Label quality inspection machine capable of automatically correcting and supplementing materials

By introducing an automated design with negative pressure suction cups and a visual inspection camera into the label inspection machine, the problem of manual intervention when inspecting substandard labels has been solved, and automated error correction and material replenishment have been achieved, thus improving inspection efficiency.

CN223960072UActive Publication Date: 2026-03-03JIANGSU CHENGKE PRINTING TECH CO LTD
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Patent Information

Application Number
CN202520416340.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-03-03
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing label inspection machines lack automated sorting and collection mechanisms when detecting substandard labels, requiring manual intervention and impacting work efficiency.

Method used

A label inspection machine including a screening device and an inspection device was designed. It uses a negative pressure suction cup and a visual inspection camera for automatic error correction. The negative pressure suction cup uses a vacuum pump to generate suction to pick up substandard labels and collect them into a receiving box. The visual inspection camera, in conjunction with LED lights, performs efficient scanning.

Benefits of technology

It has enabled automated error correction and material replenishment in label inspection machines, improving inspection efficiency, reducing manual intervention, and ensuring efficient processing of label quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The label quality inspection machine capable of automatically correcting and supplementing the materials comprises a first base and a second base, a screening device is fixedly installed in the middle of the right end of the first base, a first servo motor is fixedly installed on the front portion of the right end of the first base, and a controller is fixedly installed on the rear portion of the right end of the first base. A detection device is fixedly installed in the middle of the upper end of the second base, a conveying belt is installed between the first base and the second base, a feeding table is fixedly installed at the front end of the first base and the front end of the second base jointly, a second servo motor is fixedly installed on the left portion of the upper end of the feeding table, and a feeding roller is fixedly installed at the output end of the second servo motor. A first material receiving box is installed at the rear end of the first base and the rear end of the second base jointly. According to the label quality inspection machine capable of automatically correcting the errors and supplementing the materials, scanning detection is carried out through the visual inspection camera, and when the visual inspection camera detects that information of hang tags is fuzzy and is not correct, the unqualified hang tags are sucked up through the negative pressure suction cup.
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Description

Technical Field

[0001] This utility model relates to the field of label inspection technology, and in particular to a label inspection machine that can automatically correct errors and replenish materials. Background Technology

[0002] A label is a keyword or brief sign used to identify a product's target, category, or content. It helps people find and locate specific targets. However, after production, some labels may have quality problems, such as typos or blurriness, which can affect the label's display effect. Therefore, it is particularly important to inspect the production quality of labels.

[0003] Most existing label inspection methods utilize label inspection machines, which are devices based on computer vision technology. Through image processing and pattern recognition, they automatically identify elements such as patterns, text, and barcodes on labels, determining whether these elements conform to established standards and specifications, thus enabling label quality inspection. However, label inspection machines lack a proper sorting mechanism when inspecting labels, especially those that fail to meet quality standards. Substandard labels must be manually removed, which is cumbersome and inconvenient, impacting the machine's efficiency. Utility Model Content

[0004] The main purpose of this invention is to provide a label inspection machine that can automatically correct errors and replenish materials, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A label inspection machine with automatic error correction and replenishment includes a first seat and a second seat. A screening device is fixedly installed at the middle of the right end of the first seat. A first servo motor is fixedly installed at the front of the right end of the first seat. A controller is fixedly installed at the rear of the right end of the first seat. A detection device is fixedly installed at the middle of the upper end of the second seat. A conveyor belt is installed between the first and second seats. A feeding platform is fixedly installed at the front ends of the first and second seats. A second servo motor is fixedly installed on the upper left side of the feeding platform. A feeding roller is fixedly installed at the output end of the second servo motor. A first receiving box is installed at the rear ends of the first and second seats.

