Drying device for mica paper processing

By using independently controlled temperature and a height-adjustable drying lamp assembly and heat-concentrating hood, the problem of uneven drying of mica paper was solved, achieving higher uniformity and speed while saving thermal energy.

CN223936900UActive Publication Date: 2026-02-24PINGJIANG VPI MICA INSULATING MATERIALS CO LTD
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Patent Information

Application Number
CN202520375921.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-02-24
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

Existing mica paper drying equipment exhibits uneven drying during movement, resulting in reduced uniformity of the mica paper.

Method used

Employing an independently controlled drying lamp assembly and a height-adjustable heat-gathering hood design, the mica paper surface is heated sequentially at different temperatures in a horizontal manner, and the height of the heat-gathering hood is adjusted to concentrate heat, ensuring uniform drying of the mica paper.

Benefits of technology

It improves the drying uniformity of mica paper, making the moisture deviation in the middle and both sides less than 5%, speeding up the drying process and saving heat energy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of mica paper processing, and discloses a drying device for mica paper processing, which comprises a rack assembly for supporting and guiding mica paper to move, a drying cylinder assembly arranged in the middle of the rack assembly and used for rotatably drying the mica paper, and an auxiliary heating assembly arranged above the drying cylinder assembly and used for assisting in heating and drying the mica paper. The drying cylinder assembly comprises a steam drying cylinder barrel, one end of the steam drying cylinder barrel is provided with a driving mechanism for providing rotating power, and one end of the steam drying cylinder barrel far away from the driving mechanism is provided with a pipeline mechanism for inputting steam and discharging waste water; the auxiliary heating assembly comprises a heat gathering cover, 20 sets of drying lamps are evenly distributed on the inner top face of the heat gathering cover, and the heating temperature is independently controlled. According to the drying device for mica paper processing, each group of drying lamps are independently controlled to sequentially heat the surface of mica paper at different temperatures in the transverse direction to assist in drying, so that the drying uniformity is improved, and the moisture deviation between the middle and the two sides of the mica paper is smaller than 5%.
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Description

Technical Field

[0001] This utility model belongs to the field of mica paper processing, and in particular relates to a drying device for mica paper processing. Background Technology

[0002] The production process of mica paper mainly includes pulp preparation in the storage tank, papermaking and forming in the wire section, dewatering in the press section, drying in the drying section, and winding into tubes. Drying in the drying section refers to the process where the mica paper, after being dewatered by the press, enters the drying section and is dried to remove residual moisture, making it a suitable insulating material for electrical appliances. This step is crucial in ensuring the final performance of the mica paper; each step is essential and together they ensure the quality and performance of the final product.

[0003] Comparing with Chinese Patent CN205100028U, a rapid and uniform drying device for mica paper processing is disclosed, including a frame and a drying drum and a drying hood mounted on it. Suspension rods are installed on both sides of the front end of the frame; the drying drum is installed between the suspension rods; a telescopic hydraulic cylinder is installed at the front end of the frame; a semi-circular drying hood is installed at the front end of the telescopic hydraulic cylinder; the drying drum is located inside the drying hood; a hot air blower is connected to the upper end of the outer wall of the drying hood; an exhaust pipe is connected to the tail end of the hot air blower; a steam suction trough is installed at the top of the drying hood; the steam suction trough is connected to the exhaust blower through a steam telescopic pipe; the exhaust blower is located at the upper end of the frame; a measuring rod is also installed between the suspension rods and between the drying hood and the drying drum; a temperature / humidity sensor is installed on the measuring rod; a control panel is installed on the frame. This device can intelligently adjust the drying intensity of the mica paper, ensuring the mica paper is at the optimal drying level, with fast and uniform drying speed, convenient use, and flexible adjustment, greatly improving production efficiency.

