Manufacturing and welding tool for whole grain net rack of dry process machine

By designing a welding fixture consisting of a base plate, a vertical frame, and a servo motor, efficient and stable welding of the dry-process granulation mesh frame was achieved, solving the problems of low welding efficiency and difficulty in ensuring precision in existing technologies.

CN223971077UActive Publication Date: 2026-03-06HARBIN ARCHETECTURAL ENG GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The existing dry-process granulation mesh frame has low welding efficiency and needs to be flipped and fixed again, resulting in low efficiency and difficulty in ensuring processing accuracy.

Method used

The welding fixture consists of a base plate, uprights, support rods, limit components, and servo motors. The servo motor drives the lifting of the connecting frame and the limiting of the rollers to achieve stable positioning and efficient welding of the screen.

Benefits of technology

It improved welding efficiency, enhanced the stability of the screen and the welding quality, and ensured processing accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223971077U_ABST
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Abstract

The utility model provides a manufacturing and welding tool for a whole grain net rack of a dry method machine, which belongs to the field of machining tools and comprises a bottom plate, a vertical frame and a supporting rod are fixedly connected onto the bottom plate, a plurality of limiting components are mounted on the bottom plate, a positioning opening is formed in the bottom plate, a placing component is mounted on the vertical frame, and the supporting rod is fixedly connected onto the bottom plate. The placing assembly comprises two lifting grooves formed in the vertical frame, the inner wall of one lifting groove is rotationally connected with a threaded rod, and two connecting frames are slidably connected between the two lifting grooves. The servo motor is matched with the threaded rod, the height of the two connecting frames is adjusted, a user can weld the top end and the bottom of the net rack body conveniently, the welding efficiency is improved, the screen is limited through the roller, the stability of the screen is improved, the screen is prevented from moving and bending deformation in the welding process, and the welding quality is improved. And the welding quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of machining tooling technology, and in particular to a manufacturing and welding tooling for a dry-process granulation mesh frame. Background Technology

[0002] Granulation frames are widely used in the machinery industry, especially in the granulation system of dry granulation machines. As a component of the granulation system, the granulation frame has high requirements for manufacturing precision.

[0003] A manufacturing fixture for a dry-process grain-forming mesh frame, application number CN202322927403.8, includes a fixture base plate, a fixture pressure plate disposed above the fixture base plate, and a support rod disposed between the fixture pressure plate and the fixture base plate. The fixture base plate has a positioning groove B that matches the shape of one side of the grain-forming mesh frame, and the fixture pressure plate has a positioning groove A that matches the shape of the other side of the grain-forming mesh frame. A set of locking nuts B is provided on the side of the fixture base plate along the outer shape of the positioning groove B, and a set of locking nuts A is provided on the side of the fixture pressure plate along the outer shape of the positioning groove A. This invention allows the grain-forming mesh frame parts to be placed in the fixture for positioning and locking before welding, avoiding inaccurate assembly and reducing welding deformation. After welding, the fixture can still be used for finishing, avoiding inaccurate clamping and ensuring the machining datum, significantly reducing machining difficulty and cost, and improving overall machining accuracy. However, after welding one end of the space frame, it is necessary to remove the space frame, flip it over, and then fix it again for welding, which results in low welding efficiency. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a manufacturing and welding fixture for a dry-process granulation mesh frame.

[0005] An embodiment of this utility model provides a manufacturing welding fixture for a dry-process granulation mesh frame, comprising:

[0006] A base plate is provided, on which a vertical frame and a support rod are fixedly connected. Multiple limiting components are installed on the base plate, and a positioning opening is provided. A placement component is installed on the vertical frame, comprising two lifting slots on the vertical frame. A threaded rod is rotatably connected to the inner wall of one of the lifting slots. Two connecting frames are slidably connected between the two lifting slots, with the threaded rod threaded through both connecting frames. A placement frame is fixedly connected to one of the connecting frames, and a placement slot is provided on the placement frame. A positioning frame is fixedly connected to the other connecting frame, the shape of which matches the shape of the positioning opening. A servo motor is fixedly installed on the upper surface of the vertical frame, and the rotating end of the servo motor is fixedly connected to the threaded rod. A space frame body is installed between the placement slot and the positioning frame.