[0007] Preferably, the screening device includes a support frame, on the upper end of which a second receiving box is placed. An electric telescopic rod is fixedly installed on the upper right end of the support frame, and a negative pressure suction cup is fixedly installed at the output end of the electric telescopic rod. A connector is installed on the upper end of the negative pressure suction cup, and there is a gap between the negative pressure suction cup and the conveyor belt. The support frame is fixedly installed in the middle of the right end of the first seat. The negative pressure suction cup is pushed to the tag on the conveyor belt by the electric telescopic rod. Since the negative pressure suction cup is connected to an external vacuum pump through the connector, when the vacuum pump is started, the negative pressure suction cup generates suction, thereby sucking up the substandard tags and retrieving them through the electric telescopic rod so that the tags can fall into the second receiving box for collection.

[0008] Preferably, the inspection device includes a mounting frame, an LED light mounted on the front right end of the mounting frame, a connecting seat fixedly mounted on the upper right end of the mounting frame, a vision inspection camera fixedly mounted on the right end of the connecting seat, and the mounting frame fixedly mounted on the middle upper end of the second base. The vision inspection camera is a SICK RulerX 70 series 3D vision inspection industrial camera, and the LED light on the mounting frame provides auxiliary illumination for the inspected tag, thereby improving the scanning effect of the device.

[0009] Preferably, a second roller and a first roller are respectively installed at the front right end and the rear right end of the conveyor belt. The output end of the first servo motor is fixedly connected to the second roller. The second roller and the first roller are rotatably mounted between the first seat and the second seat. Limit frames are fixedly installed on the upper part of one corresponding end of the first seat and the second seat, and there is a gap between the two limit frames and the conveyor belt. The first servo motor drives the second roller, which in turn drives the conveyor belt. The conveyor belt then moves the tags on it to the vision inspection camera for scanning and inspection. Moreover, the design of the limit frames on the first and second seats can limit the tags on the conveyor belt, preventing large deviations during transport.

[0010] Preferably, the lower end face of the feeding roller is in contact with the feeding platform, and the feeding roller is hollow inside and made of rubber.

[0011] Preferably, the controller is electrically connected to the first servo motor, the second servo motor, the electric telescopic rod, the LED light, and the visual inspection camera.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. First, place the label to be inspected, such as a hang tag, at the lower end of the feeding roller. The feeding roller is driven by servo motor number two, which then pushes the hang tag onto the conveyor belt. At this time, servo motor number one drives roller number two, which in turn drives the conveyor belt. The conveyor belt then moves the hang tag on it to the vision inspection camera on the inspection device for scanning. The LED lights on the fixed frame provide auxiliary lighting for the inspected hang tags, thereby improving the scanning effect of the device. When the vision inspection camera detects that the hang tag information is blurry or incorrect, the negative pressure suction cup is pushed to the hang tag on the conveyor belt by the electric telescopic rod on the screening device. Since the negative pressure suction cup is connected to an external vacuum pump through a connector, when the vacuum pump is started, the negative pressure suction cup generates suction, thereby picking up the substandard hang tag and retrieving it through the electric telescopic rod, so that the hang tag can fall into the receiving box number two for collection, thereby improving the processing efficiency of the device.

[0014] 2. The design of the limit frame on the No. 1 and No. 2 seats can limit the tags on the conveyor belt and prevent the tags from shifting too much during transportation. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a label inspection machine with automatic error correction and material replenishment according to the present invention;

[0016] Figure 2 This is a schematic diagram of the overall structure of the screening device of a label inspection machine with automatic error correction and material replenishment according to the present invention.

[0017] Figure 3 This is a schematic diagram of the overall structure of the detection device of the label inspection machine with automatic error correction and material replenishment according to the present invention;

[0018] Figure 4 This is a schematic diagram of the overall structure of the first and second seats of a label inspection machine with automatic error correction and material replenishment according to the present invention.

