Automatic production device for coating porcelain part with silicone rubber

Abstract

The utility model relates to the technical field of automation control, and discloses a porcelain silicone rubber coating automation production device which comprises a base, a moving assembly is installed outside the base, an equipment body is fixedly connected to the top of the base, and a transmission assembly is installed on the outer side of the base. The moving assembly comprises an air cylinder, the air cylinder is fixedly connected to the outer side of the base, the output end of the air cylinder is fixedly connected with a limiting block, the middle of the limiting block is rotationally connected with a connecting rod, the outer portion of the connecting rod is rotationally connected with a movable block, and the middle of the movable block is rotationally connected with a sliding rod. According to the automatic conveying device, the air cylinder stretches out to drive the connecting rod to rotate, the sliding rod is pushed to enter the middle of the device body, the clamping assembly is used for clamping the wrapped porcelain pieces, meanwhile, the porcelain pieces move towards the conveying belt, automatic conveying of the porcelain pieces is achieved, manual operation is reduced, and the production efficiency and the automation level of production are improved.

Description

Technical Field

[0001] This utility model relates to the field of automation control technology, and in particular to an automated production device for silicone rubber coating of ceramic parts. Background Technology

[0002] In modern industrial production, ceramic components are widely used in many fields such as electrical, electronic, and aerospace due to their excellent insulation, high-temperature resistance, and chemical stability. To further improve the performance and service life of ceramic components, silicone rubber coating is a common and effective method. Silicone rubber possesses good flexibility, weather resistance, electrical insulation, and waterproof and dustproof properties, providing comprehensive protection for ceramic components.

[0003] Existing ceramic silicone rubber coating production equipment mostly relies on manual labor to remove finished ceramic parts from the coating mold and place them on a conveyor belt. This method is not only labor-intensive but also inefficient, making it difficult to meet the needs of large-scale production. In terms of temperature control, traditional heating methods typically use electric heating wires to directly heat the silicone rubber. This results in uneven heat distribution, which can easily lead to localized overheating or underheating of the silicone rubber. This causes unstable silicone rubber flow, affecting the coating effect and resulting in uneven coating thickness, bubbles, cracks, and other quality problems, thus reducing the product yield. Therefore, an automated production device for ceramic silicone rubber coating is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an automated production device for silicone rubber coating of ceramic parts, which aims to improve the problem in the prior art where direct heating by electric heating wire causes local overheating or insufficient heating of silicone rubber, affecting the coating effect.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automated production device for silicone rubber coating of ceramic parts includes a base, a movable component installed on the outside of the base, a device body fixedly connected to the top of the base, and a transmission component installed on the outside of the base.

[0007] The moving component includes a cylinder, which is fixedly connected to the outside of the base. A limit block is fixedly connected to the output end of the cylinder. A connecting rod is rotatably connected to the middle of the limit block. A movable block is rotatably connected to the outside of the connecting rod. A sliding rod is rotatably connected to the middle of the movable block. A clamping component is fixedly connected to the outside of the sliding rod.

[0008] As a further description of the above technical solution:

[0009] The transmission component includes a connecting plate, which is fixedly connected to the outside of the base. A drive motor is fixedly connected to the outside of the connecting plate, and a rotating shaft is fixedly connected to the output end of the drive motor. A conveyor belt is sleeved on the outside of the rotating shaft.

[0010] As a further description of the above technical solution:

[0011] A connecting block is fixedly connected to the outside of the connecting plate, an electric push rod is fixedly connected to the middle of the connecting block, and a correction plate is fixedly connected to the output end of the electric push rod.

[0012] As a further description of the above technical solution:

[0013] An upper mold is installed in the middle of the main body of the device. A housing is fixedly connected to the outside of the upper mold. A generator is fixedly connected to the top of the housing. A resistance wire is fixedly connected to the inside of the housing.

[0014] As a further description of the above technical solution:

[0015] The upper mold is fixedly connected inside the outer shell, and the resistance wire is fixedly connected between the outer shell and the upper mold;

[0016] As a further description of the above technical solution:

[0017] The upper mold has a pouring port in the middle.

[0018] As a further description of the above technical solution:

[0019] A fixing block is fixedly connected to the outside of the base, and the connecting rod is rotatably connected to the middle of the fixing block;

[0020] As a further description of the above technical solution:

[0021] The resistance wire is fixedly connected to the middle of the generator.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the cylinder extends and drives the connecting rod to rotate, pushing the sliding rod into the middle of the equipment body to clamp the already wrapped ceramic parts using the clamping assembly. At the same time, it moves towards the conveyor belt, realizing the automatic transfer of ceramic parts, reducing manual operation, and improving production efficiency and the level of automation.

[0024] 2. In this utility model, the generator supplies power to the resistance wire, so that the heat generated by the resistance wire can be evenly transferred to the upper mold. The silicone rubber raw material entering the upper mold through the pouring port can be evenly heated, which helps to improve the quality and consistency of silicone rubber coating. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the automated production device for silicone rubber coating of ceramic parts proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the cylinder structure of the automated production device for silicone rubber coating of ceramic parts proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the upper mold of the automated production device for silicone rubber coating of ceramic parts proposed in this utility model.

[0028] Figure 4 This is a schematic diagram of the drive motor of the automated production device for silicone rubber coating of ceramic parts proposed in this utility model.

