Air conditioner panel component surface smoothness treatment equipment
By designing an automated air conditioner panel polishing machine, which utilizes the deformation of the polishing bag to fit the panel surface, the problem of manual polishing of panels with special shapes has been solved, achieving efficient and low-scrap-rate smoothness processing.
Patent Information
- Application Number
- CN202520573099.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-29
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-29
AI Technical Summary
In the existing technology, air conditioner panels with special shapes need to be manually polished to make them smooth, which is difficult to operate, labor-intensive, has a high scrap rate, and takes a long time to process.
A device comprising a power unit, a rotating rod, a sleeve, a connector, and a grinding bag has been designed. It is connected to an air supply pipe via a pneumatic rotary joint and automatically grinds the panel surface by utilizing the deformation of the grinding bag. It also features an adjustable abrasive coating to adapt to the needs of different components.
The automated panel smoothing process reduces operational difficulty and workload, decreases scrap rate, and improves processing efficiency.
Smart Images

Figure CN223947604U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air conditioning processing technical field especially relates to a kind of air conditioner panel component surface smoothness processing equipment. BACKGROUND
[0002] The types and use approaches of air conditioner panels are various, including shell frame for structural support, cover plate covering main structure and air deflector adjusting air direction, etc., because of different functions, shapes and structures are different.
[0003] In the production process of various panels, to ensure normal assembly and use subsequently, various panels need to be treated for smoothness to remove surface burrs and processing marks, but the existing processing mode is mostly by mechanical equipment, but part of the panel with special shape still needs manual processing, such as concave or with special texture, manual processing mostly uses high-mesh polishing device manually, and polishing position is constantly adjusted during polishing to ensure the uniformity of panel smoothness, but this polishing method has high working intensity for operator, needs to hold polishing equipment for a long time, and needs certain operation experience, which is difficult for operator, and high working intensity leads to high scrap rate during processing. SUMMARY
[0004] To make up for the deficiencies of prior art, the purpose of the utility model is to solve the problems existing in prior art: for part of the panel with special shape, operator needs to polish manually, which is difficult for operator and has high working intensity, and has certain scrap rate, and greatly prolongs processing time.
[0005] To solve the problems of prior art, the technical scheme of the utility model is as follows: including power equipment and rotating rod arranged at the output end of power equipment, rotating rod outside is sleeved with sleeve connected with power equipment, rotating rod bottom is provided with connector, connector bottom is provided with polishing capsule, sleeve outside is wound with gas conveying pipe connected with gas conveying equipment, polishing capsule inner wall is provided with exhaust pipe and several reinforcing ribs arranged in radial, exhaust pipe bottom is provided with hole and gas nozzle at top.
[0006] Further, the connector is pneumatic rotary joint, and the connector connects the gas conveying pipe and the polishing capsule, so that the polishing capsule can not rotate with the gas conveying pipe during rotation, avoiding tearing of the gas conveying pipe due to winding transition.
[0007] Further, the polishing capsule is downward bowl-shaped structure with hollow inside, and the bottom is provided with recessed part.
[0008] Further, the polishing bag is divided into upper and lower two parts, wherein the upper half is made of hard rubber material, the reinforcing rib and the exhaust pipe are arranged in the upper half of the polishing bag, the lower half is made of flexible rubber material and is recessed to one side of the upper half, the hollow part of the polishing bag can be inflated through the gas conveying pipe to make the polishing bag deform, and the polishing bag of the upper half has a strength greater than that of the lower half and is internally provided with a reinforcing rib, so that the polishing bag of the lower half can quickly bulge outward.
[0009] Further, the lower half of the polishing bag is combined with the upper half to form a drum-shaped structure after bulging, so as to increase the thickness of the polishing bag as a whole and approach the component to be processed.
[0010] Further, the exhaust pipe is in the form of a ring-shaped pipe, and the top side of the exhaust pipe extends to the outside of the polishing bag.
[0011] Further, the holes in the bottom of the exhaust pipe are a plurality of holes, and the plurality of holes are uniformly distributed on the surface of the exhaust pipe and are communicated with the inside of the exhaust pipe and the polishing bag.