[0004] However, the aforementioned patents suffer from inconsistent drying of mica paper during its movement, and the drying hoods do not use a uniform temperature to dry the mica paper, which reduces the uniformity of the drying process. Therefore, a new type of equipment needs to be designed. Utility Model Content

[0005] The purpose of this invention is to provide a drying device for mica paper processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A drying device for mica paper processing includes a frame assembly for supporting and guiding the movement of mica paper, and a drying cylinder assembly for rotating and drying the mica paper, disposed in the middle of the frame assembly. An auxiliary heating assembly for assisting in heating and drying the mica paper is disposed above the drying cylinder assembly. The drying cylinder assembly includes a steam drying cylinder tube, one end of which is provided with a drive mechanism for providing rotational power, and the other end of which is away from the drive mechanism is provided with a pipeline mechanism for inputting steam and discharging wastewater. The auxiliary heating assembly includes a heat-concentrating hood, the top surface of which is evenly distributed with 20 drying lamps, each with an independently controllable heating temperature. Four height adjustment mechanisms are evenly distributed at the four corners of the heat-concentrating hood.

[0008] Furthermore: the frame assembly includes a frame body, two bearing seats are symmetrically installed at both ends of the frame body, two blanket rollers are symmetrically arranged on both sides of the bearing seats, and a motor seat is provided on the outer side of one end of the frame body.

[0009] Furthermore: the blanket roller is provided with limiting edges at both ends, and the blanket roller is connected to the frame body bearing.

[0010] Furthermore: the drive mechanism includes a driven gear installed at the end of the steam drying cylinder, a drive gear meshing on one side of the driven gear, and an electric motor disposed on the outside of the drive gear; the pipeline mechanism includes a steam main pipe, a waste discharge pipe disposed in the middle of the steam main pipe, and an air inlet pipe connected to the end of the steam main pipe.

[0011] Furthermore: the driven gear and the steam drying cylinder are bolted together, and the steam main pipe and the steam drying cylinder are connected by a sealed bearing.

[0012] Furthermore: the adjustment mechanism includes connecting seats at the four corners of the heat-concentrating cover, a support rod on the side of the connecting seat, a plurality of limiting holes evenly distributed on the support rod, and a fixing bolt installed between the connecting seat and the support rod.

[0013] Furthermore, a fixing seat is provided at the bottom end of the support rod, and the fixing seat and the support rod are welded together.

[0014] Compared with existing technologies, the beneficial effects are:

[0015] 1. By independently controlling each group of drying lamps to heat the surface of mica paper at different temperatures in the horizontal direction to assist in drying, the uniformity of drying is improved, and the moisture deviation in the middle and both sides of the mica paper is less than 5%.

[0016] 2. By adjusting the height of the heat-gathering hood by raising and lowering it, heat can be further concentrated, heat loss can be reduced, and energy can be saved.

[0017] 3. The setting of auxiliary heating to dry mica paper accelerates the drying speed of mica paper. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a drying device for mica paper processing according to the present invention;

[0019] Figure 2 This is a schematic diagram of the frame assembly of a drying device for mica paper processing according to the present invention;

[0020] Figure 3 This is a schematic diagram of the drying cylinder assembly of a mica paper processing drying device according to the present invention;

[0021] Figure 4 This is a front perspective view of the drying cylinder assembly of a mica paper processing drying device according to the present invention;

[0022] Figure 5 This is a bottom-view axonometric drawing of the auxiliary heating component of a drying device for mica paper processing according to the present invention;

[0023] Figure 6 This is a right-side sectional view of the auxiliary heating component of a drying device for mica paper processing according to the present invention.

[0024] In the attached drawings, the following are the reference numerals: 101, frame body; 102, bearing housing; 103, blanket roller; 104, limiting edge; 105, motor base; 201, steam drying cylinder; 202, driven gear; 203, driving gear; 204, electric motor; 205, main steam pipe; 206, air inlet pipe; 207, waste discharge pipe; 301, heat-concentrating hood; 302, drying lamp; 303, connecting seat; 304, support rod; 305, fixed seat; 306, limiting hole; 307, fixing bolt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-6 A drying apparatus for mica paper processing includes a frame assembly for supporting and guiding the movement of mica paper, and a drying cylinder assembly for rotating and drying mica paper disposed in the middle of the frame assembly. An auxiliary heating assembly for assisting in heating and drying mica paper is disposed above the drying cylinder assembly.

