Anti-corrosion heat insulation plate
By coating the surface of the board with an anti-corrosion and heat insulation layer consisting of graphene, composite microspheres, and barium sulfate, the problem of insufficient anti-corrosion and heat insulation performance of outdoor boards is solved, achieving an environmentally friendly and efficient anti-corrosion and heat insulation effect.
Patent Information
- Application Number
- CN202520535226.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-25
AI Technical Summary
When used outdoors, existing boards lack sufficient corrosion resistance and heat insulation, and the paint used contains harmful substances and is prone to aging.
A corrosion-resistant and heat-insulating layer consisting of a graphene layer, a composite microsphere layer, and a barium sulfate layer is coated on the surface of the board. Combined with an adhesive layer and an inner groove design, the corrosion-resistant and heat-insulating performance is enhanced. In some embodiments, a fireproof layer is added to improve safety.
It improves the corrosion resistance and heat insulation performance of the board, extends its service life, reduces the use of harmful substances, and enhances its environmental friendliness and safety.
Smart Images

Figure CN223922422U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sheet technology, and in particular to a corrosion-resistant and heat-insulating sheet. Background Technology
[0002] Outdoor houses, such as tool sheds, are usually assembled from panels. Because their outer surfaces need to adapt to different usage environments, they have requirements for corrosion resistance and heat insulation.
[0003] In the prior art, the common method is to spray anti-corrosion paint on the surface of the board to give it anti-corrosion and heat insulation functions, such as the published patent document CN212353185U. However, the paint contains a lot of harmful substances and is prone to aging after long-term exposure to sunlight. Therefore, the applicant filed this application. Utility Model Content
[0004] This utility model addresses the shortcomings of existing technologies by providing a corrosion-resistant and heat-insulating board material. By coating the main surface of the board material with a newly designed corrosion-resistant and heat-insulating layer, it not only has corrosion-resistant and heat-insulating functions but is also more environmentally friendly overall.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0006] A corrosion-resistant and heat-insulating board includes a board body, on which a corrosion-resistant and heat-insulating layer is coated. The corrosion-resistant and heat-insulating layer includes a graphene layer, a composite microsphere layer and a barium sulfate layer arranged sequentially, wherein the graphene layer or the barium sulfate layer is disposed on the surface of the board body.
[0007] In the above technical solution, preferably, the composite microsphere layer is an expanded microsphere or a hollow glass microsphere.
[0008] In the above technical solution, preferably, a fireproof layer is laminated on the outer surface of the anti-corrosion and heat insulation layer.
[0009] In the above technical solution, preferably, an aerogel layer is laminated on the outer surface of the anti-corrosion and heat insulation layer.
[0010] In the above technical solution, preferably, an adhesive layer is disposed between the graphene layer and the composite microsphere layer, and between the composite microsphere layer and the barium sulfate layer;
[0011] An adhesive layer is disposed between the anti-corrosion and heat insulation layer and the surface of the main body of the board.
[0012] In the above technical solution, preferably, a plurality of inner grooves are stamped on the main body of the sheet material to divide the main body of the sheet material into a plurality of blocks through the inner grooves.
[0013] In the above technical solution, preferably, the sides of the main body of the plate, except for the inner groove, are bent to form folded edges.
[0014] In the above technical solution, preferably, a plurality of mounting holes are provided on the folded edge and / or on the main body of the sheet material.
[0015] In the above technical solution, preferably, at least one side of the main body of the plate includes a snap-fit strip for engaging with the snap-fit groove on the guard strip.
[0016] In the above technical solution, preferably, the guard strip includes at least two snap-fit grooves arranged at right angles for use with different sheet metal bodies.
[0017] The beneficial effects of this utility model are:
[0018] This invention coats the surface of a board with an anti-corrosion and heat insulation layer composed of a graphene layer, a composite microsphere layer, and a barium sulfate layer, thereby improving the anti-corrosion and heat insulation performance of the board and helping to extend its service life. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of Embodiment 1 of the present utility model.
[0020] Figure 2 This is a schematic diagram of Embodiment 2 of the present invention.
[0021] Figure 3 This is a schematic diagram of Embodiment 3 of the present invention.
[0022] Figure 4 This is a schematic diagram of Embodiment 4 of the present invention.
[0023] Figure 5 This is a schematic diagram of one form of the main body of the sheet material of this utility model.
[0024] Figure 6 This is a schematic diagram of one possible assembly method for the main body of the sheet metal of this utility model.