[0007] Furthermore, the limiting component includes two movable slots on the base plate, each of which is slidably connected to a movable plate. Two spring frames are fixedly connected to the base plate, and connecting rods are fixedly connected to the side walls of each of the two movable plates. The two connecting rods slide through the base plate and are respectively fixedly connected to the two spring frames. Support frames are fixedly connected to each of the two movable plates, and multiple rollers are rotatably connected to each of the two support frames.

[0008] Furthermore, the lower end faces of the upright frame and the support rod are fixedly connected with pads, the lower end faces of the pads are provided with anti-slip textures, and the placement groove is provided with an anti-slip pad layer, the anti-slip pad layer being made of rubber.

[0009] Furthermore, the surface of the roller is provided with a protective padding layer.

[0010] Furthermore, a mesh frame body is installed between the placement slot and the positioning frame, and the mesh frame body consists of two directional crossbars and a screen.

[0011] Furthermore, a guide rod is fixedly connected to the inner wall of another of the lifting slots, and the guide rod slides through the two connecting frames.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. Place one of the directional crossbars in the placement slot, then the servo motor starts working, causing the connecting frame to move down. Then, insert the screen into the positioning port and install it on one of the directional crossbars. At this time, install the other directional crossbar on the screen and weld it. When it is necessary to weld the bottom directional crossbar, the servo motor starts working, causing the two connecting frames to rise above the base plate, making it easier for the user to perform welding work and improving welding efficiency.

[0014] 2. After the screen is inserted into the positioning port, the rollers on the two support frames will limit and fix the screen, which improves the stability of the screen, prevents the screen from moving and bending during welding, and improves the quality of welding. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a manufacturing welding fixture for a dry-process granulation mesh frame as described in an embodiment of this utility model.

[0016] Figure 2 This is a three-dimensional side view of a manufacturing welding fixture structure for a dry-process granulation mesh frame as described in an embodiment of this utility model.

[0017] Figure 3 This is a three-dimensional sectional view of a manufacturing welding fixture for a dry-process granulation mesh frame as described in an embodiment of this utility model.

[0018] In the above attached diagram: 1 base plate, 2 upright frame, 3 lifting groove, 4 threaded rod, 5 connecting frame, 6 placement frame, 7 positioning frame, 8 servo motor, 9 grid frame body, 10 moving groove, 11 moving plate, 12 spring frame, 13 connecting rod, 14 support frame, 15 roller, 16 pad. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0020] like Figures 1-3 As shown in the figure, this utility model embodiment proposes a manufacturing welding fixture for a dry-process granulation mesh frame, comprising:

[0021] The base plate 1 has a fixedly connected frame 2 and support rod. A pad 16 is fixedly connected to the lower end of both the frame 2 and the support rod. The lower end of the pad 16 has anti-slip textures to improve the overall stability of the device. An anti-slip pad layer made of rubber is provided inside the placement groove to improve the stability of the mesh frame body 9 within the placement groove. Multiple limiting components are installed on the base plate 1, and a positioning opening is provided on the base plate 1. Placement components are installed on the frame 2.

[0022] The placement assembly includes two lifting slots 3 on the upright frame 2. A threaded rod 4 is rotatably connected to the inner wall of one of the lifting slots 3. Two connecting frames 5 are slidably connected between the two lifting slots 3. The threaded rod 4 is threaded through the two connecting frames 5. A placement frame 6 is fixedly connected to one of the connecting frames 5, and a placement slot is opened on the placement frame 6. A positioning frame 7 is fixedly connected to the other connecting frame 5. The shape of the positioning frame 7 matches the shape of the positioning port. A servo motor 8 is fixedly installed on the upper end face of the upright frame 2. The rotating end of the servo motor 8 is fixedly connected to the threaded rod 4. A screen frame body 9 is installed between the placement slot and the positioning frame 7. The screen frame body 9 consists of two directional crossbars and a screen. A guide rod is fixedly connected to the inner wall of the other lifting slot 3. The guide rod slides through the two connecting frames 5, making the lifting of the connecting frame 5 more stable.

