Automatic tray placing and film covering device for products

Abstract

The utility model discloses an automatic tray placing and film covering device for products. The automatic tray placing and film covering device comprises a lower frame, the material clamping disc carrying mechanism is arranged in the lower frame in a penetrating mode. The first tray discharging lifting carrying mechanism is arranged on one side of the upper end of the fixed bottom plate, the movable conveying belt mechanism is arranged on one side of the first tray discharging lifting carrying mechanism, the film drawing machine synchronous belt transmission mechanism and the intelligent robot tray placing mechanism are arranged in the middle of the upper end of the fixed bottom plate, and the tray positioning mechanism is arranged on the front side of the intelligent robot tray placing mechanism. A second tray feeding lifting carrying mechanism is arranged on the side, away from the first tray discharging lifting carrying mechanism, of the upper end of the fixed bottom plate, and a movable protection plate is arranged on one side of the second tray feeding lifting carrying mechanism. And the product transporting and detecting mechanism is arranged below the charging tray feeding, lifting and carrying mechanism II. The utility model has the advantages that the position and the fitting precision of the part on the wobble plate are ensured, and the position deviation is reduced; the thin film is tightly attached to the part, and quality defects such as wrinkles, bubbles and hollowing are avoided.

Description

Technical Field

[0001] This utility model relates to the application of automation technology in the field of parts packaging, specifically an automated product traying and film coating device. Background Technology

[0002] With the rapid development of automation technology, the demand for automated equipment in industrial production is increasing daily. Some components are susceptible to static electricity, dust, and other factors during production, transportation, and storage. Tray-mounted coating devices can provide a relatively stable and clean environment for these products, preventing damage and improving production efficiency. Current technologies generally employ manual tray placement and coating, placing components one by one into designated slots on empty trays, or grabbing multiple products at once and placing them on empty trays before manually moving them to their respective slots for coating. This method is not only slow, unstable, and has low output, but also has high labor costs and low safety. Furthermore, issues such as misalignment, damage, unevenness, and air bubbles can easily occur during the coating process, affecting the coating effect.

[0003] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the above-mentioned technical defects and provide an automated product traying and coating device.

[0005] To solve the above problems, the technical solution of this utility model is: an automated traying and film coating device for a product, including a lower frame, a fixed base plate at the upper end of the lower frame, an upper profile frame at the upper end of the fixed base plate, and a wiring guard plate, a film pressing and cutting mechanism and a robot control cabinet arranged sequentially inside the lower frame.

[0006] A material clamping tray conveying mechanism, which is installed inside the lower frame;

[0007] A material tray unloading lifting and transporting mechanism one is provided, which is located on one side of the upper end of a fixed base plate. A movable conveyor belt mechanism is provided on one side of the material tray unloading lifting and transporting mechanism one. A film stretching machine synchronous belt transmission mechanism and an intelligent robot tray placement mechanism are provided in the middle of the upper end of the fixed base plate. A product is provided on one side of the film stretching machine synchronous belt transmission mechanism. A material tray positioning mechanism is provided in front of the intelligent robot tray placement mechanism. A material tray loading lifting and transporting mechanism two is provided on the upper end of the fixed base plate away from the material tray unloading lifting and transporting mechanism one. A movable guard plate is provided on one side of the material tray loading lifting and transporting mechanism two.

[0008] The product transportation and testing mechanism is located below the material tray loading and lifting conveying mechanism 2.

[0009] The material tray is fixed by a material tray positioning mechanism.

[0010] Furthermore, a power distribution cabinet and a gas source backplate are respectively provided on both sides of one end of the lower frame, and a side plate and a solenoid valve backplate are respectively provided on both sides of the other end of the lower frame. Multiple feet are provided at the lower end of the lower frame.

[0011] Furthermore, both the first material tray unloading lifting and transporting mechanism and the second material tray loading lifting and transporting mechanism are equipped with lifting drag chains on one side.

[0012] Furthermore, the film pressing and cutting mechanism includes an independent support frame, a product pressing mechanism, a roller mechanism, and a pressure film cutting mechanism, all of which are fixed to the independent support frame by bolts.

[0013] The advantages of this invention compared to existing technologies are as follows:

[0014] (1) This utility model adopts a reasonable mechanical structure and is equipped with an intelligent positioning system to ensure the position and fitting accuracy of the parts on the tray, reduce positional deviation, and improve the consistency and stability of the product; by accurately controlling the technical parameters such as tension, pressing, and temperature during the lamination process, the film is tightly bonded to the parts, avoiding quality defects such as wrinkles, bubbles, and hollows, improving the quality and effect of lamination, and better protecting the product; reducing direct contact with personnel, staff only need to perform auxiliary work such as feeding and monitoring, reducing direct contact with lamination materials, mechanical moving parts of equipment, etc., and greatly reducing the risk of injury to staff; through intelligent tray placement and high-quality lamination, the packaging quality and appearance of the product can be effectively improved, meeting consumers' demand for high-quality products and enhancing the market competitiveness of the product. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the lower frame of the automated tray-setting and film-coating device for a product of this utility model.

