Dye preparation device

Abstract

The utility model relates to a dye preparation device which is characterized in that when dye needs to be prepared in the actual production and use process, dye raw material powder can be placed in a screen drum, then proper water is added into a preparation tank through a water inlet, and a driving assembly is operated; the driving assembly drives the stirring paddle to stir water in the preparation tank through the screen drum, so that the water enters the screen holes through the screen holes, dye raw materials in the screen drum are dissolved, then the raw materials enter the preparation tank through the screen holes after being dissolved into the water, and when the raw materials in the screen drum are dissolved to a certain degree, the friction assembly can be operated to drive the stirring paddle to stir the water in the preparation tank. The friction assembly extends into the screen drum, and residual particles in the screen drum are better dissolved under the friction of the friction assembly and the inner wall of the screen drum, so that dye raw materials can be more uniformly dissolved, the particles can be better and completely dissolved in water, particle residues in a cloth dyeing solution are reduced, and subsequent cloth coloring is more uniform.

Description

TECHNICAL FIELD

[0001] The utility model relates to cloth dye technology field especially, relates to a dye preparation device. BACKGROUND

[0002] Dye is the material that can make fiber and other material color, dye divides natural and synthesis two big categories, dye is the material that has color, but the material that has color is not necessarily dye, dye is the material that can make certain color adhere to fiber, and not easy to fall off, discoloration, dye usually dissolves in water.

[0003] Because cloth dye raw material is solid powder granular, needs to add water to carry out solution and blend in the process of dye preparation, the granular powder cannot completely dissolve in water in the deployment of traditional dye preparation device, will have granular residue to configuration solution, use its cloth dyeing will lead to cloth color uneven, leads to cloth quality reduction. UTILITY MODEL CONTENT

[0004] (1) technical problem to be solved

[0005] In order to solve the above problems of prior art, the utility model provides a dye preparation device, can more evenly to dye raw material is resolved, so that particle can better completely dissolve in water, reduce the granular residue in cloth dyeing solution, so that subsequent cloth coloring is more uniform.

[0006] (2) technical scheme

[0007] In order to achieve the above purpose, the utility model adopts the main technical scheme includes:

[0008] A dye preparation device, including preparation tank and raw material resolving mechanism, the upper portion of preparation tank is provided with opening, the opening is provided with cover body, the raw material resolving mechanism is connected with the cover body, the cover body is also provided with water inlet;

[0009] The raw material resolving mechanism includes drive assembly, screen cylinder, stirring paddle and friction assembly, the screen cylinder is rotatably connected in the middle part of the cover body, the screen cylinder upper portion is provided with feed inlet, the feed inlet is arranged outside the preparation tank, the screen cylinder lower portion is arranged inside the preparation tank, the screen cylinder lower portion is provided with a plurality of screen holes, the outer surface of screen cylinder is provided with a plurality of stirring paddles, the stirring paddles are arranged inside the preparation tank, the friction assembly is movably connected with the inside of screen cylinder through feed inlet.

[0010] Further, the friction assembly comprises a frame, a lifting assembly and a friction roller, the lower part of the frame is fixedly connected with the upper surface of the cover body, the upper part of the frame is provided with the lifting assembly, the lifting assembly is linearly and drivingly connected with the friction roller, and the outer surface of the friction roller is provided with a plurality of friction protrusions which are movably connected with the inside of the screen cylinder.

[0011] Further, the lifting assembly comprises a lead screw lifter, a slide rod and a lifting plate, the lifting plate is slidably connected with the upper part of the frame through a plurality of slide rods, the lead screw lifter is arranged on the upper part of the frame, the lead screw lifter is linearly and drivingly connected with the upper part of the lifting plate, and the upper part of the friction roller is fixedly connected with the lower part of the lifting plate.

[0012] Further, the driving assembly comprises a rotating driving element, a first gear and a second gear, the first gear is sleeved on the outer surface of the upper part of the screen cylinder, the second gear is rotatably connected with the cover body, the first gear and the second gear are meshed with each other, and the rotating driving element is drivingly connected with the second gear.

[0013] Further, the valve body is arranged in the discharge opening.

[0014] Further, the filter screen is arranged in the configuration tank and is fixedly connected with the inner surface of the configuration tank.

[0015] Further, the support legs are arranged on the lower surface of the configuration tank.

[0016] Further, the PLC controller is electrically connected with the raw material dissolving mechanism.