[0019] In the diagram: 1. Seat No. 1; 2. Screening device; 3. Detection device; 4. Seat No. 2; 5. Servo motor No. 1; 6. Conveyor belt; 7. Receiving box No. 1; 8. Feeding platform; 9. Servo motor No. 2; 10. Feeding roller; 11. Controller; 20. Support frame; 21. Electric telescopic rod; 22. Negative pressure suction cup; 23. Connector; 24. Receiving box No. 2; 30. Fixing frame; 31. Connecting seat; 32. LED light; 33. Vision inspection camera; 40. Roller No. 1; 41. Roller No. 2; 42. Limiting frame. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figure 1-4 As shown, a label inspection machine with automatic error correction and replenishment includes a first seat 1 and a second seat 4. A screening device 2 is fixedly installed in the middle of the right end of the first seat 1. A first servo motor 5 is fixedly installed in the front of the right end of the first seat 1. A controller 11 is fixedly installed in the rear of the right end of the first seat 1. A detection device 3 is fixedly installed in the middle of the upper end of the second seat 4. A conveyor belt 6 is installed between the first seat 1 and the second seat 4. A feeding platform 8 is fixedly installed at the front end of the first seat 1 and the second seat 4. A second servo motor 9 is fixedly installed in the upper left part of the feeding platform 8. A feeding roller 10 is fixedly installed at the output end of the second servo motor 9. A first receiving box 7 is installed in the rear end of the first seat 1 and the second seat 4. The lower end face of the feeding roller 10 is in contact with the feeding platform 8, and the feeding roller 10 is hollow inside and made of rubber.

[0024] The screening device 2 includes a support frame 20, with a second receiving box 24 placed on the upper end of the support frame 20. An electric telescopic rod 21 is fixedly installed on the upper right end of the support frame 20, and a negative pressure suction cup 22 is fixedly installed at the output end of the electric telescopic rod 21. A connector 23 is installed on the upper end of the negative pressure suction cup 22, and there is a gap between the negative pressure suction cup 22 and the conveyor belt 6. The support frame 20 is fixedly installed in the middle of the right end of the first seat 1. The negative pressure suction cup 22 is pushed to the tag on the conveyor belt 6 by the electric telescopic rod 21. Since the negative pressure suction cup 22 is connected to an external vacuum pump through the connector 23, when the vacuum pump is started, the negative pressure suction cup 22 generates suction, thereby sucking up the substandard tags and retrieving them through the electric telescopic rod 21, so that the tags can fall into the second receiving box 24 for collection.

[0025] The inspection device 3 includes a mounting frame 30. An LED light 32 is mounted on the front right end of the mounting frame 30. A connecting seat 31 is fixedly mounted on the upper right end of the mounting frame 30. A vision inspection camera 33 is fixedly mounted on the right end of the connecting seat 31. The mounting frame 30 is fixedly mounted on the upper middle part of the second seat 4. The vision inspection camera 33 is a SICK RulerX 70 series 3D vision inspection industrial camera. The LED light 32 on the mounting frame 30 provides auxiliary illumination for the inspected tags, thereby improving the scanning effect of the device.

[0026] A second roller 41 and a first roller 40 are respectively installed at the front right end and rear right end of the conveyor belt 6. The output end of the first servo motor 5 is fixedly connected to the second roller 41. The second roller 41 and the first roller 40 are rotatably mounted between the first seat 1 and the second seat 4. Limiting frames 42 are fixedly installed on the upper part of one corresponding end of the first seat 1 and the second seat 4, and there is a gap between the two limiting frames 42 and the conveyor belt 6. The controller 11 is electrically connected to the first servo motor 5, the second servo motor 9, the electric telescopic rod 21, the LED light 32, and the vision inspection camera 33. The first servo motor 5 drives the second roller 41, which in turn drives the conveyor belt 6. The conveyor belt 6 then moves the tags on it to the vision inspection camera 33 for scanning and inspection. Moreover, the design of the limiting frames 42 on the first seat 1 and the second seat 4 can limit the tags on the conveyor belt 6, preventing large deviations during transport.

