper lace ribbons, characterized in that, The device includes a shaping chamber, a material guiding platform fixedly connected to the lower front end of the shaping chamber, a raw material hopper at the upper end of the material guiding platform away from the shaping chamber, multiple sets of vertical uprights fixedly connected to the upper end of the material guiding platform, a material guiding roller shaft fixedly connected between two of the vertical uprights, and a height difference between the multiple material guiding roller shafts. Multiple sets of cooperating vertical rods are provided at the upper end of the shaping chamber, with vertical plates provided at the ends of corresponding two cooperating vertical rods that are close to each other. Two sets of self-rebound pressure damping components are fixedly connected at the ends of corresponding two vertical plates that are close to each other, and rotatable crossbars are provided at the ends of corresponding two rotatable crossbars that are close to each other. Alignment crossbars are fixedly connected at the ends of corresponding two rotatable crossbars that are close to each other.
2. The shaping device for producing zipper lace ribbons according to claim 1, characterized in that, The two corresponding horizontal plates are fixedly connected to an inclined silicone scraper plate layer at their close ends, and the lower end of the mating vertical rod is provided with a first insertion hole.
3. The shaping device for producing zipper lace ribbons according to claim 2, characterized in that, The matching vertical rods are installed on the left and right sides of the material guiding platform, and multiple interconnected fourth insertion holes are opened on the left and right sides of the material guiding platform.
4. The shaping device for producing zipper lace according to claim 3, characterized in that, The fourth insertion hole overlaps with the position of the first insertion hole below the corresponding mating vertical rod, and a limiting insertion rod is inserted between the horizontally corresponding first insertion hole and the fourth insertion hole.
5. The shaping device for producing zipper lace according to claim 4, characterized in that, The limiting rod has symmetrical second insertion holes at both ends, and the front end of the material guiding platform has symmetrical third insertion holes on both sides.
6. The shaping device for producing zipper lace ribbons according to claim 5, characterized in that, A connecting rod is inserted through the inner end of the third socket, and the connecting rod passes through the second socket outside the corresponding limiting rod.
7. The shaping device for producing zipper lace ribbons according to claim 6, characterized in that, The inner end of the material guiding platform is provided with several zipper lace strips that are wound around the outside of the material guiding roller shaft and extend into the shaping chamber. The zipper lace strips cooperate with the two corresponding inclined silicone scraper plates.