[0017] (Three) beneficial effects

[0018] The dye raw material powder is placed in the screen cylinder, then appropriate water is added into the configuration tank through the water inlet, and the driving assembly is operated to drive the stirring paddle to stir the water in the configuration tank through the screen cylinder, so that the water enters the inside of the screen hole through the screen hole, the dye raw material in the screen cylinder is dissolved, and then the raw material is dissolved in the water and enters the configuration tank through the screen hole. When the raw material in the screen cylinder is dissolved to a certain degree, the friction assembly is operated to extend into the inside of the screen cylinder, and the residual particles in the screen cylinder are better dissolved under the friction between the friction assembly and the inner wall of the screen cylinder. Therefore, the dye raw material can be more uniformly dissolved, the particles can be better completely dissolved in the water, the particle residues in the dyeing solution are reduced, and the subsequent cloth coloring is more uniform. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the dye preparation device according to an embodiment of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall structure of the dye preparation device according to an embodiment of the present invention;

[0021] Figure 3 This is a cross-sectional view of the overall structure of the dye preparation device according to an embodiment of the present invention.

[0022] Figure 4 This is a schematic diagram of the raw material dissolution mechanism of the dye preparation device according to an embodiment of the present invention;

[0023] [Explanation of Labels in the Attached Image]

[0024] Raw material processing mechanism 1, preparation tank 2, support foot 3, cover 4, valve body 5, filter screen 6, water inlet 7, frame 101, screw jack 102, friction roller 103, friction protrusion 104, rotation drive component 105, fixed seat 106, second gear 107, sieve hole 108, stirring paddle 109, sieve cylinder 110, first gear 111, feed inlet 112, lifting plate 113, slide bar 114. Detailed Implementation

[0025] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] Please refer to Figures 1 to 4 As shown, a dye preparation device of the present invention includes a preparation tank 2 and a raw material dissolving mechanism 1. The preparation tank 2 has an opening at the top and a cover 4 on the opening. The raw material dissolving mechanism 1 is connected to the cover 4 and a water inlet 7 is also provided on the cover 4.

[0027] The raw material dissolving mechanism 1 includes a drive assembly, a sieve cylinder 110, a stirring paddle 109, and a friction assembly. The sieve cylinder 110 is rotatably connected to the middle of the cover body 4. The upper part of the sieve cylinder 110 is provided with a feed inlet 112, which is located outside the configuration tank 2. The lower part of the sieve cylinder 110 is located inside the configuration tank 2. The lower part of the sieve cylinder 110 is provided with a plurality of sieve holes 108. A plurality of stirring paddles 109 are arranged around the outer surface of the sieve cylinder 110, and the stirring paddles 109 are all located inside the configuration tank 2. The friction assembly is movably connected to the inside of the sieve cylinder 110 through the feed inlet 112.

[0028] The working principle of the utility model is as follows: when it is needed to configure the dye in the actual production and use process, the dye raw material powder can be placed in the inside of the sieve cylinder 110, then the appropriate water is added to the configuration tank 2 through the water inlet 7, and the driving assembly is operated to make the driving assembly drive the stirring paddle 109 to stir the water in the configuration tank 2, so that the water penetrates into the inside of the sieve hole 108, and the dye raw material in the sieve cylinder 110 is dissolved, then after the raw material is dissolved into the water, the sieve hole 108 is entered into the configuration tank 2, when the raw material in the sieve cylinder 110 is dissolved to a certain degree, the friction assembly can be operated to make the friction assembly extend into the inside of the sieve cylinder 110, and the residual particles in the sieve cylinder 110 are better dissolved under the friction between the friction assembly and the inner wall of the sieve cylinder 110.

[0029] Further, the friction assembly comprises a rack 101, a lifting assembly and a friction roller 103, the lower part of the rack 101 is fixedly connected with the upper surface of the cover body 4, the upper part of the rack 101 is provided with the lifting assembly, the lifting assembly is linearly and drivingly connected with the friction roller 103, the outer surface of the friction roller 103 is provided with a plurality of friction protrusions 104, and the friction protrusions 104 are movably connected with the inside of the sieve cylinder 110.

[0030] From the above description, it can be known that when it is needed to better dissolve the residual particle raw material in the sieve cylinder 110, the lifting assembly can be operated to make the lifting assembly drive the friction roller 103 to extend into the inside of the sieve cylinder 110, so that the residual particles are arranged between the friction roller 103 and the sieve cylinder 110, then when the driving assembly drives the sieve cylinder 110 to rotate, the friction protrusions 104 on the friction roller 103 are rubbed with the inner surface of the sieve cylinder 110, so that the particles are better rubbed and dissolved.

