New energy battery shell welding tool suitable for small-batch production

By designing adjustable welding fixtures, the problem of resource waste in small-batch production of new energy battery casings is solved, achieving flexible clamping and positioning and cost reduction, and is suitable for processing parts of various sizes.

CN223947170UActive Publication Date: 2026-02-27LINGYUN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520410398.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-27
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

In existing technologies, the special tooling for mass production of new energy battery casings is complex and costly, making it unsuitable for small-batch production and new product development, resulting in resource waste.

Method used

An adjustable welding fixture including a clamp, a side push clamp, a vertical clamp, and a positioning block was designed. Based on a three-dimensional coordinate system, it uses the X, Y, and Z axes as references and is equipped with an external equipment mounting base. The clamp and clamp are adjustable in position and are suitable for machining parts of different sizes.

Benefits of technology

It enables flexible adjustment of clamping and positioning in small-batch production, reduces waste of special tooling, lowers production and usage costs, and is suitable for trial production of new product samples of different models.

✦ Generated by Eureka AI based on patent content.

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Abstract

A new energy battery case welding tool suitable for small-batch production comprises a clamp, a side pushing clamp, a vertical clamp, a base plate and a positioning block, long holes are formed in the base plate, and the clamp, the side pushing clamp, the vertical clamp and the positioning block are all installed on the base plate through the long holes by using fasteners. The clamp can be adjusted and used according to size data of small-batch products, when new products of different models and sizes are developed, the clamp can be used for sample trial-manufacture, clamping and positioning data can be flexibly adjusted when parts are welded, and special tool design and manufacturing which waste financial resources and material resources do not need to be carried out.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile parts manufacturing, especially a new energy battery shell welding tool suitable for small batch production. BACKGROUND

[0002] The new energy battery shell and the battery shell parts of mass production are produced on special tooling, the special tooling structure is complex, the design and manufacturing cycle is long, the cost is high, and the tooling is scrapped after the product is updated, causing resource waste, when small batch battery shell and battery shell part manufacturing and battery shell new product research and development are needed, the special tooling is not suitable, therefore, the industry needs a new energy battery shell welding tool suitable for small batch production. SUMMARY

[0003] The utility model discloses a new energy battery shell welding tool suitable for small batch production can reduce the production and use cost of tooling, can be adjusted flexibly, and is suitable for different part sizes.

[0004] To achieve the above object, the utility model adopts the following technical scheme:

[0005] A new energy battery shell welding tool suitable for small batch production, including clamp, side push forceps, vertical clamping forceps, base plate, positioning block, the clamp, side push forceps, vertical clamping forceps, positioning block are all adjustable position and install on the base plate, with three-dimensional coordinate X axle, Y axle and Z axle as the reference, the side of the base plate in X axle positive direction is equipped with three or more side push forceps and two or more vertical clamping forceps, the side of the base plate in X axle negative direction is equipped with two or more vertical clamping forceps, the side of the base plate in Y axle positive direction is equipped with two or more side push forceps and six or more clamps, the side of the base plate in Y axle negative direction is equipped with five or more clamps.

[0006] The new energy battery shell welding tool suitable for small batch production has an external device mounting seat on the base plate, and the base plate is connected and fixed with external equipment through the external device mounting seat.

[0007] The new energy battery shell welding tool suitable for small batch production has a clamp handle, a clamp base, a clamping block, a clamp arm, and a clamp connecting rod mechanism, the clamping block is detachably installed on the clamp arm by fasteners, the clamp base is positionally adjustable and installed on the base plate by fasteners, and the outer shape of the clamping block corresponds to the shape of the clamping part of the processed part.

[0008] The side pushing clamp comprises a side pushing clamp handle, a side pushing clamp base, a pushing rod, a pushing rod sleeve and a side pushing clamp connecting rod mechanism, the side pushing clamp base is installed on the base plate in an adjustable position by using fasteners, and the pushing rod is installed in the inner cavity of the pushing rod sleeve in an adjustable position by using threads.

[0009] The new energy battery shell welding tool suitable for small batch production has a pressure head arranged on the vertical clamp, and the pressure head is adjustable in the up-down position.

[0010] The new energy battery shell welding tool suitable for small batch production has the following advantages:

[0011] In the utility model, long holes are formed in the base plate, the clamp, the side pushing clamp, the vertical clamp and the positioning block are installed on the base plate through the long holes by using fasteners, can be adjusted and used according to the size data of small batch products, when developing new products of different models and sizes, sample trial production can be carried out by using the utility model, the utility model can flexibly adjust clamping and positioning data when welding parts, and special tool design and manufacturing are not necessary. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a three-dimensional schematic view of the utility model;

[0013] Figure 2 It is a three-dimensional schematic view of the clamp;

[0014] Figure 3 It is a three-dimensional schematic view of the side pushing clamp;

[0015] In the drawing, various reference numerals represent the following: 1, clamp, 2, side pushing clamp, 3, vertical clamp, 4, external device mounting seat, 5, base plate, 6, positioning block, 1-1, clamp handle, 1-2, clamp base, 1-3, clamping block, 1-4, clamping arm, 1-5, clamp connecting rod mechanism, 2-1, side pushing clamp handle, 2-2, side pushing clamp base, 2-3, pushing rod, 2-4, pushing rod sleeve, 2-5, side pushing clamp connecting rod mechanism, 3-1, pressure head. DETAILED DESCRIPTION

[0016] The utility model will be further described in connection with the drawings and examples.