[0025] Figure 7 for Figure 6 Enlarged diagram of point D in the middle. Detailed Implementation
[0026] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments:
[0027] Example 1:
[0028] See Figure 1 , Figures 5-7A corrosion-resistant and heat-insulating board includes a board body 1, on which a corrosion-resistant and heat-insulating layer is coated. The corrosion-resistant and heat-insulating layer includes a graphene layer 2, a composite microsphere layer 3, and a barium sulfate layer 4 arranged sequentially.
[0029] In this embodiment, from bottom to top, the components are: the main body of the plate 1, the graphene layer 2, the composite microsphere layer 3, and the barium sulfate layer 4.
[0030] Among them, the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 can all be applied to the corresponding layers by spraying or brushing, or arranged in a composite manner.
[0031] The two-layer structure of graphene in graphene layer 2 can form a dense network barrier, effectively blocking the penetration of water, oxygen and corrosive particles, delaying substrate corrosion. At the same time, its high conductivity can promote electron transfer. When combined with the metal substrate, it may act as a sacrificial anode or form a passivation layer to inhibit electrochemical corrosion. The high infrared reflectivity of graphene can reflect some thermal radiation and reduce heat absorption.
[0032] In this embodiment, the composite microsphere layer 3 can be an expanded microsphere or a hollow glass microsphere, that is, a composite microsphere layer is composed of multiple expanded microspheres or multiple hollow glass microspheres. The multiple expanded microspheres or multiple hollow glass microspheres can be formed into a layered component by adhesive.
[0033] Microsphere-filled coatings can reduce porosity and extend the diffusion path of corrosive media. Expanded microspheres and hollow glass microspheres can also reduce the water absorption rate of the coating. At the same time, microspheres help to reduce the thermal conductivity of the coating.
[0034] The barium sulfate layer is resistant to acid and alkali corrosion, improving the stability of the coating in harsh environments. High-density particles fill the pores of the coating, enhancing its compactness and reducing the penetration of corrosive media. At the same time, it improves the hardness and wear resistance of the coating, preventing mechanical damage. The high refractive index can reflect some heat radiation, and the irregular particle arrangement scatters heat, reducing heat conduction efficiency. Increasing the coating thickness can indirectly improve heat insulation.
[0035] In one embodiment, an adhesive layer is disposed between the graphene layer 2 and the composite microsphere layer 3, and between the composite microsphere layer 3 and the barium sulfate layer 4, so as to arrange them in a composite manner. Of course, an adhesive layer can also be disposed between the anti-corrosion and heat insulation layer composed of the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 and the surface of the main body of the board.
[0036] In one embodiment, a plurality of internal grooves 11 are stamped on the sheet body 1 to divide the sheet body 1 into several blocks 12, which helps to improve the overall strength of the sheet body 1 and enhance its aesthetics. Figure 5 As shown.
[0037] In one embodiment, the side of the main body 1 of the plate is bent to form a folded edge 13, while the inner groove 11 does not have a corresponding folded edge 13 to reduce the processing difficulty. Several mounting holes are provided on the folded edge 13 and / or on the main body 1 of the plate to facilitate the installation of the plate.
[0038] In one embodiment, the guard strip 9 used for assembling the panels has at least two snap-fit grooves 91 arranged at right angles, so that after the two panel bodies 1 are installed on the guard strip 9, the two panel bodies 1 are arranged perpendicular to each other, serving as two adjacent walls of an outdoor room such as a tool shed. Figure 6 As shown.
[0039] Correspondingly, at least one side of the main body 1 of the plate includes a snap-fit strip 14 for engaging with the snap-fit groove 91 on the guard strip 9. In use, the snap-fit strip 14 is inserted from one end of the snap-fit groove 91 until the entire snap-fit strip 14 is inserted into the snap-fit groove 91. The snap-fit strip 14 and the snap-fit groove 91 can be in the form of... Figure 5 , Figure 6 The style shown may be adopted, or a form common in existing technologies such as dovetail grooves may be used.
[0040] Example 2:
[0041] The difference between this embodiment and embodiment 1 is that a fireproof layer is also provided on the outer surface of the anti-corrosion and heat insulation layer; otherwise, they are the same.
[0042] See Figure 2 , Figures 5-7 A corrosion-resistant and heat-insulating board includes a board body 1, on which a corrosion-resistant and heat-insulating layer is coated. The corrosion-resistant and heat-insulating layer includes a graphene layer 2, a composite microsphere layer 3, and a barium sulfate layer 4 arranged sequentially. A fireproof layer 5 is also laminated on the outer surface of the corrosion-resistant and heat-insulating layer. The fireproof layer 5 is made of aerogel material, such as directly laminating the aerogel layer on the outer surface of the corrosion-resistant and heat-insulating layer.
