Trash rack cleaning equipment for water conservancy project

By incorporating a double-sided cleaning mechanism into the trash rack cleaning equipment, a drive motor and water pump are used to clean both sides of the trash rack simultaneously, solving the problem of only being able to clean one side in existing technologies and improving cleaning efficiency.

CN223974550UActive Publication Date: 2026-03-06SHANDONG MENGDE LANDSCAPING ENGINEERING CO LTD
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Patent Information

Application Number
CN202520610756.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-06
Estimated Expiration
2035-04-02

AI Technical Summary

Technical Problem

Existing trash rack cleaning equipment can only clean one side, requiring manual turning over for cleaning, resulting in low work efficiency.

Method used

A trash rack cleaning device was designed, which includes a base frame, a brushing mechanism and a rinsing mechanism. By setting up a double-sided cleaning mechanism, the device uses a drive motor and a water pump to clean both sides of the trash rack at the same time. Combined with a guiding mechanism and roller guidance, the cleaning efficiency is ensured.

Benefits of technology

It enables simultaneous cleaning of both sides of the trash rack, avoiding manual turning over, greatly improving cleaning efficiency and meeting actual usage needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic engineering equipment, and discloses trash rack cleaning equipment for hydraulic engineering, which comprises a base frame, and a plurality of groups of first rollers arranged at equal intervals are rotatably mounted on the base frame through rotating shafts; a cleaning and brushing mechanism for cleaning and brushing the two sides of the trash rack is installed on the base frame and comprises two sets of driving motors and brush rods fixed to the output ends of the driving motors. A flushing mechanism for flushing the two sides of the trash rack is further installed on the base frame, and the flushing mechanism comprises two sets of U-shaped pipes fixed to the surface of the base frame and a plurality of sets of nozzles fixedly communicated to the surfaces of the U-shaped pipes. According to the device, the two faces of the trash rack can be cleaned at the same time, the requirement for manual face turning is avoided, the cleaning work efficiency is greatly improved, the using effect of the device is improved, and the actual using requirement is met.
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Description

Technical Field

[0001] This utility model relates to the field of water conservancy engineering technology, specifically to a trash rack cleaning device for water conservancy projects. Background Technology

[0002] Trash racks are trash barriers installed at the inlet of water intake or discharge structures to intercept contaminants carried by the water flow, preventing them from entering the water intake or discharge channels and affecting the normal operation of machinery, gates, valves, and the structures themselves. Contaminants accumulated on the trash racks should be removed manually or by cleaning machines in a timely manner to reduce head loss.

[0003] According to the public announcement (CN214194399U), a cleaning device for trash racks in water conservancy projects is disclosed. This technology discloses a technical solution such as "a base, with two mounting plates symmetrically fixedly connected to the upper end of the base, and a reciprocating screw and a guide rod horizontally arranged between the two mounting plates. The two ends of the reciprocating screw are respectively rotatably connected to the side wall of the corresponding mounting plate. It has the technical effect of setting up a hydraulic telescopic rod, a first fixed plate and a second fixed plate, etc. The hydraulic telescopic rod can drive the trash rack to rise to the lower end of the second fixed plate, so that the trash rack can be quickly fixed and come into contact with the bristles, which facilitates the cleaning by the sweeping mechanism and the spraying mechanism."

[0004] The above design, although it cleans one side of the trash rack by setting up a cleaning brush, can only clean one side of the trash rack at a time and cannot clean the other side at the same time. During use, the trash rack needs to be turned over manually for cleaning again, which reduces work efficiency. Therefore, we propose a trash rack cleaning device for water conservancy projects to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a cleaning device for trash racks used in water conservancy projects, which solves the problem that only one side of the trash rack can be cleaned, thus reducing work efficiency.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a cleaning device for trash racks in water conservancy projects, including a base frame, on which multiple sets of equidistantly arranged first rollers are rotatably mounted via a rotating shaft;

[0007] The base frame is equipped with a cleaning mechanism for cleaning both sides of the trash rack. The cleaning mechanism includes two sets of drive motors and brush rods fixed to the output end of the drive motors.

[0008] The base frame is also equipped with a flushing mechanism for rinsing both sides of the trash rack. The flushing mechanism includes two sets of U-shaped tubes fixed to the surface of the base frame and multiple sets of nozzles fixedly connected to the surface of the U-shaped tubes. A water pump is provided on one side of the base frame.

[0009] Preferably, the cleaning mechanism further includes brackets symmetrically arranged on the base frame and a mounting base disposed on the top of the brackets. The drive motor is fixed on the upper surface of the mounting base, and the output end of the drive motor is rotatably connected to the mounting base through a bearing.