[0016] Figure 2 This is a three-dimensional structural diagram of an embodiment of an automated tray-setting and coating device for a product according to this utility model;

[0017] Figure 3 yes Figure 2 The schematic diagram of the three-dimensional structure shown is an isometric view of the internal mechanism of the upper profile frame removed.

[0018] Figure 4This is a three-dimensional structural diagram of some mechanisms in an embodiment of an automated tray-setting and coating device for a product according to this utility model.

[0019] Figure 5 This is a three-dimensional structural diagram of the moving conveyor belt mechanism in an embodiment of an automated tray-setting and film-coating device for a product according to this utility model;

[0020] Figure 6 This is a three-dimensional structural diagram of the film pressing and cutting mechanism in an embodiment of an automated tray-setting and film-coating device for a product according to this utility model;

[0021] Figure 7 This is a partial enlarged view of an embodiment of an automated traying and coating device for a product according to this utility model.

[0022] As shown in the figure: 1. Lower frame; 111. Power distribution cabinet; 112. Air source back panel; 113. Side panel; 114. Solenoid valve back panel; 115. Foot; 2. Upper profile frame; 3. Fixed base plate; 4. Material tray loading, lifting and transporting mechanism II; 5. Film pressing and cutting mechanism; 511. Independent support frame; 512. Product pressing mechanism; 513. Roller mechanism; 514. Pressure film cutting mechanism; 6. Intelligent robot tray placement mechanism; 7. Mobile conveyor belt mechanism; 8. Material tray positioning mechanism; 9. Material tray unloading, lifting and transporting mechanism I; 10. Clamping tray transporting mechanism; 11. Film stretching machine synchronous belt drive mechanism; 12. Product transportation and testing mechanism; 13. Cable guide plate; 14. Robot control cabinet; 15. Product; 16. Mobile guide plate; 17. Lifting drag chain; 18. Material tray. Detailed Implementation

[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0024] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0025] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0026] like Figures 1 to 7As shown, an automated tray-stacking and coating device for a product includes a lower frame 1. A power distribution cabinet 111 and a gas source backplate 112 are respectively installed on both sides of one end of the lower frame 1. Side plates 113 and a solenoid valve backplate 114 are respectively installed on both sides of the other end of the lower frame 1. Multiple feet 115 are installed at the lower end of the lower frame 1. The lower frame 1 is placed on the ground and is the main load-bearing component, used to support other beams and equipment components to ensure stability.

[0027] A fixed base plate 3 is installed on the upper end of the lower frame 1, and an upper profile frame 2 is installed on the upper end of the fixed base plate 3. Inside the lower frame 1, a cable guide plate 13, a film pressing and cutting mechanism 5, and a robot control cabinet 14 are arranged in sequence; a clamping tray conveying mechanism 10 is installed inside the lower frame 1.

[0028] The film pressing and cutting mechanism 5 includes an independent support frame 511, a product pressing mechanism 512, a roller mechanism 513, and a pressure cutting mechanism 514. The product pressing mechanism 512, the roller mechanism 513, and the pressure cutting mechanism 514 are all fixed to the independent support frame 511 by bolts. The film enters the equipment through the roller structure 513, and is aligned and corrected by the product pressing mechanism 512 to keep the film flat and wrinkle-free. The pressure cutting mechanism 514 uses mechanical pressure to tightly bond the film to the machine material, and then the cylinder drives the knife assembly to perform continuous and synchronous high-speed cutting to cut the film.

[0029] A material tray unloading lifting and transporting mechanism 9 is installed on one side of the upper end of the fixed base plate 3. A mobile conveyor belt mechanism 7 is installed on one side of the material tray unloading lifting and transporting mechanism 9. A film stretching machine synchronous belt drive mechanism 11 and an intelligent robot tray placement mechanism 6 are installed at the middle of the upper end of the fixed base plate 3. A product 15 is installed on one side of the film stretching machine synchronous belt drive mechanism 11. A material tray positioning mechanism 8 is installed in front of the intelligent robot tray placement mechanism 6. A material tray loading lifting and transporting mechanism 4 is installed on the upper end of the fixed base plate 3 away from the material tray unloading lifting and transporting mechanism 9. A mobile guard plate 16 is installed on one side of the material tray loading lifting and transporting mechanism 4. A product transportation and inspection mechanism 12 is located below the material tray loading lifting and transporting mechanism 4. The material tray 18 is fixed by the material tray positioning mechanism 8.

[0030] Lifting drag chains 17 are installed on one side of both the material tray unloading lifting and transporting mechanism 19 and the material tray loading lifting and transporting mechanism 24.