[0031] Further, the lifting assembly comprises a lead screw lifter 102, a slide rod 114 and a lifting plate 113, the lifting plate 113 is slidably connected with the upper part of the rack 101 through a plurality of slide rods 114, the lead screw lifter 102 is arranged on the upper part of the rack 101, the lead screw lifter 102 is linearly and drivingly connected with the upper part of the lifting plate 113, and the upper part of the friction roller 103 is fixedly connected with the lower part of the lifting plate 113.

[0032] From the above description, it can be known that when it is needed to better dissolve the residual particle raw material in the sieve cylinder 110, the lead screw lifter 102 can be operated to make the lead screw lifter 102 drive the friction roller 103 to descend through the lifting plate 113, so that the friction roller 103 enters the sieve cylinder 110, and the particles are dissolved under the friction cooperation between the friction roller 103 and the inner wall of the sieve cylinder 110, and when the lifting plate 113 descends to the feeding inlet 112, the lifting plate 113 can close the feeding inlet 112, so that when the dye is configured, the dye liquor cannot splash out of the device outside.

[0033] Further, the driving assembly comprises a rotating driving member 105, a first gear 111 and a second gear 107, the first gear 111 is sleeved on the outer surface of the upper part of the screen cylinder 110, the second gear 107 is rotatably connected with the cover body 4, the first gear 111 and the second gear 107 are engaged with each other, and the rotating driving member 105 is drivingly connected with the second gear 107.

[0034] From the above description, it can be seen that when it is necessary to agitate the dye liquor in the configuration tank 2, the rotating driving member 105 can be operated to drive the first gear 111 to rotate through the second gear 107, so that the first gear 111 drives the stirring paddle 109 to agitate and mix the dye liquor through the screen cylinder 110.

[0035] Further, the valve body 5 is further included, and the configuration tank 2 is provided with a discharge port in the lower part, and the discharge port is provided with the valve body 5 inside.

[0036] From the above description, it can be seen that the prepared dye liquor can be better discharged outside the configuration tank 2 through the discharge port, and the opening and closing of the discharge port can be better controlled through the valve body 5.

[0037] Further, the filter screen 6 is further included, and the configuration tank 2 is provided with the filter screen 6 inside, the filter screen 6 is fixedly connected with the inner surface of the configuration tank 2, and the filter screen 6 is arranged below the screen cylinder 110.

[0038] From the above description, it can be seen that when it is necessary to discharge the dye liquor, the dye liquor is filtered again through the filter screen 6, so that the particulate matter in the dye liquor is reduced.

[0039] Further, the support leg 3 is further included, and the lower surface of the configuration tank 2 is fixedly connected with a plurality of support legs 3.

[0040] From the above description, it can be seen that the device is more stable in operation.

[0041] Further, the PLC controller is further included, and the PLC controller is electrically connected with the raw material decomposition mechanism 1.

[0042] From the above description, it can be seen that the parameters of the dye configuration device can be adjusted through the PLC controller, and the operation of the dye configuration device by the operator is more convenient.

[0043] Embodiment one

[0044] Please refer to Figures 1 to 4The utility model provides a dye configuration device, including configuration jar 2 and raw material resolution mechanism 1, the upper portion of configuration jar 2 is provided with opening, the opening is provided with cover 4, cover 4 is detachably connected with configuration jar 2 through bolt, raw material resolution mechanism 1 is connected with cover 4, cover 4 is also provided with water inlet 7,

[0045] Raw material resolution mechanism 1 includes drive assembly, sieve cylinder 110, stirring paddle 109 and friction assembly, the middle part of sieve cylinder 110 is rotatably connected with cover 4, the upper portion of sieve cylinder 110 is provided with feed inlet 112, feed inlet 112 is arranged outside configuration jar 2, the lower portion of sieve cylinder 110 is arranged inside configuration jar 2, the lower portion of sieve cylinder 110 is provided with a plurality of sieve holes 108, a plurality of stirring paddles 109 are arranged on the outer surface of sieve cylinder 110, and the stirring paddles 109 are arranged inside configuration jar 2, and the inner part of sieve cylinder 110 is movably connected with friction assembly through feed inlet 112,

[0046] Friction assembly includes rack 101, lifting assembly and friction roller 103, the lower portion of rack 101 is fixedly connected with the upper surface of cover 4, the upper portion of rack 101 is provided with lifting assembly, lifting assembly is linearly drivenly connected with friction roller 103, a plurality of friction protrusions 104 are arranged on the outer surface of friction roller 103, and the inner part of sieve cylinder 110 is movably connected with friction protrusions 104,

