Aluminum bar machining equipment

Abstract

The utility model discloses aluminum bar processing equipment, which relates to the technical field of aluminum bar production and processing and comprises a base, a supporting mechanism is fixedly mounted at the top of the base, a concave conveying seat is fixedly mounted at the top of the supporting mechanism, and conveying rollers are rotatably connected to the inner side of the concave conveying seat at equal intervals. And guide grooves are formed in the outer surfaces of the conveying rollers. After the structure is adopted and the driving mechanism is arranged, during use, the first motor is started to drive the worm to rotate, the worm drives the worm wheel to enable the conveying roller to rotate and drive an aluminum bar to move transversely, the air cylinder is started to enable the installation shell to move downwards, the cutting disc is driven to make contact with the aluminum bar, and the second motor is started to drive the cutting disc to rotate for cutting machining. Continuous automatic production can be achieved only by putting the aluminum bar into the conveying roller and the guide roller and starting the first motor, the production and machining efficiency is improved, for example, in large-scale production, the automatic machining mode can save manpower and time, and production benefits are improved.

Description

Technical Field

[0001] This utility model belongs to the field of aluminum rod production and processing technology, and specifically relates to an aluminum rod processing equipment. Background Technology

[0002] Aluminum rods are an important type of aluminum product. They are rod-shaped materials produced by smelting aluminum ore to obtain pure aluminum, and then processing them through processes such as casting or extrusion. They are typically cylindrical in shape and possess many excellent properties. Physically, their density is approximately 2.7 g / cm³. 3 It is lightweight, easy to handle and process; it has a silvery-white appearance with a metallic luster, and good thermal and electrical conductivity, making it widely used in electrical equipment and heat dissipation devices. In terms of mechanical properties, it has a certain strength and toughness. Although its hardness is limited, its performance can be enhanced through alloying and heat treatment, making it suitable for manufacturing some structural components. Chemically, a dense alumina protective film naturally forms on its surface, making it corrosion-resistant in general environments, but it may be damaged in strong acid and alkali environments. The application range of aluminum rods covers many aspects, including the manufacture of door and window frames in the construction field, the processing of mechanical parts in industrial manufacturing, and the manufacture of heat sinks in the electronics industry.

[0003] Chinese Patent No. CN221658115U discloses an aluminum rod cutting device, which includes a processing table and an aluminum rod body. The aluminum rod body is located on the top of the processing table, and a support frame is fixedly connected to the top of the processing table. A cutting mechanism for cutting the aluminum rod body is provided on the inner top of the support frame. The device also includes a circulating cooling mechanism located at the top center of the processing table; a cooling component located on the top of the support frame; and a positioning mechanism located on top of the circulating cooling mechanism. This solution, by setting up a circulating cooling mechanism, can recycle and filter the used water source, thereby avoiding the continuous direct irrigation of cold water, thus achieving the purpose of reducing water waste and reducing usage costs. Furthermore, by setting up a positioning mechanism, aluminum rod bodies of different sizes can be clamped, positioned, and fixed to adapt to different usage scenarios and facilitate the cutting and segmentation of aluminum rod bodies of different sizes.

[0004] The aforementioned equipment has significant shortcomings in actual processing. Firstly, it lacks a conveying structure, making it impossible to flexibly adjust the lateral displacement of the aluminum rod during processing. Consequently, both placing the aluminum rod into the cutting disc and removing it after processing require manual operation, making the process extremely cumbersome and labor-intensive. Secondly, due to the limitations of manual operation, processing efficiency is often low. For example, manually adjusting the conveying mechanism of the aluminum rod requires considerable time and effort and is prone to errors, affecting processing quality. Furthermore, the speed of manually loading and unloading the aluminum rod is relatively slow, failing to meet the demands of high-efficiency production. In conclusion, this equipment has numerous problems in processing aluminum rods and urgently needs improvement. Utility Model Content

[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide an aluminum rod processing equipment to solve the problem of low production and processing efficiency during the application of the prior art.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] An aluminum rod processing device includes a base, a support mechanism fixedly installed on the top of the base, a concave conveyor seat fixedly installed on the top of the support mechanism, conveyor rollers rotatably connected at equal intervals on the inner side of the concave conveyor seat, guide grooves formed on the outer surface of the conveyor rollers, a fixing frame fixedly installed on the top of the concave conveyor seat, a positioning mechanism fixedly installed in the middle of the top of the fixing frame, the positioning mechanism covering the top of each conveyor roller, a cutting mechanism fixedly installed on one side of the top of the concave conveyor seat, and a driving mechanism fixedly installed on one side of the concave conveyor seat.

