Adsorption tower for ozone production process
By designing an adsorption tower with detachable support and gas distributor, the problems of low adsorbent utilization and high energy consumption in fixed-bed adsorption towers were solved, achieving continuous operation and cost reduction.
Patent Information
- Application Number
- CN202520542520.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Existing fixed-bed adsorption towers suffer from problems such as low adsorbent utilization, intermittent operation, and high energy consumption in gas or liquid separation and purification processes.
A novel adsorption tower was designed, comprising a detachable support and a gas distributor. Combined with a heat exchange tube structure, it enables continuous operation and reduces adsorbent sloshing by controlling the size of the through holes, thereby improving adsorbent utilization and reducing energy consumption.
This improved the utilization rate of the adsorbent, enabled continuous operation and reduced energy consumption, extended the working life of the adsorbent and reduced costs.
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Figure CN223931029U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of ozone preparation, and particularly relates to an adsorption tower for an ozone production process. BACKGROUND
[0002] Fixed bed adsorption towers are usually used for separation and purification of gas or liquid, such as activated carbon adsorption in water treatment or industrial gas separation, and have problems of low utilization rate of adsorbent, intermittent operation and high energy consumption in use. CONTENT
[0003] In order to overcome the deficiencies of the prior art, the embodiments of the application provide a novel adsorption tower, which can greatly improve the utilization rate of adsorbent, realize continuous operation and reduce energy consumption and the like.
[0004] The embodiments of the application disclose a kind of technical scheme: an adsorption tower for ozone production process, comprising:
[0005] First pipe box, the first pipe box top is equipped with first support part, the first pipe box side is equipped with first filling port;
[0006] Main body, the main body is equipped with a plurality of heat exchange pipes;The side of the main body is equipped with a fixed part;And,
[0007] Second pipe box, the second pipe box bottom is equipped with second support part, the second pipe box side is equipped with second filling port;
[0008] Among them, the number of first filling port, second filling port can be one, two or more.
[0009] Further, the first support part is detachable.
[0010] Further, the first support part and the part of contact with filling material is equipped with a plurality of first through holes.
[0011] Further, the first support part is equipped with openable first cover body, the first cover body is equipped with first gas distributor, and the first gas distributor is equipped with first connecting pipe.
[0012] Further, the top and side of the first gas distributor are provided with a plurality of second through holes.
[0013] Further, the area of the second through hole is greater than or equal to the cross-sectional area of the first connecting pipe.
[0014] Further, the second support part has the same structure as the first support part.
[0015] Further, the embodiment of the present application also discloses that the end of the main body close to the first pipe box is provided with a tube plate, and a first wire mesh is arranged above the tube plate.
[0016] Further, the embodiment of the present application also discloses that the end of the main body close to the first pipe box is provided with a tube plate, and a first wire mesh is arranged above the tube plate.
[0017] Further, the embodiment of the present application also discloses that the second pipe box is close to the end of the main body and is provided with a hole plate, and a second wire mesh is arranged above the hole plate.
[0018] Compared with the prior art, the embodiment of the present application has at least the following technical effects:
[0019] The main body of the adsorption tower is internally provided with a plurality of heat exchange pipes, and the heat exchange pipes are used to realize adsorption heat dissipation and desorption heating, so that the system temperature is maintained stable, and the adsorption efficiency and the desorption completeness are improved.
[0020] The number of heat exchange pipes of the adsorption tower of the present application is adjusted according to the size of various scales, the size of the supporting part is adjusted according to the size of various scales, and the number of loading ports is adjusted, so as to adapt to various scales.
[0021] The first supporting part and the second supporting part of the present application are detachable, and the part in contact with the filling material is provided with a through hole, the size of the through hole can be controlled to avoid the filling material entering the supporting part, and a downward pressure can be exerted on the filling material as much as possible, thereby reducing the shaking or vibration of the adsorbent filled in the main body during work, preventing the adsorbent from pulverizing, prolonging the service life of the adsorbent, and reducing the cost. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 : The structure schematic diagram of the adsorption tower of the present application;
[0023] Figure 2 : Figure 1 : The second supporting part schematic diagram at A in the figure;
[0024] Figure 3 : The arrangement schematic diagram of part of the heat exchange pipes when the present application adapts to small scale;
[0025] Figure 4 : The arrangement schematic diagram of part of the heat exchange pipes when the present application adapts to large scale;
[0026] In the figure: 1. The first pipe box; 11. The first supporting part; 12. The first loading port; 2. The main body; 3. The fixed part; 4. The second pipe box; 41. The second supporting part; 42. The second loading port. DETAILED DESCRIPTION
[0027] The embodiment of the present application will be further described below in combination with the drawings. Embodiment
[0028] As shown in Figure 1 , an adsorption tower for ozone production process comprises:
[0029] A first pipe box 1, the first pipe box 1 is provided with a first support part 11 at the top end, and the first pipe box 1 is provided with a first filling port 12 at the side part;
[0030] A main body 2, the main body 2 is provided with a plurality of heat exchange pipes inside, as shown in Figure 3 , the heat exchange pipes are arranged in an equilateral triangle; the main body 2 is provided with a fixing part 3 at the side part; and
[0031] A second pipe box 4, the second pipe box 4 is provided with a second support part 41 at the bottom end, and the second pipe box 4 is provided with a second filling port 42 at the side part;
[0032] Among them, the number of the first filling port 12 and the second filling port 42 can be one, two or more, and in this embodiment, it is one.
