Control tool and switching mechanism with same

By designing control fixtures and utilizing various control switches and external air supply equipment, the pneumatic control system of the actual train was simulated, solving the problem of inconsistent clearances in the opening and closing mechanisms of the EMU, and achieving efficient control and cost savings.

CN224079384UActive Publication Date: 2026-04-03BOMBARDIER SIFANG QINGDAO TRANSPORTATION
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

During the installation of the EMU, the gap of the opening and closing mechanism cannot be controlled by the system, resulting in a deviation between the gap during installation and the gap controlled by the vehicle system later, which requires readjustment.

Method used

Design a control fixture that uses various control switches and external air supply equipment to simulate the air circuit control system of a real vehicle, and achieves precise control of the opening and closing mechanism through air circuit control.

Benefits of technology

It improves control efficiency, ensures the consistency of the opening and closing mechanism, avoids unqualified gaps, and saves costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224079384U_ABST
    Figure CN224079384U_ABST
Patent Text Reader

Abstract

The utility model discloses a control tool and a switching mechanism with the control tool, and relates to the technical field of railway vehicles, and the control tool comprises a control tool cabinet body; the control tool main body is arranged in the control tool cabinet body; the control tool main body comprises a hand-operated direction valve, and the hand-operated direction valve is provided with a first gear and a second gear; the first ball valve and the first filter are communicated in sequence; the first throttle valve and the first output end are communicated in sequence; the second throttle valve and the second output end are communicated in sequence; the air inlet interface is arranged on the control tool cabinet body; the air pressure meter is arranged at the communicating position of the air inlet connector and the first ball valve; and the control end of the manual reversing valve is arranged on the control tool cabinet body. According to the invention, multiple control switches are utilized to cooperate with the external gas supply equipment to control the gas path, so that the regulation and control efficiency is effectively improved, and the cost is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This application relates to the field of rail vehicle technology, specifically to a control fixture and a switching mechanism having the control fixture. Background Technology

[0002] Currently, high-speed trains have strict requirements for the clearance of the "opening and closing mechanism" in the closed state, and this clearance needs to be controlled during installation. Because the train is not powered or ventilated at the installation platform, the "opening and closing mechanism" cannot be closed via system control. The clearance can only be adjusted manually after closing the "opening and closing mechanism," which differs from the state of the "opening and closing mechanism" when closed via the train system. This causes a deviation in the clearance that initially met the requirements when the "opening and closing mechanism" was controlled via the train system later, necessitating readjustment.

[0003] Therefore, to meet practical needs, a control fixture capable of controlling the opening and closing mechanism is provided. Summary of the Invention

[0004] In view of the deficiencies in the existing technology, the purpose of this application is to provide a control fixture and a switching mechanism having the control fixture, which uses a variety of control switches in conjunction with an external air supply device to control the air circuit, effectively improving the regulation efficiency and saving costs.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows:

[0006] In a first aspect, this application provides a control fixture, the control fixture comprising:

[0007] Control fixture cabinet;

[0008] The main body of the control tooling is located inside the control tooling cabinet;

[0009] The main body of the control fixture includes:

[0010] A manual directional valve, wherein the manual directional valve is configured with a first position and a second position;

[0011] A first ball valve and a first filter are connected in sequence, and the first filter is connected to the input end of the manual directional valve;

[0012] The first throttle valve and the first output terminal are connected in sequence, and the first throttle valve is connected to the output terminal corresponding to the first gear position of the manual reversing valve;

[0013] The second throttle valve and the second output terminal are connected in sequence, and the second throttle valve is connected to the output terminal corresponding to the second position of the manual directional valve;

[0014] An air inlet is provided on the control fixture cabinet, and the air inlet is connected to the first ball valve;

[0015] A pressure gauge is configured at the connection point between the air inlet and the first ball valve;

[0016] The control terminal of the manual reversing valve is located on the control fixture cabinet.

[0017] Based on the above technical solution, the control end of the second throttle valve is set on the control fixture cabinet to adjust the gas flow rate corresponding to the second throttle valve.