[0043] In this embodiment, from bottom to top, the components are: the main body of the plate 1, the graphene layer 2, the composite microsphere layer 3, and the barium sulfate layer 4.
[0044] Among them, the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 can all be applied to the corresponding layers by spraying or brushing, or arranged in a composite manner.
[0045] The two-layer structure of graphene in graphene layer 2 can form a dense network barrier, effectively blocking the penetration of water, oxygen and corrosive particles, delaying substrate corrosion. At the same time, its high conductivity can promote electron transfer. When combined with the metal substrate, it may act as a sacrificial anode or form a passivation layer to inhibit electrochemical corrosion. The high infrared reflectivity of graphene can reflect some thermal radiation and reduce heat absorption.
[0046] In this embodiment, the composite microsphere layer 3 can be an expanded microsphere or a hollow glass microsphere, that is, a composite microsphere layer is composed of multiple expanded microspheres or multiple hollow glass microspheres. The multiple expanded microspheres or multiple hollow glass microspheres can be formed into a layered component by adhesive.
[0047] Microsphere-filled coatings can reduce porosity and extend the diffusion path of corrosive media. Expanded microspheres and hollow glass microspheres can also reduce the water absorption rate of the coating. At the same time, microspheres help to reduce the thermal conductivity of the coating.
[0048] The barium sulfate layer is resistant to acid and alkali corrosion, improving the stability of the coating in harsh environments. High-density particles fill the pores of the coating, enhancing its compactness and reducing the penetration of corrosive media. At the same time, it improves the hardness and wear resistance of the coating, preventing mechanical damage. The high refractive index can reflect some heat radiation, and the irregular particle arrangement scatters heat, reducing heat conduction efficiency. Increasing the coating thickness can indirectly improve heat insulation.
[0049] In one embodiment, an adhesive layer is disposed between the graphene layer 2 and the composite microsphere layer 3, and between the composite microsphere layer 3 and the barium sulfate layer 4, so as to arrange them in a composite manner. Of course, an adhesive layer can also be disposed between the anti-corrosion and heat insulation layer composed of the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 and the surface of the main body of the board.
[0050] In one embodiment, a plurality of internal grooves 11 are stamped on the sheet body 1 to divide the sheet body 1 into several blocks 12, which helps to improve the overall strength of the sheet body 1 and enhance its aesthetics. Figure 5 As shown.
[0051] In one embodiment, the side of the main body 1 of the plate is bent to form a folded edge 13, while the inner groove 11 does not have a corresponding folded edge 13 to reduce the processing difficulty. Several mounting holes are provided on the folded edge 13 and / or on the main body 1 of the plate to facilitate the installation of the plate.
[0052] In one embodiment, the guard strip 9 used for assembling the panels has at least two snap-fit grooves 91 arranged at right angles, so that after the two panel bodies 1 are installed on the guard strip 9, the two panel bodies 1 are arranged perpendicular to each other, serving as two adjacent walls of an outdoor room such as a tool shed. Figure 6 As shown.
[0053] Correspondingly, at least one side of the main body 1 of the plate includes a snap-fit strip 14 for engaging with the snap-fit groove 91 on the guard strip 9. In use, the snap-fit strip 14 is inserted from one end of the snap-fit groove 91 until the entire snap-fit strip 14 is inserted into the snap-fit groove 91. The snap-fit strip 14 and the snap-fit groove 91 can be in the form of... Figure 5 , Figure 6 The style shown may be adopted, or a form common in existing technologies such as dovetail grooves may be used.
[0054] Example 3:
[0055] The difference between this embodiment and Embodiment 1 is that the arrangement of the graphene layer and the barium sulfate layer is different, but all other aspects are the same.
[0056] See Figure 3 , Figures 5-7 A corrosion-resistant and heat-insulating board includes a board body 1, on which a corrosion-resistant and heat-insulating layer is coated. The corrosion-resistant and heat-insulating layer includes a graphene layer 2, a composite microsphere layer 3, and a barium sulfate layer 4 arranged sequentially.
[0057] In this embodiment, from bottom to top, the components are: plate body 1, barium sulfate layer 4, composite microsphere layer 3, and graphene layer 2.
[0058] Among them, the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 can all be applied to the corresponding layers by spraying or brushing, or arranged in a composite manner.
[0059] The two-layer structure of graphene in graphene layer 2 can form a dense network barrier, effectively blocking the penetration of water, oxygen and corrosive particles, delaying substrate corrosion. At the same time, its high conductivity can promote electron transfer. When combined with the metal substrate, it may act as a sacrificial anode or form a passivation layer to inhibit electrochemical corrosion. The high infrared reflectivity of graphene can reflect some thermal radiation and reduce heat absorption.