[0023] The limiting assembly includes two movable slots 10 on the base plate 1, each with a movable plate 11 slidably connected to it. Two spring frames 12 are fixedly connected to the base plate 1. Connecting rods 13 are fixedly connected to the side walls of the two movable plates 11. The two connecting rods 13 slidably pass through the base plate 1 and are respectively fixedly connected to the two spring frames 12. Support frames 14 are fixedly connected to the two movable plates 11. Multiple rollers 15 are rotatably connected to the two support frames 14. The surface of the rollers 15 is provided with a protective pad.

[0024] The detailed working process of this utility model is as follows:

[0025] First, the device is placed in the designated processing area. Then, one of the directional crossbars is placed in the placement slot on the placement frame 6. Subsequently, the servo motor 8 starts working, causing the threaded rod 4 to rotate. The two connecting frames 5 move down in the lifting slot 3, causing the placement frame 6 to move below the base plate 1. Then, the user passes the screen through the positioning frame 7 and the positioning port and installs it on one of the directional crossbars. When the screen is inserted into the positioning port, the screen will first contact the roller 15, causing the spring frame 12 to retract. The moving plate 11 moves in the moving slot 10, causing the two support frames 14 to move away from each other, allowing the screen to pass between the rollers 15. The rollers 15 on the two support frames 14 will limit and fix the screen, improving the stability of the screen and preventing the screen from moving and bending during welding, thus improving the welding quality. At this time, the other directional crossbar is installed on the screen and welded. When it is necessary to weld the bottom directional crossbar, the servo motor 8 starts working, causing the connecting frame 5, which was originally located below the base plate 1, to rise above the base plate 1, making it easier for the user to perform welding work again and improving welding efficiency.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A manufacturing welding tool for a dry process machine whole grain net rack, characterized by, The utility model relates to a kind of manufacturing welding tool for dry process machine whole grain net rack, including: Bottom plate (1), the bottom plate (1) is fixedly connected with stand (2) and support rod, a plurality of limiting components are installed on the bottom plate (1), positioning opening is opened on the bottom plate (1), placing assembly is installed on the stand (2), the placing assembly includes two lifting grooves (3) opened in stand (2), one of the lifting grooves (3) inner wall is rotatably connected with threaded rod (4), two connection frames (5) are slidably connected between the two lifting grooves (3), the threaded rod (4) is threaded through two connection frames (5), one of the connection frames (5) is fixedly connected with placing rack (6), placing groove is opened on the placing rack (6), the other connection frame (5) is fixedly connected with positioning frame (7), the positioning frame (7) shape and positioning opening shape are matched, the stand (2) upper end surface is fixedly installed with servo motor (8), the servo motor (8) rotating end is fixedly connected on threaded rod (4).

2. The manufacturing welding tool for dry process machine whole grain net rack according to claim 1, characterized in that: The limiting component includes two moving grooves (10) opened on the bottom plate (1), two moving plates (11) are slidably connected in the two moving grooves (10), the bottom plate (1) is fixedly connected with two spring frames (12), two connecting rods (13) are fixedly connected to the side walls of the two moving plates (11), two connecting rods (13) are slidably penetrated through the bottom plate (1), two connecting rods (13) are fixedly connected to the two spring frames (12) respectively, two moving plates (11) are fixedly connected with support frames (14) respectively, and a plurality of rollers (15) are rotatably connected to the two support frames (14).

3. The manufacturing welding tool for dry process machine whole grain net rack according to claim 1, characterized in that: The lower end surfaces of the stand (2) and the support rod are fixedly connected with a backing plate (16), the lower end surface of the backing plate (16) is provided with anti-skid lines, the placing groove is provided with an anti-skid pad layer, and the anti-skid pad layer is made of rubber.

4. The manufacturing welding tool for dry process machine whole grain net rack according to claim 2, characterized in that: The surface of the roller (15) is provided with a protective pad layer.

5. The manufacturing welding tool for dry process machine whole grain net rack according to claim 1, characterized in that: The placing groove and the positioning frame (7) are jointly installed with a net rack body (9), and the net rack body (9) is composed of two directional cross bars and a screen.

6. The manufacturing welding tool for dry process machine whole grain net rack according to claim 1, characterized in that: The other lifting groove (3) inner wall is fixedly connected with a guide rod, and the guide rod is slidably penetrated through the two connection frames (5).

Citation Information

Patent Citations

  • Manufacturing tool for granulating net rack of dry process machine

    CN221337195U