[0017] The new energy battery shell welding tool suitable for small batch production of the utility model is described for convenience, Figure 1 The coordinate direction is shown in the drawing, wherein the direction of the arrow is defined as the positive direction of the coordinate, and vice versa. For example, Figure 1As shown, the clamp 1, the side push pliers 2, the vertical clamping pliers 3 and the positioning block 6 are fixedly installed on the base plate 5 by fastening bolts, the base plate 5 is provided with the vertical clamping pliers 3 on both sides in the positive and negative directions of the X axis, which is used for Z-directional pressing of the parts at this position, the side push pliers 2 are further arranged on the positive side of the X axis, which is used for pushing and fixing the parts along the X axis direction, the base plate 5 is provided with the clamp 1 on both sides in the positive and negative directions of the Y axis, which is used for clamping and fixing the parts, and the side push pliers 2 are further arranged on one side of the base plate 5 in the positive direction of the Y axis, which is used for lateral extrusion adjustment of the parts along the Y axis direction.

[0018] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

[0019] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

[0020] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

[0019] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

[0020] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

[0019] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

[0020] The utility model discloses a new energy battery shell welding tool suitable for small batch production, and the clamp 1 includes a clamp handle 1-1, a clamp base 1-2, a clamping block 1-3, a clamping arm 1-4 and a clamp connecting rod mechanism 1-5.

Claims

1. A new energy battery shell welding tool suitable for small batch production, characterized in that: The utility model relates to a three-dimensional coordinate positioning device, including clamp (1), side push pliers (2), vertical clamping pliers (3), base plate (5), locating block (6), clamp (1), side push pliers (2), vertical clamping pliers (3), locating block (6) are all adjustable installation in base plate (5) on the position, with three-dimensional coordinate's X axis, Y axis and Z axis as the reference, the side of base plate (5) in X axis positive direction is equipped with three or more than three side push pliers (2) and two or more than two vertical clamping pliers (3), the side of base plate (5) in X axis negative direction is equipped with two or more than two vertical clamping pliers (3), the side of base plate (5) in Y axis positive direction is equipped with two or more than two side push pliers (2) and six or more than six clamps (1), the side of base plate (5) in Y axis negative direction is equipped with five or more than five clamps (1).

2. The new energy battery shell welding tooling suitable for small batch production according to claim 1, characterized in that: External device mounting seat (4) is arranged on base plate (5), and base plate (5) is connected and fixed with external equipment through external device mounting seat (4).

3. The new energy battery shell welding tooling suitable for small batch production according to claim 1, characterized in that: The utility model relates to a three-dimensional coordinate positioning device, including clamp (1), side push pliers (2), vertical clamping pliers (3), base plate (5), locating block (6), clamp (1), side push pliers (2), vertical clamping pliers (3), locating block (6) are all adjustable installation in base plate (5) on the position, with three-dimensional coordinate's X axis, Y axis and Z axis as the reference, the side of base plate (5) in X axis positive direction is equipped with three or more than three side push pliers (2) and two or more than two vertical clamping pliers (3), the side of base plate (5) in X axis negative direction is equipped with two or more than two vertical clamping pliers (3), the side of base plate (5) in Y axis positive direction is equipped with two or more than two side push pliers (2) and six or more than six clamps (1), the side of base plate (5) in Y axis negative direction is equipped with five or more than five clamps (1).

4. The new energy battery shell welding tooling suitable for small batch production according to claim 1, characterized in that: External device mounting seat (4) is arranged on base plate (5), and base plate (5) is connected and fixed with external equipment through external device mounting seat (4).

5. The new energy battery shell welding tooling suitable for small batch production according to claim 1, characterized in that: The utility model relates to a three-dimensional coordinate positioning device, including clamp (1), side push pliers (2), vertical clamping pliers (3), base plate (5), locating block (6), clamp (1), side push pliers (2), vertical clamping pliers (3), locating block (6) are all adjustable installation in base plate (5) on the position, with three-dimensional coordinate's X axis, Y axis and Z axis as the reference, the side of base plate (5) in X axis positive direction is equipped with three or more than three side push pliers (2) and two or more than two vertical clamping pliers (3), the side of base plate (5) in X axis negative direction is equipped with two or more than two vertical clamping pliers (3), the side of base plate (5) in Y axis positive direction is equipped with two or more than two side push pliers (2) and six or more than six clamps (1), the side of base plate (5) in Y axis negative direction is equipped with five or more than five clamps (1). Push rod (2-3) is adjustable installation in the inner chamber of push rod sleeve (2-4) through the screw.