[0031] Working Principle: An automated tray loading and coating device for a product is powered by cylinders, hydraulic cylinders, motors, and other drive devices. Under the command of the control system, the material tray loading and lifting conveying mechanism 2 4 grips the material tray 18 according to its characteristics. Driven by the lifting drag chain 17, the material tray 18 rises or falls. After the tray loading and lifting conveying mechanism 2 4 lifts the material tray 18 to the working position, it releases. During the loading of the material tray 18, the side movable guard plate 16 provides an accurate positioning reference for the material tray 18, ensuring that the material tray 18 is accurately placed in the predetermined position and preventing the material tray 18 from shifting, slipping, or moving excessively during the conveying process. Then, the tray clamping and conveying mechanism 10 sends out the material tray 18. Under the action of the linear motor, the separated material tray 18 is accurately conveyed to the loading station through the chain drive, realizing the one-by-one supply of material trays 18. Then, the material tray positioning mechanism 8 fixes the material tray 18 to ensure the stability of the material tray 18. The conveying speed can be adjusted by the motor speed controller, etc. The intelligent robot tray-laying mechanism 6 is controlled by the robot control cabinet 14 to precisely grasp the product 15 and place it in the designated position on the tray 18, achieving fast and accurate tray placement. The product 15 is transported from one workstation to the designated position by the product transport and inspection mechanism 12 according to a preset path and program for the robot to grasp, enabling fast and efficient product transport and reducing waiting time between workstations. Simultaneously, the appearance, dimensions, and performance of the products are inspected to promptly identify defective products and ensure product quality. Finally, the film stretching machine's synchronous belt drive mechanism 10 stretches the film from the device to the tray 18 to be coated, ensuring the film covers the entire tray 18 and achieving precision in the film stretching action. After coating, the film pressing and cutting mechanism 5 smooths the film, eliminating wrinkles and bubbles on the film surface, and applies appropriate pressure to ensure a tight fit between the film and the product 15 surface before cutting, ensuring the quality and effect of the film cutting. Finally, the material tray positioning mechanism 8 is opened, and the material tray conveying mechanism 10 continues to move the material tray to the unloading station. The material tray unloading lifting and conveying mechanism 9, under the action of the lifting drag chain 17, lifts the material tray 18 to a suitable height to ensure that the product is accurately placed on the moving conveyor belt mechanism 7, thereby realizing the automatic traying and film coating of the product.

[0032] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer for control. The detailed description of known functions and components is omitted in the specific implementation of this disclosure. To ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0033] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. An automated product tray and film lamination apparatus, comprising: Include: The lower frame (1), the upper end of the lower frame (1) is provided with a fixed bottom plate (3), the upper end of the fixed bottom plate (3) is provided with an upper profile frame (2), the inside of the lower frame (1) is sequentially provided with a wiring guard plate (13), a film pressing and cutting mechanism (5) and a robot control cabinet (14); The clamping disc conveying mechanism (10) is arranged in the lower frame (1); The tray unloading lifting conveying mechanism (9) is arranged on one side of the upper end of the fixed bottom plate (3), one side of the tray unloading lifting conveying mechanism (9) is provided with a moving conveying belt mechanism (7), the middle of the upper end of the fixed bottom plate (3) is provided with a film pulling machine synchronous belt transmission mechanism (11) and an intelligent robot disc placing mechanism (6), one side of the film pulling machine synchronous belt transmission mechanism (11) is provided with a product (15), the front side of the intelligent robot disc placing mechanism (6) is provided with a tray positioning mechanism (8), the side of the upper end of the fixed bottom plate (3) away from the tray unloading lifting conveying mechanism (9) is provided with a tray feeding lifting conveying mechanism (4), one side of the tray feeding lifting conveying mechanism (4) is provided with a moving guard plate (16). The product transportation and detection mechanism (12) is arranged below the tray feeding lifting conveying mechanism (4). The tray (18) is fixed by the tray positioning mechanism (8).

2. The automatic tray and film laying device for products according to claim 1, characterized in that: The inside of the lower frame (1) is provided with a power distribution cabinet (111) and an air source back plate (112) on both sides of one end, the inside of the lower frame (1) is provided with a side small plate (113) and an electromagnetic valve back plate (114) on both sides of the other end, the lower end of the lower frame (1) is provided with a plurality of bottom feet (115).

3. The automatic tray and film laying device for products according to claim 1, characterized in that: One side of the tray unloading lifting conveying mechanism (9) and the tray feeding lifting conveying mechanism (4) is provided with a lifting drag chain (17).

4. The automatic tray and film laying device for products according to claim 1, characterized in that: The film pressing and cutting mechanism (5) comprises an independent support frame (511), a product pressing mechanism (512), a roller mechanism (513) and a pressure film cutting mechanism (514), the product pressing mechanism (512), the roller mechanism (513) and the pressure film cutting mechanism (514) are fixed on the independent support frame (511) by bolts.

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