[0033] As shown in Figure 2 , the first support part 11 is detachable, and can be welded with a steel plate or a stainless steel plate. The stainless steel plate can be of 304 / 306 / 306L type.
[0034] The part of the first support part 11 in contact with the filling material is provided with a plurality of first through holes. The filling material here can be inert alumina balls, ceramic balls, etc. The size of the first through hole is smaller than the size of the filling material. For example, if the filling material is a ceramic ball with a size of 6-8, the size of the first through hole can be 3-5.
[0035] The first support part 11 is provided with an openable first cover body, which can be a flange cover. The first cover body is provided with a first gas distributor, and the first gas distributor is provided with a first connecting pipe, which is a gas inlet.
[0036] The structure of the second support part 41 is the same as that of the first support part 11. Figure 2 As shown, the part of the second support part 41 in contact with the filling material is provided with a plurality of through holes. The filling material here can be inert alumina balls, ceramic balls, etc. The size of the through hole is smaller than the size of the filling material. For example, if the filling material is a ceramic ball with a size of 6-8, the size of the first through hole can be 3-5.
[0037] The second support part 41 is provided with an openable second cover body 411, which can be a flange cover. The second cover body 411 is provided with a second gas distributor 412, and the second gas distributor 412 is provided with a second connecting pipe 413, which is a gas outlet.
[0038] The first gas distributor has several second through holes on its top and sides. The area of each second through hole is greater than or equal to the cross-sectional area of the first connecting pipe. The first gas distributor is wrapped with stainless steel wire mesh, which can be 40 mesh, and can be in 1-2 layers. The structure of the second gas distributor is the same as that of the first gas distributor, but the mesh count and number of layers of the stainless steel wire mesh wrapped around it are slightly different. 140 mesh stainless steel wire mesh is tightly bound to the second connecting pipe, while 100 mesh stainless steel wire mesh is bound around it.
[0039] The main body 2 is provided with a tube plate at the end near the first tube box 1, and a first wire mesh is provided above the tube plate. The first wire mesh can be a 100-mesh stainless steel wire mesh with two layers.
[0040] The second pipe box 4 has a perforated plate at its end near the main body, and a second wire mesh is provided above the perforated plate. The second wire mesh can be a 140-mesh stainless steel wire mesh, with two layers.
[0041] In addition, the first pipe box 1 is fixed to the main body 2 and the main body 2 is fixed to the second pipe box 4 by flanges. The main body also has a cooling water inlet, a cooling water outlet and a drain port. The cooling water inlet and the cooling water outlet should be as close to the flange as possible. Example
[0042] The difference from Embodiment 1 lies in the number of support sections, the number of filling ports, and the number of heat exchange tubes. Taking heat exchange tubes as an example, for instance... Figure 4 As shown.
[0043] The embodiments described above are detailed and specific, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the original concept, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the appended claims.
Claims
1. An adsorption tower for ozone production processes, characterized in that, include: The first pipe box has a first support part at the top and a first filling port on the side. The main body, wherein a plurality of heat exchange tubes are provided inside the main body; a fixing part is provided on the side of the main body; and, The second pipe box has a second support at its bottom and a second filling port on its side; wherein the number of the first filling port and the second filling port can be one, two or more.
2. The adsorption tower as described in claim 1, characterized in that, The first support is detachable.
3. The adsorption tower as described in claim 1, characterized in that, The part of the first support that contacts the filling material has several first through holes.
4. The adsorption tower as described in claim 1, characterized in that, The first support portion is provided with an openable first cover, the first cover is provided with a first gas distributor, and the first gas distributor is provided with a first connecting pipe.
5. The adsorption tower as described in claim 4, characterized in that, The first gas distributor has several second through holes on its top and sides.
6. The adsorption tower as described in claim 5, characterized in that, The area of the second through hole is greater than or equal to the cross-sectional area of the first pipe.
7. The adsorption tower according to any one of claims 1-6, characterized in that, The structure of the second support part is the same as that of the first support part.
8. The adsorption tower as described in claim 1, characterized in that, The main body has a tube plate at the end near the first tube box, and a first wire mesh is provided above the tube plate.
9. The adsorption tower as described in claim 1, characterized in that, The second pipe box has a perforated plate at its end near the main body, and a second wire mesh is provided above the perforated plate.
10. The adsorption tower according to claim 1, characterized in that, The heat exchange tubes are arranged in an equilateral triangle.