[0010] Preferably, the top of the bracket is provided with a sliding groove that matches the mounting seat, the mounting seat can slide in the sliding groove of the bracket, one side of the mounting seat is rotatably connected to a screw via a bearing, and the bracket is threadedly connected to the screw via a threaded hole.

[0011] Preferably, the output end of the water pump is fixed with a connecting pipe, both ends of the connecting pipe are fixed and connected to two sets of U-shaped pipes, the two sets of U-shaped pipes are located on both sides of two sets of supports, and the input end of the water pump is connected to an external water supply system.

[0012] Preferably, the base frame is equipped with a guide mechanism for guiding and moving the trash rack. The guide mechanism includes support plates arranged symmetrically on both sides of two sets of U-shaped tubes. Electric push rods are fixedly installed on the side of the symmetrically arranged support plates that are close to each other. The output end of the electric push rod is fixed with a U-shaped seat. Multiple sets of equidistant second rollers are rotatably connected to the U-shaped seat through a rotating shaft. The support plates and the base frame are fixedly connected.

[0013] Preferably, a water collection shell for collecting sewage is placed at the bottom of the base frame, and a drain pipe is fixedly connected to one side of the water collection shell, and a control valve is installed inside the drain pipe.

[0014] Beneficial effects

[0015] This utility model provides a cleaning device for trash racks used in water conservancy projects. Compared with the prior art, it has the following advantages:

[0016] This water conservancy project trash rack cleaning equipment, by setting up double-sided cleaning, can clean both sides of the trash rack at the same time, avoiding the need for manual turning, greatly improving the efficiency of the cleaning work, enhancing the effectiveness of the equipment, and meeting actual use needs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the cleaning mechanism of this utility model;

[0019] Figure 3 This is a top view of the overall structure of this utility model.

[0020] In the diagram: 101, base frame; 102, first roller; 103, water collection shell; 2, cleaning mechanism; 201, bracket; 202, mounting base; 203, drive motor; 204, slide groove; 205, brush rod; 206, screw; 3, rinsing mechanism; 301, water pump; 302, connecting pipe; 303, nozzle; 304, U-shaped tube; 4, guide mechanism; 401, support plate; 402, electric push rod; 403, U-shaped base; 404, second roller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1 As shown:

[0023] A cleaning device for trash racks used in water conservancy projects includes a base frame 101.

[0024] In this implementation plan: The existing device {publication (announcement) number}: CN214194399U discloses a cleaning device for trash racks in water conservancy projects. To solve the technical problems existing in this prior art, such as the background art disclosed above, "When the above design is used, although it cleans one side of the trash rack by setting a cleaning brush, the device can only clean one side of the trash rack at a time and cannot clean the other side at the same time. During use, it is necessary to manually flip the trash rack over and clean it again, which reduces work efficiency." In combination with the use, this problem is obviously a real and difficult problem to solve. The electrical equipment involved in this product is all powered by an external power source. The solution also includes an electrical control cabinet, which is set on the base frame 101. During use, each electrical device can be started and operated separately through the electrical control cabinet. The power connection method of each electrical device is an existing mature technology and is well known to those skilled in the art. It will not be described in detail here.

[0025] Furthermore:

[0026] like Figures 1-3 As shown:

[0027] Based on the above: multiple sets of equidistantly arranged first rollers 102 are rotatably mounted on the base frame 101 via a rotating shaft;

[0028] A cleaning mechanism 2 for cleaning both sides of the trash rack is installed on the base frame 101. The cleaning mechanism 2 includes two sets of drive motors 203 and a brush rod 205 fixed to the output end of the drive motors 203.

[0029] The cleaning mechanism 2 also includes a bracket 201 fixed on the base frame 101 and arranged symmetrically, and a mounting base 202 set on the top of the bracket 201. The drive motor 203 is fixed on the upper surface of the mounting base 202, and the output end of the drive motor 203 is rotatably connected to the mounting base 202 through a bearing.

[0030] The base frame 101 is also equipped with a flushing mechanism 3 for flushing both sides of the trash rack. The flushing mechanism 3 includes two sets of U-shaped tubes 304 fixed to the surface of the base frame 101 and multiple sets of nozzles 303 fixed and connected to the surface of the U-shaped tubes 304. A water pump 301 is provided on one side of the base frame 101. A connecting pipe 302 is fixed to the output end of the water pump 301. Both ends of the connecting pipe 302 are fixed and connected to the two sets of U-shaped tubes 304. The two sets of U-shaped tubes 304 are located on both sides of the two sets of brackets 201. The input end of the water pump 301 is connected to the external water supply system.