[0008] The positioning mechanism includes a fixed plate, which is fixedly installed at the top center of the fixed frame. An electric push rod is fixedly installed on the top of the fixed plate. The output end of the electric push rod passes through the fixed plate and the fixed frame and is fixedly installed on a top plate. Positioning components are fixedly installed at equal intervals on the bottom of the top plate.

[0009] As a preferred technical solution, the positioning component includes a fixed base, which is fixedly installed at the bottom center and both sides of the top plate, and the inner side of the fixed base is rotatably connected to a squeezing roller.

[0010] As a preferred technical solution, both ends of the extrusion roller are conical, and the cross-sectional shape of the guide groove is V-shaped.

[0011] As a preferred technical solution, the drive mechanism includes a turbine and side plates. The side plates are fixedly installed at both ends of one side of the concave conveyor seat. The turbine is rotatably connected to one side of the concave conveyor seat at equal intervals. A worm gear is rotatably connected between the inner sides of the side plates. The turbine and the worm gear are connected by a transmission. A first motor is fixedly connected to the outer side of one side plate. A synchronous pulley is fixedly installed at the output end of the first motor. A synchronous pulley is also fixedly connected to one end of the worm gear. The synchronous pulleys are connected by a synchronous belt. The inner side of the turbine is fixedly connected to one end of the conveyor roller.

[0012] As a preferred technical solution, the support mechanism includes a sleeve, which is fixedly installed on both sides of the top of the base. A sliding rod is slidably connected inside the sleeve. The top of the sliding rod is fixedly connected to both sides of the bottom of the concave conveying seat. A fixing screw is threadedly connected to one side of the upper end of the sleeve.

[0013] As a preferred technical solution, the fixing screw is configured as a hand-tightening screw, and the slide bar is provided with limit holes at equal intervals in a linear arrangement on the side near the fixing screw, and the end of the hand-tightening screw is inserted into the inner side of the limit hole.

[0014] As a preferred technical solution, the cutting mechanism includes a mounting bracket, which is fixedly mounted on the top side of the concave conveyor seat. A cylinder is fixedly mounted on the top of the mounting bracket, and the output end of the cylinder passes through the mounting bracket and is fixedly mounted on a mounting housing. A cutting disc is rotatably connected inside the mounting housing. A second motor is fixedly mounted on one side of the mounting housing, and the output end of the second motor is fixedly connected to one side of the cutting disc.

[0015] In summary, the present invention has the following main advantages:

[0016] First, this device is equipped with a support mechanism. During use, the vertical displacement of the concave conveyor seat can be adjusted by sliding the slide rod inside the sleeve, thereby adjusting the height of the positioning mechanism, cutting mechanism, and drive mechanism to improve adaptability. After the height is adjusted, the fixing screw is twisted to insert into the limiting hole to achieve locking and limiting, ensuring the stability of the sleeve and slide rod. This allows the device to flexibly adjust the height and improve the ease of use. For example, in different working scenarios, the height can be quickly adjusted according to actual needs to adapt to different processing requirements, bringing great convenience to the use of the device.

[0017] Secondly, after setting up the positioning mechanism, when in use, the aluminum rod is placed on the top of the conveyor roller. The V-shaped guide groove helps guide and stabilize the aluminum rod inside. The electric push rod is started to push the top plate down, which drives the extrusion roller down. The two ends of the extrusion roller are also V-shaped. The cylinder is started to push the extrusion roller to contact the aluminum rod. With the help of the guide groove, the aluminum rod is stably clamped and positioned, which improves the stability of production and processing. For example, during the processing, it can ensure that the aluminum rod is in an accurate position, avoid shaking, ensure processing quality, and provide a strong guarantee for stable production and processing.