[0018] Based on the above technical solution, the control terminal of the first throttle valve is set on the control fixture cabinet to adjust the gas flow rate corresponding to the first throttle valve.

[0019] Secondly, this application provides an opening and closing mechanism having the control fixture mentioned in the first aspect, the opening and closing mechanism comprising:

[0020] Control fixture cabinet;

[0021] The main body of the control tooling is located inside the control tooling cabinet;

[0022] The main body of the control fixture includes:

[0023] A manual directional valve, wherein the manual directional valve is configured with a first position and a second position;

[0024] A push cylinder, wherein a push rod is disposed inside the push cylinder, and the push rod divides the push cylinder into a first air chamber and a second air chamber;

[0025] A first ball valve and a first filter are connected in sequence, and the first filter is connected to the input end of the manual directional valve;

[0026] The first throttle valve and the first output terminal are connected in sequence. The first throttle valve is connected to the output terminal corresponding to the first gear of the manual reversing valve, and the first output terminal is connected to the first air chamber of the push cylinder.

[0027] The second throttle valve and the second output terminal are connected in sequence. The second throttle valve is connected to the output terminal corresponding to the second gear of the manual reversing valve, and the second output terminal is connected to the second air chamber of the push cylinder.

[0028] An air inlet is provided on the control fixture cabinet, and the air inlet is connected to the first ball valve;

[0029] A pressure gauge is configured at the connection point between the air inlet and the first ball valve;

[0030] The control terminal of the manual reversing valve is located on the control fixture cabinet.

[0031] Based on the above technical solution, the control end of the second throttle valve is set on the control fixture cabinet to adjust the flow rate of gas delivered by the second throttle valve to the second air chamber of the push cylinder.

[0032] Based on the above technical solution, the control end of the first throttle valve is set on the control fixture cabinet to adjust the flow rate of gas delivered by the first throttle valve to the first air chamber of the push cylinder.

[0033] Based on the above technical solution, the first air outlet switch of the manual reversing valve is installed on the control fixture cabinet, and the first air outlet switch corresponds to the first gear position of the manual reversing valve.

[0034] Based on the above technical solution, the second air outlet switch of the manual reversing valve is installed on the control fixture cabinet, and the second air outlet switch corresponds to the second position of the manual reversing valve.

[0035] Compared with the prior art, the advantages of this application are:

[0036] This application utilizes various control switches in conjunction with external gas supply equipment to control the gas path, effectively improving regulation efficiency and saving costs. Attached Figure Description

[0037] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0038] Figure 1 This is a schematic diagram of the structure of a control tool according to an embodiment of this application;

[0039] Figure 2 This is a schematic diagram of the internal structure of a control tool according to an embodiment of this application;

[0040] Figure 3 This is a schematic diagram of the push cylinder in an opening and closing mechanism with control tooling according to an embodiment of this application;

[0041] In the picture:

[0042] 1. Control fixture cabinet; 2. Control fixture body; 20. Manual reversing valve; 201. First air outlet switch; 202. Second air outlet switch; 21. Push cylinder; 210. Push rod; 22. First ball valve; 23. First filter; 24. First throttle valve; 25. First output end; 26. Second throttle valve; 27. Second output end; 3. Air inlet; 4. Air pressure gauge. Detailed Implementation

[0043] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0044] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.

[0045] This application provides a control fixture and a switch mechanism having the control fixture. By using a variety of control switches in conjunction with an external gas supply device, gas path control is performed, which effectively improves the regulation efficiency and saves costs.

[0046] To achieve the aforementioned technical effects, the overall concept of this application is as follows:

[0047] A control fixture, the control fixture comprising:

[0048] Control fixture cabinet 1;

[0049] The control fixture body 2 is installed inside the control fixture cabinet 1;

[0050] The control fixture body 2 includes:

[0051] Manual directional valve 20, wherein the manual directional valve 20 is configured with a first position and a second position;

[0052] The first ball valve 22 and the first filter 23 are connected in sequence, and the first filter 23 is connected to the input end of the manual directional valve 20;

[0053] The first throttle valve 24 and the first output terminal 25 are connected in sequence, and the first throttle valve 24 is connected to the output terminal corresponding to the first gear position of the manual reversing valve 20.

