Automatic loading and unloading equipment for building integrated photovoltaics (BIPV) products

Abstract

The utility model provides automatic loading and unloading equipment for BIPV (building integrated photovoltaics) products. The automatic loading and unloading equipment comprises a kettle chamber trolley, a lifting scaling ladder, a tray and a conveying table, the kettle chamber trolley, the lifting scaling ladder and the conveying table are arranged in sequence, the tray is placed on the conveying table, and the tray is conveyed into the lifting scaling ladder through the conveying table; the lifting scaling ladder is used for pulling the tray into the kettle chamber trolley; and the kettle chamber trolley is used for carrying out layered storage on the trays. According to the BIPV glass loading and unloading device, automatic equipment is used for replacing manual loading and unloading of BIPV glass parts, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of product loading and unloading, and in particular relates to automatic loading and unloading equipment for BIPV products. Background Technology

[0002] Currently, the loading and unloading of BIPV glass is done manually. However, BIPV glass is large, and manual loading and unloading is too inefficient. In addition, manual handling can lead to glass slippage and damage to the product, and also poses safety hazards to workers. How to replace manual labor with automated equipment for loading and unloading is an urgent problem to be solved. Furthermore, due to the large size of BIPV glass products, how to improve space utilization is also an issue that needs to be addressed. Utility Model Content

[0003] In view of this, the present invention aims to propose an automatic loading and unloading device for BIPV products, which replaces manual loading and unloading of BIPV glass with automated equipment, thereby improving work efficiency.

[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows:

[0005] BIPV product automated loading and unloading equipment, including reactor trolley, lifting ladder, pallet and conveyor;

[0006] The vessel trolley, the lifting ladder, and the conveyor platform are arranged in sequence. The pallet is placed on the conveyor platform and transported to the lifting ladder via the conveyor platform.

[0007] The lifting ladder is used to pull the pallet into the reactor trolley;

[0008] The vessel trolley is used for layered storage of pallets.

[0009] Furthermore, the conveyor table includes a conveying assembly, a frame, and a tray;

[0010] The conveying assembly includes a conveyor motor, a drive wheel, a driven wheel, a front conveyor rod, a rear conveyor rod, and a conveyor track;

[0011] The front and rear conveyor rods are respectively mounted to the front and rear ends of the frame via bearing seats; the front and rear conveyor rods are provided with a number of pulleys, and the conveyor belt is wound around the pulleys of the front and rear conveyor rods;

[0012] The front conveyor rod is also equipped with a driven wheel, the conveyor motor is installed below the frame, the output end of the conveyor motor is equipped with a drive wheel, and the drive wheel and the driven wheel are connected synchronously.

[0013] The pallet is mounted on a conveyor belt to enable pallet transfer.

[0014] Furthermore, the lifting ladder includes a chassis, a lifting platform assembly, and a lifting drive assembly;

[0015] The lifting drive assembly is installed on the top of the chassis and there are two sets. The lifting platform assembly is located at the bottom of the chassis, and the two sides of the lifting platform assembly are respectively connected to the two sets of lifting drive assemblies to realize the driving of the lifting platform assembly to move up and down.

[0016] The lifting platform assembly is used to store the pallet and to pull the pallet.

[0017] Furthermore, the lifting platform assembly includes a lifting storage rack and a traction assembly;

[0018] The lifting storage rack includes two main beams and several U-shaped beams; the two main beams are connected by several parallel U-shaped beams; each U-shaped beam is equipped with several pulleys for sliding the tray.

[0019] The traction assembly includes a traction integrated plate, a traction drive component, a traction rack, a traction beam, and a telescopic cylinder; the two traction integrated plates are connected by the traction beam; each of the two traction integrated plates has a traction drive component on its outer side, and the two traction drive components are connected by a synchronizing rod.

[0020] The traction rack is installed on the upper surface of the main beam, and the traction gear of the traction drive can mesh with the traction rack;

[0021] The inner side of the traction integrated plate is provided with a telescopic cylinder. The output end of the telescopic cylinder is used to insert into the insertion holes on both sides of the tray to realize the cooperation between the traction component and the tray.