[0027] In this embodiment: the frame assembly includes a frame body 101, two bearing seats 102 are symmetrically installed at both ends of the frame body 101, two felt rollers 103 are symmetrically arranged on both sides of the bearing seats 102, and a motor seat 105 is provided on the outer side of one end of the frame body 101; the felt rollers 103 are provided with limiting edges 104 at both ends, and the felt rollers 103 and the frame body 101 are connected by bearings; the frame body 101 supports the rotation of the steam drying cylinder 201 through the bearing seats 102, the two felt rollers 103 respectively guide the mica paper to adhere to the surface of the steam drying cylinder 201 and to leave the steam drying cylinder 201, the limiting edges 104 prevent the mica paper from deviating, and the motor seat 105 is fixedly connected to the motor 204;

[0028] In this embodiment: the drying cylinder assembly includes a steam drying cylinder 201, one end of which is provided with a drive mechanism for providing rotational power, and the end of the steam drying cylinder 201 away from the drive mechanism is provided with a pipeline mechanism for inputting steam and discharging wastewater; the drive mechanism includes a driven gear 202 installed at the end of the steam drying cylinder 201, a driving gear 203 meshing on one side of the driven gear 202, and an electric motor 204 disposed outside the driving gear 203; the pipeline mechanism includes a steam main pipe 205, with a waste discharge pipe 207 disposed in the middle of the steam main pipe 205, and the steam main pipe 205... 05 is connected to an air inlet pipe 206; the driven gear 202 and the steam drying cylinder 201 are bolted together, and the steam main pipe 205 and the steam drying cylinder 201 are connected to a sealed bearing; the motor 204 drives the drive gear 203 to mesh with the driven gear 202, which drives the steam drying cylinder 201 to rotate under the support of the bearing seat 102. At the same time, hot air enters the rotating steam drying cylinder 201 from the air inlet pipe 206 through the steam main pipe 205, and the moving mica paper is dried by the steam drying cylinder 201. The condensed wastewater is discharged from the waste discharge pipe 207 under pressure.

[0029] In this embodiment: the auxiliary heating component includes a heat-concentrating cover 301, with 20 sets of drying lamps 302 evenly distributed on the inner top surface of the heat-concentrating cover 301, each with independently controlled heating temperature; four height adjustment mechanisms are evenly distributed at the four corners of the heat-concentrating cover 301; the adjustment mechanism includes connecting seats 303 at the four corners of the heat-concentrating cover 301, support rods 304 on the sides of the connecting seats 303, a plurality of limiting holes 306 evenly distributed on the support rods 304, and fixing bolts 307 installed between the connecting seats 303 and the support rods 304; a fixing seat 305 is provided at the bottom end of the support rods 304, and the fixing seat 305 and... The support rods 304 are welded together; the support rods 304 are fixed to the frame body 101 through the fixing seat 305. The heat-gathering cover 301 is raised and lowered, and fixed to the connecting seat 303 by the fixing bolts 307 passing through the limiting hole 306 on the support rod 304. Adjusting the height of the heat-gathering cover 301 allows the heat-gathering cover 301 to further concentrate heat, reduce heat loss, and save heat energy. At the same time, the 20 sets of drying lamps 302 inside the heat-gathering cover 301 heat the surface of the mica paper at different temperatures in the transverse direction to assist in drying, which improves the uniformity of drying and makes the moisture deviation in the middle and both sides of the mica paper less than 5%.