[0054] The second throttle valve 26 and the second output terminal 27 are connected in sequence, and the second throttle valve 26 is connected to the output terminal corresponding to the second gear position of the manual reversing valve 20;

[0055] The air inlet 3 is provided on the control fixture cabinet 1, and the air inlet 3 is connected to the first ball valve 22;

[0056] A pressure gauge 4 is configured at the connection point between the air inlet 3 and the first ball valve 22;

[0057] The control terminal of the manual reversing valve 20 is located on the control fixture cabinet 1.

[0058] The embodiments of this application will be further described in detail below with reference to the accompanying drawings.

[0059] Firstly, see [the following] Figures 1-2 As shown in the figure, this application embodiment provides a control fixture, which includes:

[0060] Control fixture cabinet 1;

[0061] The control fixture body 2 is installed inside the control fixture cabinet 1;

[0062] The control fixture body 2 includes:

[0063] Manual directional valve 20, wherein the manual directional valve 20 is configured with a first position and a second position;

[0064] The first ball valve 22 and the first filter 23 are connected in sequence, and the first filter 23 is connected to the input end of the manual directional valve 20;

[0065] The first throttle valve 24 and the first output terminal 25 are connected in sequence, and the first throttle valve 24 is connected to the output terminal corresponding to the first gear position of the manual reversing valve 20.

[0066] The second throttle valve 26 and the second output terminal 27 are connected in sequence, and the second throttle valve 26 is connected to the output terminal corresponding to the second gear position of the manual reversing valve 20;

[0067] The air inlet 3 is provided on the control fixture cabinet 1, and the air inlet 3 is connected to the first ball valve 22;

[0068] A pressure gauge 4 is configured at the connection point between the air inlet 3 and the first ball valve 22;

[0069] The control terminal of the manual reversing valve 20 is located on the control fixture cabinet 1.

[0070] To prevent the gap from becoming substandard later, a control fixture with an opening and closing mechanism is designed to simulate the vehicle's air circuit control system. This ensures that the state of the "opening and closing mechanism" during installation is consistent with the state when controlled by the vehicle's air circuit control system, ultimately ensuring that there will be no deviation in the gap before and after installation.

[0071] In this embodiment, multiple control switches are used in conjunction with external gas supply equipment to control the gas path, effectively improving regulation efficiency and saving costs.

[0072] Furthermore, the control terminal of the second throttle valve 26 is located on the control fixture cabinet 1 to adjust the gas flow rate corresponding to the second throttle valve 26.

[0073] Furthermore, the control terminal of the first throttle valve 24 is located on the control fixture cabinet 1 to adjust the gas flow rate corresponding to the first throttle valve 24.

[0074] Secondly, see Figures 1-3 As shown, this application provides an opening and closing mechanism having the control fixture mentioned in the first aspect, the opening and closing mechanism comprising:

[0075] Control fixture cabinet 1;

[0076] The control fixture body 2 is installed inside the control fixture cabinet 1;

[0077] The control fixture body 2 includes:

[0078] Manual directional valve 20, wherein the manual directional valve 20 is configured with a first position and a second position;

[0079] A push cylinder 21 is provided with a push rod 210 inside the push cylinder 21, which divides the push cylinder 21 into a first air chamber and a second air chamber.

[0080] The first ball valve 22 and the first filter 23 are connected in sequence, and the first filter 23 is connected to the input end of the manual directional valve 20;

[0081] The first throttle valve 24 and the first output terminal 25 are connected in sequence. The first throttle valve 24 is connected to the output terminal corresponding to the first gear of the manual reversing valve 20, and the first output terminal 25 is connected to the first air chamber of the push cylinder 21.

[0082] The second throttle valve 26 and the second output terminal 27 are connected in sequence. The second throttle valve 26 is connected to the output terminal corresponding to the second gear of the manual reversing valve 20, and the second output terminal 27 is connected to the second air chamber of the push cylinder 21.