[0060] In this embodiment, the composite microsphere layer 3 can be an expanded microsphere or a hollow glass microsphere, that is, a composite microsphere layer is composed of multiple expanded microspheres or multiple hollow glass microspheres. The multiple expanded microspheres or multiple hollow glass microspheres can be formed into a layered component by adhesive.
[0061] Microsphere-filled coatings can reduce porosity and extend the diffusion path of corrosive media. Expanded microspheres and hollow glass microspheres can also reduce the water absorption rate of the coating. At the same time, microspheres help to reduce the thermal conductivity of the coating.
[0062] The barium sulfate layer is resistant to acid and alkali corrosion, improving the stability of the coating in harsh environments. High-density particles fill the pores of the coating, enhancing its compactness and reducing the penetration of corrosive media. At the same time, it improves the hardness and wear resistance of the coating, preventing mechanical damage. The high refractive index can reflect some heat radiation, and the irregular particle arrangement scatters heat, reducing heat conduction efficiency. Increasing the coating thickness can indirectly improve heat insulation.
[0063] In one embodiment, an adhesive layer is disposed between the graphene layer 2 and the composite microsphere layer 3, and between the composite microsphere layer 3 and the barium sulfate layer 4, so as to arrange them in a composite manner. Of course, an adhesive layer can also be disposed between the anti-corrosion and heat insulation layer composed of the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 and the surface of the main body of the board.
[0064] In one embodiment, a plurality of internal grooves 11 are stamped on the sheet body 1 to divide the sheet body 1 into several blocks 12, which helps to improve the overall strength of the sheet body 1 and enhance its aesthetics. Figure 5 As shown.
[0065] In one embodiment, the side of the main body 1 of the plate is bent to form a folded edge 13, while the inner groove 11 does not have a corresponding folded edge 13 to reduce the processing difficulty. Several mounting holes are provided on the folded edge 13 and / or on the main body 1 of the plate to facilitate the installation of the plate.
[0066] In one embodiment, the guard strip 9 used for assembling the panels has at least two snap-fit grooves 91 arranged at right angles, so that after the two panel bodies 1 are installed on the guard strip 9, the two panel bodies 1 are arranged perpendicular to each other, serving as two adjacent walls of an outdoor room such as a tool shed. Figure 6 As shown.
[0067] Correspondingly, at least one side of the main body 1 of the plate includes a snap-fit strip 14 for engaging with the snap-fit groove 91 on the guard strip 9. In use, the snap-fit strip 14 is inserted from one end of the snap-fit groove 91 until the entire snap-fit strip 14 is inserted into the snap-fit groove 91. The snap-fit strip 14 and the snap-fit groove 91 can be in the form of... Figure 5 , Figure 6 The style shown may be adopted, or a form common in existing technologies such as dovetail grooves may be used.
[0068] Example 4:
[0069] The difference between this embodiment and embodiment 1 is that the graphene layer and the barium sulfate layer are arranged in different positions, and a fireproof layer is also provided on the outer surface of the anti-corrosion and heat insulation layer; otherwise, they are the same.
[0070] See Figure 1 , Figures 5-7 A corrosion-resistant and heat-insulating board includes a board body 1, on which a corrosion-resistant and heat-insulating layer is coated. The corrosion-resistant and heat-insulating layer includes a graphene layer 2, a composite microsphere layer 3, and a barium sulfate layer 4 arranged sequentially. A fireproof layer 5 is also laminated on the outer surface of the corrosion-resistant and heat-insulating layer. The fireproof layer 5 is made of aerogel material, such as directly laminating the aerogel layer on the outer surface of the corrosion-resistant and heat-insulating layer.
[0071] In this embodiment, from bottom to top, the components are: plate body 1, barium sulfate layer 4, composite microsphere layer 3, and graphene layer 2.
[0072] Among them, the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 can all be applied to the corresponding layers by spraying or brushing, or arranged in a composite manner.
[0073] The two-layer structure of graphene in graphene layer 2 can form a dense network barrier, effectively blocking the penetration of water, oxygen and corrosive particles, delaying substrate corrosion. At the same time, its high conductivity can promote electron transfer. When combined with the metal substrate, it may act as a sacrificial anode or form a passivation layer to inhibit electrochemical corrosion. The high infrared reflectivity of graphene can reflect some thermal radiation and reduce heat absorption.
[0074] In this embodiment, the composite microsphere layer 3 can be an expanded microsphere or a hollow glass microsphere, that is, a composite microsphere layer is composed of multiple expanded microspheres or multiple hollow glass microspheres. The multiple expanded microspheres or multiple hollow glass microspheres can be formed into a layered component by adhesive.