[0018] Third, after setting up the drive mechanism, when in use, the first motor is started to drive the worm gear to rotate, the worm gear drives the turbine to rotate, which in turn causes the conveyor roller to rotate, causing the aluminum rod to move laterally. The cylinder is started to move the mounting shell down, causing the cutting disc to contact the aluminum rod. The second motor is started to drive the cutting disc to rotate for cutting. Simply put the aluminum rod into the conveyor roller and guide roller and start the first motor to achieve continuous automated production, improving production efficiency. For example, in large-scale production, this automated processing method can save manpower and time and improve production efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the rear view structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the lifting mechanism structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the drive mechanism and positioning mechanism of this utility model.

[0023] Reference numerals: 1. Base; 2. Support mechanism; 21. Sleeve; 22. Slide rod; 23. Fixing screw; 24. Limiting hole; 3. Concave conveyor seat; 4. Conveyor roller; 5. Guide groove; 6. Fixing frame; 7. Positioning mechanism; 71. Fixing plate; 72. Electric push rod; 73. Top plate; 74. Positioning assembly; 741. Fixing seat; 742. Extrusion roller; 8. Cutting mechanism; 81. Mounting recess; 82. Cylinder; 83. Mounting housing; 84. Cutting disc; 85. Second motor; 9. Drive mechanism; 91. Turbine; 92. Side plate; 93. Worm gear; 94. First motor; 95. Synchronous pulley; 96. Synchronous belt. Detailed Implementation

[0024] Example

[0025] refer to Figures 1 to 4An aluminum rod processing device according to this embodiment includes a base 1, a support mechanism 2 fixedly installed on the top of the base 1, a concave conveyor seat 3 fixedly installed on the top of the support mechanism 2, conveyor rollers 4 rotatably connected at equal intervals on the inner side of the concave conveyor seat 3, a guide groove 5 opened on the outer surface of the conveyor rollers 4, a fixing frame 6 fixedly installed on the top of the concave conveyor seat 3, a positioning mechanism 7 fixedly installed in the middle of the top of the fixing frame 6, the positioning mechanism 7 covering the top of each conveyor roller 4, a cutting mechanism 8 fixedly installed on one side of the top of the concave conveyor seat 3, and a driving mechanism 9 fixedly installed on one side of the concave conveyor seat 3.

[0026] The positioning mechanism 7 includes a fixed plate 71, which is fixedly installed at the top center of the fixed frame 6. An electric push rod 72 is fixedly installed on the top of the fixed plate 71. The output end of the electric push rod 72 passes through the fixed plate 71 and the fixed frame 6 and is fixedly installed with a top plate 73. Positioning components 74 are fixedly installed at equal intervals on the bottom of the top plate 73. A concave frame is fixed to the outer center of the concave conveyor seat 3, providing a stable mounting base for the electric push rod 72. The electric push rod 72 can precisely control the movement of its output end. It passes through the concave frame and connects to the top plate 73, which can drive the top plate 73 to move up and down stably. Positioning components 74 are fixedly installed at equal intervals on the bottom of the top plate 73. The positioning component 74 covers the top of each conveying roller 4. When processing aluminum rods, it can accurately position the aluminum rods. The guide groove 5 on the outer surface of the conveying roller 4 is V-shaped and works in conjunction with the positioning mechanism 7 to make the aluminum rods stably stay inside the guide groove 5. When the electric push rod 72 moves and pushes the top plate 73 down, the extrusion roller 742 in the positioning component 74 moves down and extrudes and presses against the aluminum rod. In this way, the positioning mechanism 7 can stably clamp and position the aluminum rod, improve the overall production and processing stability of the equipment, and ensure that the aluminum rods will not shift during processing, thereby ensuring processing quality and accuracy.