[0012] Further, the gas nozzle is a pressure regulating exhaust valve, the output direction of which is outward along the inside of the exhaust pipe, the number of the gas nozzles is half of the number of the holes, the gas nozzles are indirectly arranged corresponding to the holes, and the gas nozzles are arranged on the surface of the part of the exhaust pipe extending to the outside of the polishing bag, so as to be communicated with the exhaust pipe and the outside, the gas nozzles are automatically closed when a certain pressure is applied, so as to avoid the air in the polishing bag from entering the exhaust pipe through the holes and being discharged through the gas nozzles.
[0013] Further, the outer surface of the lower half of the polishing bag is provided with an abrasive coating, the component can be directly processed through the abrasive coating, and the coating can be changed to adapt to the processing requirements of different components when different types of components are processed.
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] The utility model provides gas through external gas conveying equipment, and the gas is conveyed to the inside of the polishing bag through the connector, the gas nozzle is naturally closed when the pressure in the inside of the polishing bag is increased, the polishing bag is in a closed state after the gas nozzle is closed, the lower half of the polishing bag is gradually inflated to contact the component due to the gradually increased pressure, and the inflated polishing bag can better deform to adhere to the surface of the component, the concave part and the grain position on the surface of the component can be polished, the operator does not need to operate manually, the whole process is simple and fast, and the inflation range of the polishing bag and the abrasive coating on the surface can be selected according to the actual situation during the polishing process to adapt to the processing of different components. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a whole structure schematic view of the utility model.
[0017] Figure 2 It is the polishing bag structure schematic view of the utility model.
[0018] Figure 3 It is the polishing bag cross section schematic view of the utility model.
[0019] Figure 4 It is the polishing bag bulging state cross section schematic view of the utility model.
[0020] Fig. 1, power equipment;2, rotating rod;3, sleeve;4, connector;5, polishing bag;6, gas pipe;7, reinforcing rib;8, exhaust pipe;9, hole;10, gas nozzle. DETAILED DESCRIPTION
[0021] The technical scheme in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0022] As Figures 1-4 shown, a kind of air conditioner panel component surface smoothness processing equipment, including power equipment 1 and the rotating rod 2 of power equipment 1 output end being arranged, rotating rod 2 outside is equipped with the sleeve 3 being connected with power equipment 1, rotating rod 2 bottom is provided with connector 4, connector 4 bottom is provided with polishing bag 5, sleeve 3 outside is wound with the gas pipe 6 being connected with gas supply equipment, connector 4 is pneumatic rotary joint, and connector 4 intercommunication gas pipe 6 with polishing bag 5, can ensure that polishing bag 5 does not drive gas pipe 6 to follow rotation in the process of rotation by connector 4, avoid that gas pipe 6 because of winding transition occurs tear etc.;
[0023] polishing bag 5 is the downward bowl-shaped structure of inside hollow, bottom is provided with recessed portion, the lower half of polishing bag 5 outer surface is provided with abrasive coating, can be directly processed to component by abrasive coating, and in processing different kinds of components is can be changed coating to adapt to the processing requirement of different components polishing bag 5 inner wall is provided with exhaust pipe 8 and the reinforcing rib 7 of several radial arrangements, polishing bag 5 is divided into two parts, wherein the upper half is made of hard rubber material, reinforcing rib 7 and exhaust pipe 8 are all arranged in the upper half of polishing bag 5, the lower half is made of flexible rubber material, and recessed to one side of upper half, can be inflated to the hollow portion of polishing bag 5 by gas pipe 6 to make polishing bag 5 deformation, and the material strength of the upper half of polishing bag 5 is greater than the lower half and is provided with reinforcing rib 7 in the inside, so the lower half of polishing bag 5 can quickly bulge outwards, the lower half of polishing bag 5 is raised and combined with the upper half as drum-shaped structure, increase the thickness of polishing bag 5 as a whole, to approach the component to be processed;
[0024] The bottom of the exhaust pipe 8 is provided with holes 9, and the top is provided with air nozzles 10. The exhaust pipe 8 is a ring-shaped tubular structure, and the top of the exhaust pipe 8 extends to the outside of the polishing bag 5. The bottom of the exhaust pipe 8 has several holes 9, which are evenly distributed on the surface of the exhaust pipe 8 and are connected to the inside of the exhaust pipe 8 and the polishing bag 5. The air nozzle 10 is a pressure regulating exhaust valve, and its output direction is outward along the inside of the exhaust pipe 8. The number of air nozzles 10 is half of the number of holes 9, and they are indirectly arranged corresponding to the holes 9. The air nozzles 10 are arranged on the surface of the part of the exhaust pipe 8 that extends to the outside of the polishing bag 5, connecting the exhaust pipe 8 to the outside. The air nozzle 10 is automatically closed when it receives a certain pressure, preventing the air in the polishing bag 5 from entering the exhaust pipe 8 through the holes 9 and then being discharged through the air nozzle 10.