[0031] A guide mechanism 4 for guiding and moving the trash rack is installed on the base frame 101. The guide mechanism 4 includes support plates 401 arranged symmetrically on both sides of two sets of U-shaped tubes 304. Electric push rods 402 are fixedly installed on the side of the symmetrically arranged support plates 401 that are close to each other. A U-shaped seat 403 is fixedly installed at the output end of the electric push rod 402. Multiple sets of second rollers 404 arranged at equal intervals are rotatably connected to the U-shaped seat 403 through a rotating shaft. The support plates 401 and the base frame 101 are fixedly connected.

[0032] In this implementation plan: the trash rack cleaning equipment used in this water conservancy project, when cleaning the trash rack (not shown in the figure), such as Figure 1 As shown: First, the trash rack is placed vertically on the base frame 101 at the position of the first roller 102. Due to the rolling design of the first roller 102, by pushing the trash rack, the trash rack comes into contact with the first roller 102, and the resulting friction drives the first roller 102 to roll, making the trash rack move more smoothly.

[0033] After the trash rack is placed at the position of the first roller 102, the electric push rod 402 is activated to drive the two sets of U-shaped seats 403 to move towards each other, and at the same time drive the second roller 404 to move synchronously until the two sets of second rollers 404 on both sides contact the sides of the trash rack. The two sets of second rollers 404 located on both sides of the trash rack can play a limiting and guiding role for the trash rack, so that the trash rack can be stably and vertically placed on the first roller 102.

[0034] Next, the water pump 301 and the drive motor 203 are started respectively. The operation of the drive motor 203 drives the brush rod 205 to rotate. At the same time, the operation of the water pump 301 draws water from the external water supply system and delivers it to the connecting pipe 302. The water is then discharged through the connecting pipe 302 into the U-shaped pipe 304 and discharged through the nozzle 303 on the U-shaped pipe 304.

[0035] Then, the trash rack is pushed to move on the first roller 102, while the second roller 404 can roll on the U-shaped seat 403, thereby reducing the friction between the second roller 404 and the trash rack. As the trash rack moves, it is initially rinsed by water discharged from the nozzle 303 on one side, which wets the trash rack. As the trash rack continues to move, the wet trash rack is cleaned by the rotation of the brush rod 205. At the same time, the trash rack continues to move, and the cleaned trash rack is rinsed again by water discharged from the nozzle 303 on the other side. When the trash rack passes the last set of nozzles 303 for rinsing, one end of the trash rack enters the guide mechanism 4 on the other side to continue the guide operation on the other end of the trash rack. When the trash rack is completely separated from the guide mechanism 4, the cleaning operation is completed.

[0036] This solution, by setting up double-sided cleaning, allows the device to clean both sides of the trash rack simultaneously, eliminating the need for manual turning, greatly improving the efficiency of the cleaning work, enhancing the effectiveness of the device, and meeting actual usage requirements.

[0037] Furthermore;

[0038] In an optional embodiment, the top of the bracket 201 is provided with a groove 204 that is adapted to the mounting base 202. The mounting base 202 can slide in the groove 204 provided in the bracket 201. A screw 206 is rotatably connected to one side of the mounting base 202 via a bearing. The bracket 201 is threadedly connected to the screw 206 via a threaded hole.

[0039] In this embodiment: as follows Figure 2 As shown: By rotating the screw 206, the mounting base 202 can be moved, and the mounting base 202 can slide within the groove 204 opened in the bracket 201. The groove 204 can limit the movement of the mounting base 202, making the movement of the mounting base 202 more stable. The position of the mounting base 202 can be adjusted by the screw 206, which in turn can adjust the distance between the two sets of brush rods 205, so that the distance between the two sets of brush rods 205 is adapted to the thickness of the trash rack, thereby improving the cleaning effect.

[0040] Furthermore;

[0041] In an optional embodiment, a water collection housing 103 for collecting sewage is placed at the bottom of the base frame 101. A drain pipe is fixedly connected to one side of the water collection housing 103, and a control valve is installed inside the drain pipe.

[0042] In this embodiment: a water collection shell 103 is provided at the bottom of the base frame 101, which can collect the flushing sewage, making it convenient for secondary filtration and reuse, thus saving water resources. A drain pipe is provided on the water collection shell 103, and a control valve is provided inside the drain pipe. By turning the control valve, the sewage inside the water collection shell 103 can be discharged from the drain pipe.