[0083] The air inlet 3 is provided on the control fixture cabinet 1, and the air inlet 3 is connected to the first ball valve 22;

[0084] A pressure gauge 4 is configured at the connection point between the air inlet 3 and the first ball valve 22;

[0085] The control terminal of the manual reversing valve 20 is located on the control fixture cabinet 1.

[0086] To prevent the gap from becoming substandard later, a control fixture with an opening and closing mechanism is designed to simulate the vehicle's air circuit control system. This ensures that the state of the "opening and closing mechanism" during installation is consistent with the state when controlled by the vehicle's air circuit control system, ultimately ensuring that there will be no deviation in the gap before and after installation.

[0087] In this embodiment, multiple control switches are used in conjunction with external gas supply equipment to control the gas path, effectively improving regulation efficiency and saving costs.

[0088] Furthermore, the control terminal of the second throttle valve 26 is located on the control fixture cabinet 1, and the flow rate of the gas delivered by the second throttle valve 26 to the second air chamber of the push cylinder 21 is adjusted.

[0089] Furthermore, the control terminal of the first throttle valve 24 is located on the control fixture cabinet 1, and the flow rate of the gas delivered by the first throttle valve 24 to the first air chamber of the push cylinder 21 is adjusted.

[0090] Furthermore, the first air outlet switch 201 of the manual reversing valve 20 is disposed on the control fixture cabinet 1, and the first air outlet switch 201 corresponds to the first gear position of the manual reversing valve 20.

[0091] Furthermore, the second air outlet switch 202 of the manual reversing valve 20 is disposed on the control fixture cabinet 1, and the second air outlet switch 202 corresponds to the second gear position of the manual reversing valve 20.

[0092] As shown in the attached diagram of the instruction manual. Figures 1-3 In the diagram, the first air chamber is A, and the second air chamber is B.

[0093] The technical solution based on the embodiments of this application mainly includes seven parts and is implemented using the following technical solutions:

[0094] Air inlet 3, after being connected to the workshop air source, provides air to the control device;

[0095] Pressure gauge 4 displays the pressure of the air source connected to air inlet 3;

[0096] The control terminal of the first throttle valve 24 is used to correspond to the first gear of the manual directional valve (20) and to control the opening speed.

[0097] The control end of the second throttle valve 26 is used to correspond to the second position of the manual directional valve (20) and to control the closing speed;

[0098] The control terminal of the manual directional valve 20 is used to control its opening and closing.

[0099] The first air outlet switch 201 of the manual reversing valve 20 is installed on the control fixture cabinet 1. The first air outlet switch 201 corresponds to the first position of the manual reversing valve 20 to realize the opening function.

[0100] The second air outlet switch 202 of the manual reversing valve 20 is installed on the control fixture cabinet 1. The second air outlet switch 202 corresponds to the second position of the manual reversing valve 20 and realizes the closing function.

[0101] As shown in the attached diagram of the instruction manual. Figure 3 As shown, the main body 2 of the control fixture is described in detail:

[0102] The direction of gas flow is controlled by controlling the main body 2 of the tooling;

[0103] The air source enters from the first ball valve 22 and is output from T1 or T2 after being controlled internally. T1 corresponds to the first output terminal 25 and T2 corresponds to the second output terminal 27.

[0104] Specifically, the manual directional valve 20 has three position states: intermediate position, open position, and closed position.

[0105] When the manual directional valve 20 is in the middle position, there is no gas output;

[0106] When the manual reversing valve 20 is turned to the second position, that is, the "opening and closing mechanism" is closed, gas is output from T2 and input into the closing cylinder of the "opening and closing mechanism", that is, the second air chamber, which drives the "opening and closing mechanism" to close.

[0107] When the manual reversing valve 20 is turned to the first position, and the "opening and closing mechanism" is in the open position, gas is output from T1 and input into the opening and closing cylinder of the "opening and closing mechanism", that is, the first air chamber, which drives the "opening and closing mechanism" to open.

