Ton bag unloading equipment unit for fully-sealed turnover process
By introducing spiral plates and sealing strips into the ton bag unloading equipment, the problems of material accumulation and dust dispersion during the ton bag unloading process are solved, achieving efficient and environmentally friendly unloading results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-10
AI Technical Summary
During the unloading process of ton bags, materials are prone to accumulation and blockage, resulting in low unloading efficiency. Furthermore, materials are prone to escape during the unloading process, causing environmental pollution.
A ton bag unloading equipment unit was designed, which includes a spiral plate, a sealing plate, and a sealing strip. The spiral plate assists in the material feeding, and the sealing plate and sealing strip achieve sealing to prevent material accumulation and dust escape.
It improves the smoothness of material unloading, reduces dust emission, and enhances unloading efficiency and environmental friendliness.
Smart Images

Figure CN223982779U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ton bag unloading technology, and more specifically to a ton bag unloading equipment unit for a fully sealed turnover process. Background Technology
[0002] The unloading process of a ton bag involves placing the ton bag on a ton bag unloading machine and positioning the bottom of the ton bag above the unloading port of the machine, so that the material inside the ton bag falls into the unloading port, thus completing the unloading of the ton bag.
[0003] A search revealed a Chinese patent with publication number CN215625481U, which discloses a ton bag unloading station. By setting up a first movable frame and a second movable frame, the output shaft of the striking cylinder can drive the striking plate to strike the outside of the ton bag, so that the material inside the ton bag can flow smoothly into the discharge pipe. However, during the unloading process, the material is prone to accumulate at the discharge port, causing congestion, which requires personnel to clean it, resulting in low unloading efficiency of the ton bag. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a ton bag unloading equipment unit for a fully sealed turnover process, so as to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a ton bag unloading equipment unit for a fully sealed turnover process, including a frame, an inverted conical frame fixed between the inner walls of the two sides of the frame by bolts, a connecting pipe welded to the bottom of the inverted conical frame, a collection bin welded to the bottom of the connecting pipe, a motor fixed to the bottom outer wall of the collection bin by bolts, the output shaft of the motor fixed to a connecting shaft extending into the connecting pipe by a coupling, a spiral plate fixed to the outer circumference of the connecting shaft located in the connecting pipe by bolts, the diameter of the spiral plate being the same as the inner diameter of the connecting pipe, discharge ports being provided on both sides of the collection bin, and an isolation component for sealing off the ton bag unloading process being provided between the inner walls of the two sides of the frame.
[0006] As a further embodiment of this utility model, the isolation component includes two sealing plates that rotate between the two sides of the frame. The length of the two sealing plates is greater than the length of the top of the inverted cone frame, and the two sealing plates are located on the path of the ton bag movement. Both sides of the frame are provided with a power component for opening the sealing plates and a pushing component for restoring the sealing plates. Both sides of the outer wall of the frame are fixed with transparent baffles by bolts for sealing the non-moving side of the ton bag.
[0007] As a further embodiment of this utility model, the power assembly includes two mounting slots formed on the inner walls of both sides of the frame. An electric push rod is fixed to the bottom inner wall of each mounting slot by bolts. The movable end of the electric push rod is fixed to a mounting bracket by bolts. The inner diameter of the mounting bracket is the same as the inner diameter of the inverted cone frame.
[0008] As a further embodiment of this utility model, the pushing component includes two arc-shaped elastic plates welded to one end of the top of the sealing plate, and the other end of the arc-shaped elastic plates is fixed to the frame.
[0009] As a further embodiment of this utility model, multiple cloth strips are fixed to the bottom perimeter of the mounting bracket by bolts, and the bottom of the multiple cloth strips located in the same row are fixed with sealing strips by bolts.
[0010] As a further embodiment of this utility model, inclined plates are fixed to the top of both sides of the frame by bolts, and the inclined plates are in contact with part of the cloth strips.
[0011] As a further embodiment of this utility model, the bottom inner wall of the collection chamber is fixed with a guide plate by bolts, and the two sides of the guide plate are arc-shaped.
[0012] As a further embodiment of this utility model, filter plates are provided in the two discharge ports, and the filter plates are fixed to the collection bin.
[0013] The technical effects and advantages of this utility model are as follows:
[0014] 1. This utility model features a spiral plate that rotates to assist in the unloading of materials falling into the inverted cone frame, allowing them to fall into the collection bin and preventing material from accumulating and clogging inside the inverted cone frame, thus improving the smoothness of material unloading.
[0015] 2. This utility model, by providing an isolation component, blocks the movement path of the ton bag. The combination of the sealing plate and the baffle can seal the ton bag from all sides, preventing excessive dust from escaping and causing environmental pollution during unloading, thus improving the environmental friendliness of the device.
[0016] 3. This utility model features a sealing strip that seals the gap between the bottom of the sealing plate and the inverted cone frame, preventing dust from leaking out and improving the sealing performance of the device during unloading. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0018] Figure 2 This is a partial cross-sectional view of the present invention.