[0043] The working principle and usage process of this utility model are as follows: When using this water conservancy project trash rack cleaning equipment, to clean the trash rack (not shown in the figure), first, the trash rack is vertically placed at the position of the first roller 102 on the base frame 101. After the trash rack is placed at the position of the first roller 102, the electric push rod 402 is activated to drive the two sets of U-shaped seats 403 to move towards each other, while simultaneously driving the second roller 404 to move synchronously until the second rollers 404 on both sides contact the sides of the trash rack. Two sets of second rollers 404 are located on both sides of the trash rack, which can limit and guide the trash rack, thus ensuring that the trash rack is stably and vertically placed on the first roller 102. Then, the water pump 301 and the drive motor 203 are started respectively. The operation of the drive motor 203 drives the brush rod 205 to rotate. At the same time, the operation of the water pump 301 draws water from the external water supply system and delivers it into the connecting pipe 302. Through the connecting pipe 302, it is discharged into the U-shaped pipe 304 and sprayed through the U-shaped pipe 304. The nozzle 303 discharges water; then it pushes the trash rack to move on the first roller 102, while the second roller 404 can roll on the U-shaped seat 403, thereby reducing the friction between the second roller 404 and the trash rack. Through the movement of the trash rack, it is initially rinsed by water discharged from the nozzle 303 on one side, wetting the trash rack. As the trash rack continues to move, the wetted trash rack is cleaned by the rotation of the brush rod 205. Simultaneously, as the trash rack continues to move, the cleaned trash rack is passed through the water discharged from the nozzle 303 on the other side. The mud and dirt on the trash rack are rinsed again. When the trash rack passes the last set of nozzles 303 for rinsing, one end of the trash rack enters the guide mechanism 4 on the other side to continue guiding the other end of the trash rack. When the trash rack is completely detached from the guide mechanism 4, the cleaning operation is completed. This solution, by setting up double-sided cleaning, can clean both sides of the trash rack at the same time, avoiding the need for manual turning, greatly improving the efficiency of the cleaning work, improving the use effect of the device, and meeting the actual use needs.

[0044] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

Claims

1. A trash rack cleaning apparatus for hydraulic engineering, comprising a base frame (101), characterized in that: A plurality of groups of first rollers (102) are arranged equidistantly on the base frame (101) and are rotatably connected by rotating shafts; The base frame (101) is provided with a cleaning mechanism (2) for cleaning both sides of the trash screen, the cleaning mechanism (2) comprises two groups of driving motors (203) and brush rods (205) fixed on the output ends of the driving motors (203); The base frame (101) is further provided with a flushing mechanism (3) for flushing both sides of the trash screen, the flushing mechanism (3) comprises two groups of U-shaped pipes (304) fixed on the surface of the base frame (101) and a plurality of groups of nozzles (303) fixed and communicated on the surface of the U-shaped pipes (304), and one side of the base frame (101) is provided with a water pump (301).

2. The trash rack cleaning apparatus for hydraulic structures according to claim 1, characterized in that: The cleaning mechanism (2) further comprises supports (201) fixed symmetrically on the base frame (101) and mounting seats (202) arranged on the top of the supports (201), the driving motors (203) are fixed on the upper surfaces of the mounting seats (202), and the output ends of the driving motors (203) are rotatably connected with the mounting seats (202) through bearings.

3. A trash rack cleaning apparatus for hydraulic engineering according to claim 2, characterized in that: The top of the support (201) is provided with a sliding groove (204) matched with the mounting seat (202), the mounting seat (202) can slide in the sliding groove (204) of the support (201), and one side of the mounting seat (202) is rotatably connected with a screw rod (206) through a bearing.

4. The trash rack cleaning apparatus for hydraulic structures according to claim 1, characterized in that: The output end of the water pump (301) is fixed with a connecting pipe (302), the two ends of the connecting pipe (302) are fixed and communicated with the two groups of U-shaped pipes (304), the two groups of U-shaped pipes (304) are located on the two sides of the two groups of supports (201), and the input end of the water pump (301) is connected with an external water supply system.

5. The trash rack cleaning apparatus for hydraulic structures according to claim 1, characterized in that: The base frame (101) is provided with a guide mechanism (4) for guiding the movement of the trash screen, the guide mechanism (4) comprises support plates (401) arranged symmetrically on the two sides of the two groups of U-shaped pipes (304), and the support plates (401) arranged symmetrically are both fixedly provided with electric push rods (402) on the sides close to each other, the output end of the electric push rod (402) is fixed with a U-shaped seat (403), a plurality of groups of second rollers (404) are rotatably connected on the U-shaped seat (403) through rotating shafts, and the support plates (401) are fixedly connected with the base frame (101).

6. The trash rack cleaning apparatus for hydraulic structures according to claim 1, characterized in that: The bottom of the base frame (101) is provided with a water collecting shell (103) for collecting sewage, one side of the water collecting shell (103) is fixedly communicated with a drain pipe, and a control valve is arranged in the drain pipe.

Citation Information

Patent Citations

  • Trash rack cleaning equipment for water conservancy project

    CN214194399U