[0022] Furthermore, the lifting drive assembly includes a lifting motor, a lifting sprocket, a lifting chain, and a counterweight;

[0023] The lifting motor and two lifting sprockets are installed on the top of the machine box, and the two lifting sprockets are connected to the output end of the lifting motor through a transmission rod;

[0024] The lifting chain meshes with the lifting sprocket, with the first end of the lifting chain connected to the main beam of the lifting storage rack and the second end connected to the counterweight.

[0025] Furthermore, the edge of the vessel trolley is provided with a fence formed by several support rods, and one side of the fence is open to cooperate with the lifting ladder; several pulleys are provided on both sides of the fence from top to bottom, and the pulleys divide the vessel trolley into several layers, each layer is used to place a tray, and the tray is placed between two pulleys set in the same layer.

[0026] Compared with existing technologies, the BIPV product automatic loading and unloading equipment described in this utility model has the following advantages:

[0027] (1) The automatic loading and unloading equipment for BIPV products described in this utility model can work continuously according to the set rhythm, which can replace part of the manual loading and unloading of BIPV glass, greatly improving work efficiency; and it also plays a role in protecting operators, reducing safety hazards and protecting operators.

[0028] (2) The BIPV product automatic loading and unloading equipment described in this utility model can greatly reduce the floor space occupied by equipment and products in the workshop and improve space utilization by storing pallets in layers. Attached Figure Description

[0029] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings:

[0030] Figure 1 This is a front view of the BIPV product automatic loading and unloading equipment described in this embodiment of the utility model;

[0031] Figure 2 This is a three-dimensional schematic diagram of the vessel chamber trolley described in an embodiment of the present utility model;

[0032] Figure 3 This is a three-dimensional schematic diagram of the lifting ladder described in an embodiment of the present utility model;

[0033] Figure 4 This is a three-dimensional schematic diagram of the hidden housing of the lifting ladder and the single-sided counterweight as described in this embodiment of the utility model;

[0034] Figure 5 This is a three-dimensional schematic diagram of the pallet placed on the conveyor table according to an embodiment of the present invention.

[0035] Explanation of reference numerals in the attached figures:

[0036] 1. Tank trolley; 11. Fence; 2. Lifting ladder; 21. Chassis; 22. Lifting platform assembly; 221. Lifting storage rack; 2211. Main beam; 2212. U-beam; 222. Traction assembly; 2221. Traction integrated plate; 2222. Traction drive component; 2223. Traction rack; 2224. Traction beam; 2225. Telescopic cylinder; 23. Lifting drive assembly; 231. Lifting motor; 232. Lifting sprocket; 233. Lifting chain; 234. Counterweight; 3. Pallet; 31. Insertion hole; 4. Conveyor platform; 41. Conveying assembly; 411. Conveyor motor; 412. Conveyor track; 413. Drive wheel; 414. Driven wheel; 42. Frame. Detailed Implementation

[0037] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0038] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0039] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0040] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0041] Automated loading and unloading equipment for BIPV products, such as Figures 1-5 As shown, it includes a vessel trolley 1, a lifting ladder 2, a tray 3, and a conveyor 4; the lifting ladder 2 and the conveyor 4 are both connected to a controller;

[0042] The vessel trolley 1, the lifting ladder 2 and the conveyor 4 are arranged in sequence. The pallet 3 is placed on the conveyor 4 and the pallet 3 is conveyed to the lifting ladder 2 through the conveyor 4.

[0043] The lifting ladder 2 is used to pull the pallet 3 into the furnace trolley 1;

[0044] The vessel trolley 1 is used to store the tray 3 in layers.

[0045] Preferably, the conveyor platform 4 includes a conveying assembly 41, a frame 42, and a tray 3; wherein the conveying assembly 41 includes a conveying motor 411, a drive wheel 413, a driven wheel 414, a front conveyor rod, a rear conveyor rod, and a conveyor track 412.

[0046] The front and rear conveyor rods are respectively mounted to the front and rear ends of the frame 42 via bearing seats; the front and rear conveyor rods are provided with a number of pulleys, and the conveyor belt 412 is wound around the pulleys of the front and rear conveyor rods.