[0019] Figure 3 This is a partially enlarged structural schematic diagram of the present invention.
[0020] The attached diagram is labeled as follows: 1. Frame; 2. Mounting slot; 3. Electric push rod; 4. Collection bin; 5. Sealing plate; 6. Arc-shaped elastic plate; 7. Inverted cone frame; 8. Connecting pipe; 9. Connecting shaft; 10. Guide plate; 11. Discharge port; 12. Filter plate; 13. Inclined plate; 14. Mounting frame; 15. Cloth strip; 16. Sealing strip; 17. Spiral plate. Detailed Implementation
[0021] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0022] Reference Figures 1-3 This utility model provides a ton bag unloading equipment unit for a fully sealed turnover process, including a frame 1. An inverted conical frame 7 is bolted between the inner walls of both sides of the frame 1. A connecting pipe 8 is welded to the bottom of the inverted conical frame 7. A collection bin 4 is welded to the bottom of the connecting pipe 8. A motor is bolted to the bottom outer wall of the collection bin 4. The output shaft of the motor is fixed to a connecting shaft 9 extending into the connecting pipe 8 via a coupling. A spiral plate 17 is bolted to the outer circumference of the connecting shaft 9 located inside the connecting pipe 8. The diameter of the spiral plate 17 is the same as the inner diameter of the connecting pipe 8. Both sides of the bin 4 are provided with discharge ports 11. The inner walls of both sides of the frame 1 are provided with an isolation component to block the unloading of the ton bag. When the ton bag is unloaded, the ton bag is moved above the inverted cone frame 7, the bottom of the ton bag is opened, and the material in the ton bag falls into the inverted cone frame 7. The motor is started, and the motor drives the connecting shaft 9 and the spiral plate 17 to rotate, thereby assisting the material falling into the inverted cone frame 7 and falling into the collection bin 4. The unloaded material can be discharged from the collection bin 4 through the discharge port 11, so that the material will not accumulate and block in the inverted cone frame 7, thus improving the smoothness of material unloading.
[0023] In this invention, the isolation component includes two sealing plates 5 rotating between the two sides of the frame 1. The length of the two sealing plates 5 is greater than the length of the top of the inverted cone frame 7, and the two sealing plates 5 are located on the path of the ton bag movement. When the ton bag does not need to be unloaded, the two sealing plates 5 block the top of the inverted cone frame 7 to prevent debris from entering the collection bin 4 from above the inverted cone frame 7. Both sides of the frame 1 are provided with a power component for opening the sealing plates 5 and a pushing component for restoring the sealing plates 5. Both sides of the outer wall of the frame 1 are fixed with transparent baffles by bolts to block the non-moving side of the ton bag. The sealing plates 5 are rotated by the power component to block the movement path of the ton bag. The combination of sealing plates 5 and baffles can seal the ton bag from all sides, so that the dust generated when the ton bag is unloaded will not escape too much and cause environmental pollution, thus improving the environmental friendliness of the device.
[0024] The power assembly includes two mounting slots 2 on the inner walls of both sides of the frame 1. The bottom inner walls of the two mounting slots 2 are fixed with electric push rods 3 by bolts. The movable end of the electric push rod 3 is fixed with a mounting bracket 14 by bolts. The inner diameter of the mounting bracket 14 is the same as the inner diameter of the inverted cone frame 7. When the electric push rod 3 is activated, the electric push rod 3 drives the mounting bracket 14 to move upward, thereby squeezing the sealing plate 5 to rotate, thus exposing the upper opening of the inverted cone frame 7, which facilitates the unloading of the ton bag.
[0025] The pushing component includes two arc-shaped elastic plates 6 welded to one end of the top of the sealing plate 5, and the other end of the arc-shaped elastic plates 6 is fixed to the frame 1. The arc-shaped elastic plates 6 are made of elastic metal material, preferably spring steel. During the rotation of the sealing plate 5, the sealing plate 5 will squeeze one end of the arc-shaped elastic plate 6, causing the arc-shaped elastic plate 6 to bend and deform and have a certain elasticity. Thus, when the sealing plate 5 loses the squeezing of the mounting frame 14, it pushes the sealing plate 5 to reset, eliminating the need for manual restoration of the sealing plate 5 and reducing the workload of workers.
[0026] The bottom of the mounting frame 14 is fixed with multiple cloth strips 15 by bolts. The bottom of the multiple cloth strips 15 in the same row is fixed with sealing strips 16 by bolts. The cloth strips 15 provide a soft connection to the sealing strips 16. The sealing strips 16 seal the gap between the bottom of the sealing plate 5 and the inverted cone frame 7, so that dust will not flow out from the gap. The top of both sides of the frame 1 is fixed with inclined plates 13 by bolts. The inclined plates 13 contact part of the cloth strips 15 to guide the sealing strips 16 and prevent the sealing strips 16 from getting caught on the frame 1.