[0027] refer to Figures 1-2 and Figure 4The positioning assembly 74 includes a fixed base 741, which is fixedly installed at the bottom center and both sides of the top plate 73. An extrusion roller 742 is rotatably connected to the inner side of each fixed base 741. Both ends of the extrusion roller 742 are conical, and the guide groove 5 has a V-shaped cross-section. The fixed base 741 provides a stable mounting position for the extrusion roller 742. The extrusion roller 742 is rotatably connected to the inner side of the fixed base 741, making positioning of the aluminum rod more flexible. The conical shape at both ends of the extrusion roller 742 corresponds to the cross-sectional shape of the outer surface of the conveyor roller 4. The V-shaped guide grooves 5 work together to assist in guiding the aluminum rod during processing, ensuring that the aluminum rod remains stably positioned inside the guide grooves 5. Subsequently, by activating the electric push rod 72, the top plate 73 is pushed down, causing the extrusion roller 742 inside the fixed seat 741 to move down. The conical structures at both ends of the extrusion roller 742 can better contact and extrude the aluminum rod. This design allows the aluminum rod to be stably clamped and positioned during processing, improving the overall stability of the equipment's production and processing, ensuring accurate positioning of the aluminum rod, avoiding deviation during processing, and thus guaranteeing processing quality and precision.

[0028] refer to Figure 1 and Figure 4 The drive mechanism 9 includes a turbine 91 and side plates 92. The side plates 92 are fixedly installed on the front and rear ends of one side of the concave conveyor seat 3. The turbine 91 is rotatably connected to one side of the concave conveyor seat 3 at equal intervals. Worms are rotatably connected between the inner sides of the side plates 92. The turbine 91 and the worm gear 93 are connected by a transmission. A first motor 94 is fixedly connected to the outer side of one side plate 92. A synchronous pulley 95 is fixedly installed at the output end of the first motor 94. A synchronous pulley 95 is also fixedly connected to one end of the worm gear 93. The synchronous pulleys 95 are connected by a synchronous belt 96. The inner side of the turbine 91 is fixedly connected to one end of the conveyor roller 4. The side plates 92 are fixedly installed on the front and rear ends of one side of the concave conveyor seat 3, providing a stable support structure for the turbine 91 and the worm gear 93. The turbine 91 is rotatably connected between equal intervals. On one side of the concave conveyor seat 3, a worm gear 93 is connected for transmission. When the first motor 94 on the outer side of one side plate 92 is started, its output end drives the synchronous pulley 95 and the synchronous belt 96 to transmit, which in turn drives the worm gear 93 to rotate. The rotation of the worm gear 93 can drive each turbine 91 to rotate, which in turn drives the conveyor roller 4 inside the concave conveyor seat 3 to rotate. This design makes the driving process more efficient and stable. By precisely controlling the rotation of the worm gear 93 by the motor, the speed of the conveyor roller 4 can be precisely adjusted to meet different processing requirements. At the same time, this transmission method can effectively transmit the power of the motor to the conveyor roller 4, ensuring that the aluminum rod can stably move laterally on the concave conveyor seat 3, providing a strong guarantee for the continuous automated uninterrupted production and processing of the equipment.

[0029] refer to Figure 3The support mechanism 2 includes a sleeve 21, which is fixedly installed on both sides of the top of the base 1. A sliding rod 22 is slidably connected inside the sleeve 21. The top of the sliding rod 22 is fixedly connected to both sides of the bottom of the concave conveyor seat 3. A fixing screw 23 is threadedly connected to one side of the upper end of the sleeve 21. The fixing screw 23 is a hand-tightening screw. Limiting holes 24 are linearly arranged at equal intervals on the side of the sliding rod 22 near the fixing screw 23. The end of the hand-tightening screw is inserted into the inner side of the limiting hole 24. The sleeve 21, fixedly installed on both sides of the top of the base 1, provides a stable sliding space for the sliding rod 22. The top of the sliding rod 22 is fixedly connected to both sides of the bottom of the concave conveyor seat 3, enabling the concave conveyor seat 3 to... The sliding of the slide rod 22 within the sleeve 21 enables vertical displacement. This design facilitates the adjustment of the height of the positioning mechanism 7, cutting mechanism 8, and driving mechanism 9, greatly improving the overall adaptability of the device. The hand-tightening fixing screw 23, threaded on one side of the upper end of the sleeve 21, is easy to operate. After the height is adjusted, the fixing screw 23 is twisted and inserted into the limiting holes 24, which are linearly arranged at equal intervals on one side of the slide rod 22. This allows the fixing screw 23 and the limiting holes 24 to engage and limit each other, resulting in good stability for the sleeve 21 and the slide rod 22. This support mechanism 2 allows the device to be flexibly adjusted in height, improving ease of use.