[0108] The first throttle valve 24 and the second throttle valve 26 are used to control the speed.

[0109] In the description of this application, it should be noted that the terms "upper," "lower," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0110] It should be noted that in this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0111] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A control tooling, characterized in that, The control fixture includes: Control fixture cabinet (1); The control tooling body (2) is installed inside the control tooling cabinet (1); The control fixture body (2) includes: Manual directional valve (20), the manual directional valve (20) is configured with a first position and a second position; The first ball valve (22) and the first filter (23) are connected in sequence, and the first filter (23) is connected to the input end of the manual directional valve (20); The first throttle valve (24) and the first output terminal (25) are connected in sequence. The first throttle valve (24) is connected to the output terminal corresponding to the first gear of the manual reversing valve (20). The second throttle valve (26) and the second output terminal (27) are connected in sequence. The second throttle valve (26) is connected to the output terminal corresponding to the second gear position of the manual reversing valve (20). An air inlet (3) is provided on the control fixture cabinet (1), and the air inlet (3) is connected to the first ball valve (22); A pressure gauge (4) is configured at the connection between the air inlet (3) and the first ball valve (22); The control terminal of the manual reversing valve (20) is located on the control fixture cabinet (1).

2. The control fixture as described in claim 1, characterized in that: The control terminal of the second throttle valve (26) is located on the control fixture cabinet (1) to adjust the gas flow rate corresponding to the second throttle valve (26).

3. The control fixture as described in claim 1, characterized in that: The control terminal of the first throttle valve (24) is located on the control fixture cabinet (1) to adjust the gas flow rate corresponding to the first throttle valve (24).

4. An opening and closing mechanism with control fixtures, characterized in that, The opening and closing mechanism includes the control fixture as described in any one of claims 1 to 3, and further includes: Control fixture cabinet (1); The control tooling body (2) is installed inside the control tooling cabinet (1); The control fixture body (2) includes: Manual directional valve (20), the manual directional valve (20) is configured with a first position and a second position; A push cylinder (21) is provided with a push rod (210) inside the push cylinder (21), and the push rod (210) divides the push cylinder (21) into a first air chamber and a second air chamber. The first ball valve (22) and the first filter (23) are connected in sequence, and the first filter (23) is connected to the input end of the manual directional valve (20); The first throttle valve (24) and the first output terminal (25) are connected in sequence. The first throttle valve (24) is connected to the output terminal corresponding to the first gear of the manual reversing valve (20), and the first output terminal (25) is connected to the first air chamber of the push cylinder (21). The second throttle valve (26) and the second output terminal (27) are connected in sequence. The second throttle valve (26) is connected to the output terminal corresponding to the second gear of the manual reversing valve (20), and the second output terminal (27) is connected to the second air chamber of the push cylinder (21). An air inlet (3) is provided on the control fixture cabinet (1), and the air inlet (3) is connected to the first ball valve (22); A pressure gauge (4) is configured at the connection between the air inlet (3) and the first ball valve (22); The control terminal of the manual reversing valve (20) is located on the control fixture cabinet (1).

5. The opening and closing mechanism as described in claim 4, characterized in that: The control end of the second throttle valve (26) is located on the control fixture cabinet (1) to adjust the flow rate of the gas delivered by the second throttle valve (26) to the second air chamber of the push cylinder (21).

6. The opening and closing mechanism as described in claim 4, characterized in that: The control end of the first throttle valve (24) is located on the control fixture cabinet (1) to adjust the flow rate of the gas delivered by the first throttle valve (24) to the first air chamber of the push cylinder (21).

7. The opening and closing mechanism as described in claim 4, characterized in that: The first air outlet switch (201) of the manual reversing valve (20) is installed on the control fixture cabinet (1), and the first air outlet switch (201) corresponds to the first gear position of the manual reversing valve (20).

8. The opening and closing mechanism as described in claim 7, characterized in that: The second air outlet switch (202) of the manual reversing valve (20) is installed on the control fixture cabinet (1), and the second air outlet switch (202) corresponds to the second position of the manual reversing valve (20).