[0027] The bottom inner wall of the collection chamber 4 is fixed with a guide plate 10 by bolts. The two sides of the guide plate 10 are arc-shaped to guide the material and prevent the material from accumulating in the middle of the bottom of the collection chamber 4. The two discharge ports 11 are equipped with filter plates 12, and the filter plates 12 are fixed to the collection chamber 4 to prevent the material from being discharged directly from the discharge ports 11.
[0028] The working principle of this utility model is as follows: When unloading the ton bag, the ton bag is moved above the inverted cone frame 7. The electric push rod 3 is activated, which drives the mounting frame 14 to move upward, thereby squeezing the sealing plate 5 to rotate. This exposes the upper opening of the inverted cone frame 7, blocking the movement path of the ton bag. The combination of the sealing plate 5 and the baffle can seal the ton bag from all sides, preventing excessive dust from escaping and causing environmental pollution during unloading. The lower opening of the ton bag is then opened, allowing the material inside to fall into the inverted cone frame 7. The motor is then started. The machine drives the connecting shaft 9 and the spiral plate 17 to rotate, thereby assisting in the unloading of materials falling into the inverted cone frame 7 and into the collection bin 4. The unloaded materials can be discharged from the collection bin 4 through the discharge port 11, so that the materials will not accumulate and block the inverted cone frame 7. When it is not necessary to unload the ton bag, the curved elastic plate 6, which is bent and has a certain elasticity, will push the sealing plate 5, which has lost the compression of the mounting frame 14, to reset, so that the two sealing plates 5 block the upper opening of the inverted cone frame 7, preventing debris from entering the collection bin 4 from the top of the inverted cone frame 7.
[0029] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.
[0030] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
Claims
1. A ton bag unloading equipment unit for a fully sealed turnover process, comprising a frame (1), characterized in that, The two side inner walls of the frame body (1) are fixedly connected with an inverted cone frame (7), the bottom of the inverted cone frame (7) is fixedly connected with a connecting pipe (8), the bottom of the connecting pipe (8) is fixedly connected with a collecting bin (4), the bottom outer wall of the collecting bin (4) is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a connecting shaft (9) extending into the connecting pipe (8), the circumferential outer wall of the connecting shaft (9) in the connecting pipe (8) is fixedly connected with a spiral plate (17), the diameter of the spiral plate (17) is the same as the inner diameter of the connecting pipe (8), the two sides of the collecting bin (4) are provided with discharge ports (11), and the two side inner walls of the frame body (1) are provided with an isolation assembly for blocking when the ton bag is unloaded.
2. A tote unloading apparatus unit for a fully sealed turnover process according to claim 1, wherein, The isolation assembly comprises two sealing plates (5) rotating between the two sides of the frame body (1), the lengths of the two sealing plates (5) are greater than the length of the top of the inverted cone frame (7), and the two sealing plates (5) are located on the moving route of the ton bag, the two sides of the frame body (1) are provided with a power assembly for opening the sealing plate (5) and a pushing assembly for restoring the sealing plate (5), and the outer walls of the two sides of the frame body (1) are fixedly connected with transparent baffles for blocking the non-moving side of the ton bag.
3. A tote unloading apparatus unit for a fully sealed turnover process according to claim 2, wherein, The power assembly comprises two mounting grooves (2) formed in the inner walls of the two sides of the frame body (1), the bottom inner walls of the two mounting grooves (2) are fixedly connected with electric push rods (3), the movable ends of the electric push rods (3) are fixedly connected with mounting frames (14), and the inner diameters of the mounting frames (14) are the same as the inner diameter of the inverted cone frame (7).
4. A tote unloading apparatus unit for a fully sealed turnover process according to claim 2, wherein The pushing assembly comprises two arc-shaped elastic plates (6) fixedly connected to one end of the top of the sealing plate (5), and the other end of the arc-shaped elastic plate (6) is fixed to the frame body (1).
5. A tote unloading apparatus unit for a fully sealed turnover process according to claim 3, wherein The bottom periphery of the mounting frame (14) is fixedly connected with a plurality of cloth strips (15), and the bottoms of the cloth strips (15) in the same row are fixedly connected with sealing strips (16).
6. A tote unloading apparatus unit for a fully sealed turnover process according to claim 5, wherein, The top of the frame body (1) is fixedly connected with an inclined plate (13), and the inclined plate (13) is in contact with part of the cloth strips (15).
7. A tote unloading apparatus unit for a fully sealed turnover process according to claim 1, wherein The bottom inner wall of the collecting bin (4) is fixedly connected with a guide plate (10), and the two sides of the guide plate (10) are arc-shaped.
8. A tote unloading apparatus unit for a fully sealed turnover process according to claim 1, wherein, Two discharge ports (11) are provided with filter plates (12), and the filter plates (12) are fixed to the collecting bin (4).
Citation Information
Patent Citations
Ton bag unloading station
CN215625481U