[0030] refer to Figures 1-2 The cutting mechanism 8 includes a mounting bracket 81, which is fixedly mounted on the top side of the concave conveyor base 3. A cylinder 82 is fixedly mounted on the top of the mounting bracket 81. The output end of the cylinder 82 passes through the mounting bracket 81 and is fixedly mounted on a mounting housing 83. A cutting disc 84 is rotatably connected inside the mounting housing 83. A second motor 85 is fixedly mounted on one side of the mounting housing 83, and the output end of the second motor 85 is fixedly connected to one side of the cutting disc 84. The mounting bracket 81, fixed on the top side of the concave conveyor base 3, provides a stable mounting base for the cylinder 82. The output end of the cylinder 82 passes through the mounting bracket 81 and connects to the mounting housing 83, enabling precise control of the mounting housing 83. The vertical movement of cylinder 82 allows the mounting housing 83 to move downwards when the aluminum rod needs to be cut. This causes the cutting disc 84, which is rotatably connected inside the mounting housing 83, to contact the aluminum rod. The second motor 85 on one side of the mounting housing 83 starts, and its output drives the cutting disc 84 to rotate, thus achieving the cutting of the aluminum rod. This design makes the cutting process more precise and efficient. The cooperation between cylinder 82 and the motor enables the cutting operation to be completed quickly and accurately, improving the production efficiency of the equipment. Simultaneously, the cutting mechanism 8, in conjunction with the positioning mechanism 7 and the drive mechanism 9, enables continuous, automated, and uninterrupted production, providing a reliable guarantee for aluminum rod processing.

[0031] Operating principle and advantages: After the support mechanism 2 is set up, the adjustable slide rod 22 can slide inside the sleeve 21 during use, thereby assisting in adjusting the vertical displacement of the concave conveyor seat 3. This operation facilitates the adjustment of the height of the positioning mechanism 7, cutting mechanism 8 and driving mechanism 9 of this device, improving the overall adaptability of the device during use. After the height is adjusted, the fixing screw 23 is twisted and inserted into the limiting hole 24. The fixing screw 23 and the limiting hole 24 are engaged and limited, which makes the sleeve 21 and slide rod 22 have good stability. This allows the device to flexibly adjust the height and improve the ease of use.

[0032] After the positioning mechanism 7 is set, when the device is in use, the aluminum rod is placed on the top of the conveying roller 4 inside the concave conveying seat 3. At this time, the guide groove 5 provides auxiliary guidance. The guide groove 5 is V-shaped. Through its auxiliary guidance, the aluminum rod can be stably placed inside the guide groove 5. The electric push rod 72 is started to run, pushing the top plate 73 to move down. The top plate 73 moves down, causing the pressing roller 742 inside the fixed seat 741 to move down. The two ends of the pressing roller 742 are set in a V-shape. The cylinder 82 is started to run, pushing the pressing roller 742 to move down. The pressing roller 742 moves down and presses against the aluminum rod. Through the auxiliary guidance of the V-shaped guide groove 5, the aluminum rod is stably placed inside the guide groove 5, so that the whole device can stably clamp and position the aluminum rod, improving the overall production and processing stability of the device.