[0075] Microsphere-filled coatings can reduce porosity and extend the diffusion path of corrosive media. Expanded microspheres and hollow glass microspheres can also reduce the water absorption rate of the coating. At the same time, microspheres help to reduce the thermal conductivity of the coating.
[0076] The barium sulfate layer is resistant to acid and alkali corrosion, improving the stability of the coating in harsh environments. High-density particles fill the pores of the coating, enhancing its compactness and reducing the penetration of corrosive media. At the same time, it improves the hardness and wear resistance of the coating, preventing mechanical damage. The high refractive index can reflect some heat radiation, and the irregular particle arrangement scatters heat, reducing heat conduction efficiency. Increasing the coating thickness can indirectly improve heat insulation.
[0077] In one embodiment, an adhesive layer is disposed between the graphene layer 2 and the composite microsphere layer 3, and between the composite microsphere layer 3 and the barium sulfate layer 4, so as to arrange them in a composite manner. Of course, an adhesive layer can also be disposed between the anti-corrosion and heat insulation layer composed of the graphene layer 2, the composite microsphere layer 3 and the barium sulfate layer 4 and the surface of the main body of the board.
[0078] In one embodiment, a plurality of internal grooves 11 are stamped on the sheet body 1 to divide the sheet body 1 into several blocks 12, which helps to improve the overall strength of the sheet body 1 and enhance its aesthetics. Figure 5 As shown.
[0079] In one embodiment, the side of the main body 1 of the plate is bent to form a folded edge 13, while the inner groove 11 does not have a corresponding folded edge 13 to reduce the processing difficulty. Several mounting holes are provided on the folded edge 13 and / or on the main body 1 of the plate to facilitate the installation of the plate.
[0080] In one embodiment, the guard strip 9 used for assembling the panels has at least two snap-fit grooves 91 arranged at right angles, so that after the two panel bodies 1 are installed on the guard strip 9, the two panel bodies 1 are arranged perpendicular to each other, serving as two adjacent walls of an outdoor room such as a tool shed. Figure 6 As shown.
[0081] Correspondingly, at least one side of the main body 1 of the plate includes a snap-fit strip 14 for engaging with the snap-fit groove 91 on the guard strip 9. In use, the snap-fit strip 14 is inserted from one end of the snap-fit groove 91 until the entire snap-fit strip 14 is inserted into the snap-fit groove 91. The snap-fit strip 14 and the snap-fit groove 91 can be in the form of... Figure 5 , Figure 6 The style shown may be adopted, or a form common in existing technologies such as dovetail grooves may be used.
[0082] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A corrosion resistant insulating sheet material comprising a sheet body, characterised in that: The plate body is coated with an anticorrosion and thermal insulation layer, which comprises a graphene layer, a composite microsphere layer and a barium sulfate layer arranged in sequence, and the graphene layer or the barium sulfate layer is arranged on the surface of the plate body.
2. A corrosion resistant insulating sheet material according to claim 1, characterized in that: The composite microsphere layer is an expanded microsphere or a hollow glass microsphere.
3. A corrosion resistant thermal insulation panel according to claim 1 or 2, characterized in that: A fireproof layer is compounded on the outer surface of the anticorrosion and thermal insulation layer.
4. A corrosion protection and thermal insulation panel according to claim 1 or 2, characterized in that: An aerogel layer is compounded on the outer surface of the anticorrosion and thermal insulation layer.
5. A corrosion resistant insulating sheet material according to claim 1, wherein: A glue layer is arranged between the graphene layer and the composite microsphere layer, and between the composite microsphere layer and the barium sulfate layer. A glue layer is arranged between the anticorrosion and thermal insulation layer and the surface of the plate body.
6. A corrosion resistant insulating sheet material according to claim 1, wherein: A plurality of inner grooves are punched on the plate body to divide the plate body into a plurality of blocks through the inner grooves.
7. A corrosion resistant insulating sheet material according to claim 6, wherein: Folded edges are respectively formed on the side edges of the plate body except the positions of the inner grooves.
8. A corrosion resistant insulating sheet material according to claim 7, wherein: A plurality of mounting holes are formed on the folded edges and / or the plate body.
9. The anti-corrosion and thermal insulation board according to claim 1 or 6, characterized in that: At least one side edge of the plate body comprises a clamping strip for cooperating with a clamping groove on a guard strip.
10. A corrosion resistant insulating sheet material according to claim 9, wherein: The guard strip comprises at least two clamping grooves arranged at right angles for cooperating with different plate bodies.
Citation Information
Patent Citations
Anti-corrosion heat-insulation aluminum steel plate
CN212353185U