[0030] Working principle: Mica paper is guided by a felt roller 103 on one side and adheres to the surface of the steam drying cylinder 201. The motor base 105 supports the motor 204, which drives the drive gear 203 to mesh with the driven gear 202, causing the steam drying cylinder 201 to rotate under the support of the bearing seat 102. At the same time, hot air enters the rotating steam drying cylinder 201 from the air inlet pipe 206 through the steam main pipe 205, and the steam drying cylinder 201 heats the moving mica paper to dry it. Meanwhile, the 20 drying lamps 302 in the heat-collecting hood 301 are sequentially applied at different temperatures along the horizontal direction. Heating the surface of the mica paper assists in drying, improving the uniformity of drying and ensuring that the moisture deviation in the middle and both sides of the mica paper is less than 5%. Then, the mica paper is guided away from the steam drying cylinder 201 by the blanket roller 103 on the other side. The condensed wastewater is discharged from the waste discharge pipe 207 under pressure. In addition, the heat-gathering hood 301 is raised and lowered and fixed to the connecting seat 303 by the fixing bolt 307 passing through the limiting hole 306 on the support rod 304. Adjusting the height of the heat-gathering hood 301 allows it to further concentrate heat, reduce heat loss, and save thermal energy.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A drying apparatus for mica paper processing, comprising a frame assembly for supporting and guiding the movement of mica paper, characterized in that: It also includes a drying cylinder assembly for rotating and drying mica paper, which is located in the middle of the frame assembly, and an auxiliary heating assembly for assisting in heating and drying the mica paper is located above the drying cylinder assembly. The drying cylinder assembly includes a steam drying cylinder (201), one end of which is provided with a drive mechanism for providing rotational power, and the other end of which is away from the drive mechanism is provided with a pipeline mechanism for inputting steam and discharging wastewater. The auxiliary heating component includes a heat-concentrating cover (301), on which 20 sets of drying lamps (302) are evenly distributed on the inner top surface. The heating temperature of each lamp is independently controlled. Four adjustment mechanisms for adjusting the height are evenly distributed at the four corners of the heat-concentrating cover (301).

2. The drying apparatus for mica paper processing according to claim 1, characterized in that: The frame assembly includes a frame body (101), two bearing seats (102) are symmetrically installed at both ends of the frame body (101), two blanket rollers (103) are symmetrically arranged on both sides of the bearing seats (102), and a motor seat (105) is provided on the outer side of one end of the frame body (101).

3. The drying apparatus for mica paper processing according to claim 2, characterized in that: The blanket roller (103) is provided with limiting edges (104) at both ends, and the blanket roller (103) is connected to the frame body (101) by bearings.

4. The drying apparatus for mica paper processing according to claim 1, characterized in that: The drive mechanism includes a driven gear (202) installed at the end of the steam drying cylinder (201), a drive gear (203) meshing on one side of the driven gear (202), and an electric motor (204) arranged on the outside of the drive gear (203); the pipeline mechanism includes a steam main pipe (205), a waste discharge pipe (207) arranged in the middle of the steam main pipe (205), and an air inlet pipe (206) connected to the end of the steam main pipe (205).

5. A drying apparatus for mica paper processing according to claim 4, characterized in that: The passive gear (202) and the steam drying cylinder (201) are bolted together, and the steam main pipe (205) and the steam drying cylinder (201) are connected by a sealed bearing.

6. The drying apparatus for mica paper processing according to claim 1, characterized in that: The adjustment mechanism includes connecting seats (303) arranged at the four corners of the heat-concentrating cover (301), a support rod (304) arranged on the side of the connecting seat (303), a plurality of limiting holes (306) evenly distributed on the support rod (304), and a fixing bolt (307) installed between the connecting seat (303) and the support rod (304).

7. A drying apparatus for mica paper processing according to claim 6, characterized in that: The bottom end of the support rod (304) is provided with a fixing seat (305), and the fixing seat (305) and the support rod (304) are welded together.

Citation Information

Patent Citations

  • Mica paper processing is with quick even drying device

    CN205100028U