[0033] After setting the drive mechanism 9, when this device is in use, the first motor 94 is started to drive the synchronous pulley 95 and synchronous belt 96 to rotate, which in turn drives the worm 93 to rotate. During the rotation of the worm 93, since the worm 93 and the turbine 91 are connected by transmission, the worm 93 can drive each turbine 91 to rotate. The rotation of the turbine 91 in turn drives the transmission roller 4 inside the concave transmission seat 3 to rotate. The rotation of the transmission roller 4 can drive the aluminum rod between the inner side of the transmission roller 4 and the extrusion roller 742 to move laterally. At this time, the cylinder 82 is started to drive the mounting shell 83 to move down. The movement of the mounting shell 83 causes the cutting disc 84 to contact the aluminum rod. The second motor 85 is started to drive the cutting disc 84 to rotate, so that the aluminum rod can be cut. It can be seen that when this equipment is in use, the aluminum rod only needs to be filled into the transmission roller 4 and the guide roller, and then the first motor 94 is started to drive the aluminum rod to move in the concave transmission seat 3, so that this device can achieve continuous automated uninterrupted production and processing during use, thereby improving the production and processing efficiency of this equipment.

Claims

1. An aluminum rod processing device, comprising a base, characterized in that: A support mechanism is fixedly installed on the top of the base, and a concave conveyor seat is fixedly installed on the top of the support mechanism. Conveyor rollers are rotatably connected at equal intervals on the inner side of the concave conveyor seat. Guide grooves are opened on the outer surface of the conveyor rollers. A fixing frame is fixedly installed on the top of the concave conveyor seat. A positioning mechanism is fixedly installed in the middle of the top of the fixing frame. The positioning mechanism covers the top of each conveyor roller. A cutting mechanism is fixedly installed on one side of the top of the concave conveyor seat. A driving mechanism is fixedly installed on one side of the concave conveyor seat. The positioning mechanism includes a fixed plate, which is fixedly installed at the top center of the fixed frame. An electric push rod is fixedly installed on the top of the fixed plate. The output end of the electric push rod passes through the fixed plate and the fixed frame and is fixedly installed on a top plate. Positioning components are fixedly installed at equal intervals on the bottom of the top plate.

2. The aluminum rod processing equipment according to claim 1, characterized in that: The positioning component includes a fixed base, which is fixedly installed at the bottom center and both sides of the top plate, and the inner side of the fixed base is rotatably connected to a squeezing roller.

3. The aluminum rod processing equipment according to claim 2, characterized in that: Both ends of the extrusion roller are conical, and the cross-sectional shape of the guide groove is V-shaped.

4. The aluminum rod processing equipment according to claim 1, characterized in that: The drive mechanism includes a turbine and side plates. The side plates are fixedly installed at the front and rear ends of one side of the concave conveyor seat. The turbines are rotatably connected to one side of the concave conveyor seat at equal intervals. A worm gear is rotatably connected between the inner sides of the side plates. The turbine and the worm gear are connected by a transmission. A first motor is fixedly connected to the outer side of one side plate. A synchronous pulley is fixedly installed at the output end of the first motor. A synchronous pulley is also fixedly connected to one end of the worm gear. The synchronous pulleys are connected by a synchronous belt. The inner side of the turbine is fixedly connected to one end of the conveyor roller.

5. The aluminum rod processing equipment according to claim 1, characterized in that: The support mechanism includes a sleeve, which is fixedly installed on both sides of the top of the base. A sliding rod is slidably connected inside the sleeve. The top of the sliding rod is fixedly connected to both sides of the bottom of the concave conveyor seat. A fixing screw is threadedly connected to one side of the upper end of the sleeve.

6. The aluminum rod processing equipment according to claim 5, characterized in that: The fixing screw is a hand-tightening screw, and the slide bar has limit holes arranged linearly at equal intervals on the side near the fixing screw. The end of the hand-tightening screw is inserted into the inner side of the limit hole.

7. The aluminum rod processing equipment according to claim 1, characterized in that: The cutting mechanism includes a mounting bracket, which is fixedly mounted on the top side of the concave conveyor seat. A cylinder is fixedly mounted on the top of the mounting bracket. The output end of the cylinder passes through the mounting bracket and is fixedly mounted on a mounting housing. A cutting disc is rotatably connected inside the mounting housing. A second motor is fixedly mounted on one side of the mounting housing, and the output end of the second motor is fixedly connected to one side of the cutting disc.

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