[0047] The front conveyor rod is also provided with a driven wheel 414. The conveyor motor 411 is installed below the frame 42. The output end of the conveyor motor is provided with a drive wheel. The drive wheel and the driven wheel 414 are connected synchronously.

[0048] The pallet 3 is mounted on the conveyor belt 412 to enable the transport of the pallet 3.

[0049] Preferably, the lifting ladder 2 includes a housing 21, a lifting platform assembly 22, and a lifting drive assembly 23;

[0050] The lifting drive assembly 23 is installed on the top of the chassis 21, and there are two sets. The lifting platform assembly 22 is located below the chassis 21, and the two sides of the lifting platform assembly 22 are respectively connected to the two sets of lifting drive assemblies 23 to realize the driving of the lifting platform assembly 22 to move up and down.

[0051] The lifting platform assembly 22 is used to store the tray 3 and to pull the tray 3.

[0052] Preferably, the lifting platform assembly 22 includes a lifting storage frame 221 and a traction assembly 222;

[0053] The lifting and storage rack 221 includes two main beams 2211 and several U-shaped beams 2212; the two main beams 2211 are connected by several parallel U-shaped beams 2212; each U-shaped beam 2212 is provided with several pulleys for sliding the tray 3; the tray 3 enters the U-shaped beam 2212 under the conveyor of the conveyor table 4, and slides forward to the designated position under the action of the pulleys, and the lifting and storage rack 221 completes the temporary storage of the tray 3;

[0054] The traction assembly 222 includes a traction integrated plate 2221, a traction drive component 2222, a traction rack 2223, a traction beam 2224, and a telescopic cylinder 2225; the two traction integrated plates 2221 are connected by the traction beam 2224; a traction drive component 2222 is located on the outer side of each of the two traction integrated plates 2221, and the two traction drive components 2222 are connected by a synchronizing rod.

[0055] The traction rack 2223 is installed on the upper surface of the main beam 2211, and the traction gear of the traction drive 2222 can mesh with the traction rack 2223; the traction drive 2222 includes a traction motor and a traction gear, and the traction motor drives the traction gear to rotate.

[0056] The inner side of the traction integrated plate 2221 is provided with a telescopic cylinder 2225. The output end of the telescopic cylinder 2225 is provided with a fixing pin, which is used to insert into the insertion holes 31 on both sides of the tray 3 to realize the cooperation between the traction component 222 and the tray 3. Each of the four corners of the tray 3 is provided with an insertion hole 31 for cooperating with the fixing pin of the telescopic cylinder 2225.

[0057] Preferably, the lifting drive assembly 23 includes a lifting motor 231, a lifting sprocket 232, a lifting chain 233, and a counterweight 234;

[0058] The lifting motor 231 and two lifting sprockets 232 are installed on the top of the housing 21, and the two lifting sprockets 232 are connected to the output end of the lifting motor 231 through a transmission rod;

[0059] The lifting chain 233 meshes with the lifting sprocket 232. The first end of the lifting chain 233 is connected to the main beam 2211 of the lifting storage rack 221, and the second end is connected to the counterweight 234.

[0060] Preferably, the edge of the vessel trolley 1 is provided with a fence 11 formed by several support rods, and one side of the fence 11 is open to cooperate with the lifting ladder 2; several pulleys are provided on both sides of the fence 11 from top to bottom, and the pulleys divide the vessel trolley 1 into several layers, each layer is used to place the tray 3, and the tray 3 is placed between two pulleys arranged in the same layer; preferably, a sensor can be set on the fence 11 to detect whether the tray 3 is loaded or unloaded in place.

[0061] Working principle: Pallet 3 is placed on conveyor platform 4, and BIPV products are sealed in sealed bags. After startup, conveyor platform 4 transports pallet 3 to the traction origin position of lifting ladder 2 via conveyor belt 412.