[0047] Lifting assembly includes lead screw lifter 102, slide bar 114 and lifting plate 113, lifting plate 113 is slidably connected with the upper portion of rack 101 through a plurality of slide bars 114, lead screw lifter 102 is arranged on the upper portion of rack 101, lead screw lifter 102 is linearly drivenly connected with the upper portion of lifting plate 113, and the lower portion of lifting plate 113 is fixedly connected with the upper portion of friction roller 103,

[0048] The upper portion of rack 101 is provided with a sliding hole matched with slide bar 114, and one slide bar 114 is slidably connected with the inner part of one sliding hole,

[0049] Drive assembly includes rotary drive 105, first gear 111 and second gear 107, first gear 111 is sleeved on the outer surface of the upper portion of sieve cylinder 110, second gear 107 is rotatably connected with cover 4, first gear 111 and second gear 107 are meshed with each other, and rotary drive 105 is drivingly connected with second gear 107,

[0050] Rotary drive 105 adopts a speed reducer,

[0051] It also includes a fixed base 106, through which the rotation drive 105 is detachably connected to the upper surface of the cover 4;

[0052] It also includes a valve body 5, and the lower part of the configuration tank 2 is provided with a discharge port, and the valve body 5 is provided inside the discharge port;

[0053] The valve body 5 is a shut-off valve;

[0054] It also includes a filter screen 6, which is installed inside the configuration tank 2. The filter screen 6 is fixedly connected to the inner surface of the configuration tank 2 and is located below the sieve cylinder 110.

[0055] It also includes support feet 3, and several support feet 3 are fixedly connected to the lower surface of the configuration tank 2 by welding;

[0056] It also includes a PLC controller, which is electrically connected to the raw material dissolving mechanism 1;

[0057] The PLC controller is model DATA-7311, and the PLC controller is electrically connected to the screw jack 102, the rotary drive component 105 and the valve body 5 respectively.

[0058] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0059] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dye configuration apparatus, characterized by: Including configuration tank and raw material decomposition mechanism, the upper part of the configuration tank is provided with an opening, a cover is arranged on the opening, the raw material decomposition mechanism is connected with the cover, and a water inlet is further arranged on the cover. The raw material decomposition mechanism includes a driving assembly, a sieve cylinder, stirring paddles, and a friction assembly. The sieve cylinder is rotatably connected to the middle part of the cover. The upper part of the sieve cylinder is provided with a feed inlet, which is arranged outside the configuration tank. The lower part of the sieve cylinder is arranged inside the configuration tank. The lower part of the sieve cylinder is provided with a plurality of sieve holes. The outer surface of the sieve cylinder is surrounded by a plurality of stirring paddles, which are arranged inside the configuration tank. The friction assembly is movably connected to the inside of the sieve cylinder through the feed inlet.

2. The dye configuration apparatus of claim 1, wherein: The friction assembly includes a rack, a lifting assembly, and a friction roller. The lower part of the rack is fixedly connected to the upper surface of the cover. The upper part of the rack is provided with the lifting assembly. The lifting assembly is linearly and drivingly connected to the friction roller. The outer surface of the friction roller is provided with a plurality of friction protrusions, which are movably connected to the inside of the sieve cylinder.

3. The dye configuration apparatus of claim 2, wherein: The lifting assembly includes a lead screw lifter, a slide rod, and a lifting plate. The lifting plate is slidably connected to the upper part of the rack through a plurality of slide rods. The lead screw lifter is arranged on the upper part of the rack. The lead screw lifter is linearly and drivingly connected to the upper part of the lifting plate. The upper part of the friction roller is fixedly connected to the lower part of the lifting plate.

4. The dye configuration apparatus of claim 1, wherein: The driving assembly includes a rotating drive, a first gear, and a second gear. The first gear is sleeved on the outer surface of the upper part of the sieve cylinder. The second gear is rotatably connected to the cover. The first gear and the second gear are meshed with each other. The rotating drive is drivingly connected to the second gear.

5. The dye configuration apparatus of claim 1, wherein: It also includes a valve. The lower part of the configuration tank is provided with a discharge outlet. The valve is arranged inside the discharge outlet.

6. The dye configuration apparatus of claim 1, wherein: It also includes a filter screen. The filter screen is arranged inside the configuration tank. The filter screen is fixedly connected to the inner surface of the configuration tank. The filter screen is arranged below the sieve cylinder.

7. The dye configuration apparatus of claim 1, wherein: It also includes support feet. A plurality of support feet are fixedly connected to the lower surface of the configuration tank.

8. The dye configuration apparatus of claim 1, wherein: It also includes a PLC controller. The PLC controller is electrically connected to the raw material decomposition mechanism.

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