[0025] Working principle: First, place the desired position of the part to be processed under the polishing bag 5 during use, then connect the pneumatic power equipment 1 and the gas conveying equipment. At this time, the rotating rod 2 starts to drive the polishing bag 5 to rotate through the connector 4, and the gas conveying equipment delivers gas into the gas conveying pipe 6 and injects it into the polishing bag 5 through the connector 4. Because the number of air nozzles 10 is limited, the amount of gas injected is greater than the amount of gas discharged through the air nozzles 10, causing the pressure inside the polishing bag 5 to rise. When the pressure rises to the working range of the air nozzle 10, the air nozzle 10 closes, and the gas in the polishing bag 5 rapidly rises. In this process, the lower half of the polishing bag 5 is pushed out to be close to and in contact with the part. At this time, the rotating polishing bag 5 can polish the part, and the polishing bag 5 can easily deform and closely fit the concave and textured surface of the part, ensuring that the cleaning effect meets the requirements.
[0026] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An air conditioner panel component surface smoothness processing device, comprising a power device (1) and a rotating rod (2) arranged at the output end of the power device (1), characterized in that: The rotating rod (2) is sleeved with a sleeve (3) connected with the power equipment (1), the bottom of the rotating rod (2) is provided with a connector (4), the bottom of the connector (4) is provided with a polishing bag (5), the outer side of the sleeve (3) is wound with a gas conveying pipe (6) connected with the gas conveying equipment, the inner wall of the polishing bag (5) is provided with an exhaust pipe (8) and a plurality of reinforcing ribs (7) arranged in a radial manner, the bottom of the exhaust pipe (8) is provided with a hole (9) and the top is provided with an air nozzle (10).
2. The air conditioner panel component surface smoothness treatment apparatus according to claim 1, characterized by: The connector (4) is a pneumatic rotary joint, and the connector (4) is connected with the gas conveying pipe (6) and the polishing bag (5).
3. The air conditioner panel component surface smoothness treatment apparatus according to claim 1, characterized by: The polishing bag (5) is a downward bowl-shaped structure with a hollow inside, and the bottom is provided with a recessed part.
4. The air conditioner panel component surface smoothness treatment apparatus according to claim 3, characterized by: The polishing bag (5) is divided into two parts, the upper half of which is made of hard rubber material, and the reinforcing ribs (7) and the exhaust pipe (8) are arranged in the upper half of the polishing bag (5), and the lower half is made of flexible rubber material and is recessed on one side of the upper half.
5. An air conditioner panel component surface smoothness treatment apparatus according to claim 4, characterized by: The lower half of the polishing bag (5) is combined with the upper half to form a drum-shaped structure.
6. The air conditioner panel component surface smoothness treatment apparatus according to claim 1, characterized by: The exhaust pipe (8) is an annular tubular structure, and the top of the exhaust pipe (8) extends to the outside of the polishing bag (5).
7. An air conditioner panel component surface smoothness treatment apparatus according to claim 6, characterized by: The hole (9) at the bottom of the exhaust pipe (8) has a plurality of holes (9), and the plurality of holes (9) are uniformly distributed on the surface of the exhaust pipe (8) and are connected with the inside of the exhaust pipe (8) and the polishing bag (5).
8. An air conditioner panel component surface smoothness treatment apparatus according to claim 7, characterized by: The air nozzle (10) is a pressure regulating exhaust valve, the output direction of which is outward along the inside of the exhaust pipe (8), and the number of the air nozzle (10) is half of the number of the hole (9), and the air nozzle (10) is indirectly arranged corresponding to the hole (9), and the air nozzle (10) is arranged on the surface of the part of the exhaust pipe (8) extending to the outside of the polishing bag (5), and is connected with the outside.
9. The air conditioner panel component surface smoothness treatment apparatus according to claim 3, characterized by: The outer surface of the lower half of the polishing bag (5) is provided with an abrasive coating.