[0062] The tray 3 is placed inside the lifting storage rack 221. The desired number of layers is set, and then the lifting drive component 23 operates to raise the lifting storage rack 221 to the specified height. At this time, the traction component 222 operates and moves to the tail end. Then, the fixing pin of the telescopic cylinder 2225 extends and enters the insertion hole 31 of the tray 3. The traction component 222 moves forward, which in turn moves the tray 3 forward into the vessel trolley 1. When the tray 3 is completely inside the vessel trolley 1, the fixing pin retracts, and the next tray 3 loading and unloading operation is performed, and the cycle repeats.

[0063] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A BIPV product automatic loading and unloading device, characterized in that: The barrel chamber trolley, the lifting ladder, the tray and the conveying table are sequentially arranged, and the tray is placed on the conveying table and conveyed to the lifting ladder through the conveying table. The lifting ladder is used for pulling the tray into the barrel chamber trolley. The barrel chamber trolley is used for layering the tray. The conveying table comprises a conveying assembly, a rack and a tray.

2. The BIPV product automatic handling apparatus according to claim 1, characterized by: The conveying assembly comprises a conveying motor, a driving wheel, a driven wheel, a front conveying rod, a rear conveying rod and a conveying track. The front conveying rod and the rear conveying rod are respectively installed to the front and rear ends of the rack through bearing seats. The front conveying rod and the rear conveying rod are provided with a plurality of pulleys, and the conveying track is wound on the pulleys of the front conveying rod and the rear conveying rod. The front conveying rod is further provided with a driven wheel, the conveying motor is installed below the rack, the output end of the conveying motor is provided with a driving wheel, and the driving wheel and the driven wheel are connected through a synchronous connection. The tray is arranged on the conveying track to realize the conveying of the tray.

3. The BIPV product automatic handling apparatus according to claim 1, characterized by: The lifting ladder comprises a machine box, a lifting platform assembly and a lifting driving assembly. The lifting driving assembly is installed to the top of the machine box and comprises two groups, the lifting platform assembly is arranged below the machine box, and the two sides of the lifting platform assembly are respectively connected to the two groups of lifting driving assemblies to realize the driving of the lifting platform assembly to be lifted up and down. The lifting platform assembly is used for storing the tray and completing the pulling of the tray.

4. The BIPV product automatic handling apparatus according to claim 3, characterized in that: The lifting platform assembly comprises a lifting storage frame and a pulling assembly. The lifting storage frame comprises two main beams and a plurality of U-shaped beams, the two main beams are connected through a plurality of parallel U-shaped beams, each U-shaped beam is provided with a plurality of pulleys for realizing the sliding of the tray. The pulling assembly comprises a pulling integrated plate, a pulling driving part, a pulling rack, a pulling beam and a telescopic cylinder, two pulling integrated plates are connected through a pulling beam, one pulling driving part is respectively arranged on the outer side of each pulling integrated plate, and the two pulling driving parts are connected through a synchronous rod. The pulling rack is installed to the upper surface of the main beam, and the pulling gear of the pulling driving part can be engaged with the pulling rack. The inner side of the pulling integrated plate is provided with a telescopic cylinder, the output end of the telescopic cylinder is used for being inserted into the insertion hole on the two sides of the tray to realize the cooperation between the pulling assembly and the tray.

5. The BIPV product automatic handling apparatus according to claim 4, characterized by: The lifting driving assembly comprises a lifting motor, a lifting sprocket, a lifting chain and a counterweight. The lifting motor and the two lifting sprockets are installed to the top of the machine box, and the two lifting sprockets are connected to the output end of the lifting motor through a conveying rod. The lifting chain is engaged with the lifting sprocket, the first end of the lifting chain is connected with the main beam of the lifting storage frame, and the second end is connected with the counterweight.

6. The BIPV product automatic handling apparatus according to claim 1, characterized by: The edge of the barrel chamber trolley is provided with a fence formed by a plurality of supporting rods, one side of the fence is open and matched with the lifting ladder, a plurality of pulleys are arranged on the two sides of the fence from top to bottom, the pulleys are layered on the barrel chamber trolley to form a plurality of levels, each level is used for placing the tray, and the tray is placed between two pulleys arranged in the same layer.

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