[0027] It should be noted that this utility model is a label inspection machine with automatic error correction and replenishment capabilities. First, the controller 11 is connected to an external power source. Then, the label to be inspected, such as a hang tag, is placed at the lower end of the feeding roller 10. The feeding roller 10 is driven by the second servo motor 9, which in turn pushes the hang tag onto the conveyor belt 6. At this point, the second roller 41 is driven by the first servo motor 5, which in turn drives the conveyor belt 6. The conveyor belt 6 then moves the hang tag on it to the visual inspection camera 33 on the inspection device 3 for scanning and inspection. Simultaneously, the design of the limiting brackets 42 on the first and second seats 1 and 4 can limit the hang tag on the conveyor belt 6, preventing... The tagless system experiences significant deviation during transport, and the LED lights 32 on the mounting bracket 30 provide auxiliary illumination for the detected tags, thereby improving the scanning effect of the device. When the visual inspection camera 33 detects blurry or incorrect tag information, the electric telescopic rod 21 on the screening device 2 pushes the negative pressure suction cup 22 to the tag on the conveyor belt 6. Since the negative pressure suction cup 22 is connected to an external vacuum pump through the connector 23, when the vacuum pump is started, the negative pressure suction cup 22 generates suction, thereby picking up the substandard tags and retrieving them through the electric telescopic rod 21, allowing the tags to fall into the second receiving box 24 for collection, thus improving the processing efficiency of the device.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A label product inspection machine capable of automatically correcting the feeding, comprising a first seat (1) and a second seat (4), characterized in that: The right middle part of the first seat (1) is fixedly installed with a screening device (2), the right front part of the first seat (1) is fixedly installed with a first servo motor (5), the right rear part of the first seat (1) is fixedly installed with a controller (11), the upper middle part of the second seat (4) is fixedly installed with a detection device (3), the conveying belt (6) is installed between the first seat (1) and the second seat (4), the front ends of the first seat (1) and the second seat (4) are fixedly installed with a feeding table (8) together, the left upper end of the feeding table (8) is fixedly installed with a second servo motor (9), the output end of the second servo motor (9) is fixedly installed with a feeding roller (10), and the rear ends of the first seat (1) and the second seat (4) are fixedly installed with a first receiving box (7).

2. The label product inspection machine capable of automatically correcting and replenishing materials according to claim 1, wherein: The screening device (2) comprises a support frame (20), the upper end of the support frame (20) is placed with a second receiving box (24), the right upper end of the support frame (20) is fixedly installed with an electric telescopic rod (21), the output end of the electric telescopic rod (21) is fixedly installed with a negative pressure suction disc (22), the upper end of the negative pressure suction disc (22) is installed with a connecting head (23), there is a gap between the negative pressure suction disc (22) and the conveying belt (6), and the support frame (20) is fixedly installed at the right middle part of the first seat (1).

3. The label product inspection machine capable of automatically correcting and replenishing materials according to claim 2, characterized in that: The detection device (3) comprises a fixing frame (30), the right front part of the fixing frame (30) is installed with an LED lamp (32), the right upper end of the fixing frame (30) is fixedly installed with a connecting seat (31), the right end of the connecting seat (31) is fixedly installed with a visual detection camera (33), and the fixing frame (30) is fixedly installed at the upper middle part of the second seat (4).

4. The label product inspection machine capable of automatically correcting and replenishing materials according to claim 3, characterized in that: The right front part and the right rear part of the conveying belt (6) are respectively inserted with a second roller (41) and a first roller (40), the output end of the first servo motor (5) is fixedly connected with the second roller (41), the second roller (41) and the first roller (40) are rotatably installed between the first seat (1) and the second seat (4), and the upper parts of the corresponding ends of the first seat (1) and the second seat (4) are fixedly installed with limiting frames (42), and gaps are formed between the two limiting frames (42) and the conveying belt (6).

5. The label product inspection machine capable of automatically correcting and replenishing materials according to claim 1, wherein: The lower end surface of the feeding roller (10) is attached to the feeding table (8), the feeding roller (10) is hollow inside, and the material is rubber.

6. The label product inspection machine capable of automatically correcting and replenishing materials according to claim 4, wherein: The controller (11) is electrically connected with the first servo motor (5), the second servo motor (9), the electric telescopic rod (21), the LED lamp (32) and the visual detection camera (33).