[0029] Legend:

[0030] 1. Base; 2. Equipment body; 3. Upper mold; 4. Connecting plate; 5. Conveyor belt; 6. Cylinder; 7. Sliding rod; 8. Movable block; 9. Connecting rod; 10. Limiting block; 11. Fixing block; 12. Clamping assembly; 13. Housing; 14. Resistance wire; 15. Generator; 16. Pouring port; 17. Electric push rod; 18. Correction plate; 19. Connecting block; 20. Drive motor; 21. Rotating shaft. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 - Figure 3 An embodiment of this utility model provides an automated production device for silicone rubber coating of ceramic parts, including a base 1, a movable component installed on the outside of the base 1, a device body 2 fixedly connected to the top of the base 1, and a transmission component installed on the outside of the base 1.

[0033] The moving component includes a cylinder 6, which is fixedly connected to the outside of the base 1. A limit block 10 is fixedly connected to the output end of the cylinder 6. A connecting rod 9 is rotatably connected to the middle of the limit block 10. A movable block 8 is rotatably connected to the outside of the connecting rod 9. A sliding rod 7 is rotatably connected to the middle of the movable block 8. A clamping component 12 is fixedly connected to the outside of the sliding rod 7. The cylinder 6 extends and retracts, pushing the connecting rod 9 and the sliding rod 7 to move, thereby driving the clamping component 12 to clamp the already wrapped ceramic piece. This allows for rapid movement and placement of the ceramic piece, significantly shortening the processing cycle of each piece compared to manual operation, thus improving overall production efficiency and meeting the cycle time requirements of automated production. An upper mold 3 is installed in the middle of the equipment body 2. A housing 13 is fixedly connected to the top of the upper mold 3. A generator 15 is fixedly connected to the top of the housing 13. A resistance wire 14 is fixedly connected inside the housing 13. The upper mold 3 is fixedly connected inside the housing 13, and the resistance wire 14 is fixedly connected between the housing 13 and the upper mold 3. A pouring port 16 is fixedly connected to the middle of the upper mold 3. When the upper mold 3 is heated, the silicone rubber material entering through the pouring port 16 reaches a suitable processing temperature, facilitating the silicone rubber coating and molding onto the ceramic part. This ensures good adhesion of the silicone rubber to the ceramic part, improving product quality and performance. A fixing block 11 is fixedly connected to the outside of the base 1, and a connecting rod 9 is rotatably connected to the middle of the fixing block 11. A resistance wire 14 is fixedly connected to the middle of the generator 15. Because silicone rubber requires a certain temperature to achieve better vulcanization during the high-temperature vulcanization process, it ensures the performance and coating effect of the silicone rubber. The resistance wire 14 generates heat through the generator 15, precisely controlling the temperature to ensure the silicone rubber is at its optimal processing temperature, thus helping to improve the quality and production efficiency of silicone rubber coating.

[0034] Reference Figure 1 and Figure 4 The transmission assembly includes a connecting plate 4, which is fixedly connected to the outside of the base 1. A drive motor 20 is fixedly connected to the outside of the connecting plate 4, and a rotating shaft 21 is fixedly connected to the output end of the drive motor 20. A conveyor belt 5 is sleeved on the outside of the rotating shaft 21. The drive motor 20 drives the rotating shaft 21 to rotate, causing the conveyor belt 5 on the rotating shaft 21 to run, which can automatically transport the ceramic parts from one position to another for convenient subsequent processing. A connecting block 19 is fixedly connected to the outside of the connecting plate 4, and an electric push rod 17 is fixedly connected to the middle of the connecting block 19. A correction plate 18 is fixedly connected to the output end of the electric push rod 17. During the operation of the conveyor belt 5, if deviation occurs, the electric push rod 17 will push the correction plate 18 to adjust the conveyor belt 5 and keep it on the correct running track. This ensures that the ceramic parts can accurately reach the predetermined position.

[0035] Working principle: The cylinder 6 extends and retracts, pushing the limit block 10 to move back and forth, which in turn drives the connecting rod 9 and the movable block 8 to rotate. This causes the movable block 8 to push the sliding rod 7, which in turn moves the clamping assembly 12 in the middle of the equipment body 2, clamping the already wrapped ceramic pieces and moving them towards the conveyor belt 5 for transfer to the next processing stage. The drive motor 20 is started, driving the rotating shaft 21 to rotate, which in turn causes the conveyor belt 5, which is fitted onto the rotating shaft 21, to rotate, placing the ceramic pieces on the conveyor belt 5 for automatic transfer. During the transfer process, if the conveyor belt 5 deviates from its designated path, the electric push rod 17 will push the correction plate 18 to correct the deviation of the conveyor belt 5, ensuring stable transfer of the ceramic pieces.

[0036] When the current output from the generator 15 passes through the resistance wire 14, the current generates heat on the resistance wire 14, which is used to heat the upper mold 3. After the upper mold 3 is heated, the silicone rubber raw material entering through the pouring port 16 can reach a suitable processing temperature, so that the silicone rubber can be coated and molded on the ceramic part, ensuring that the silicone rubber can adhere well to the ceramic part and improve the quality and performance of the product.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic production device for porcelain-silicone rubber covering, comprising a base (1), characterized in that: The outside of the base (1) is provided with a moving assembly, the top of the base (1) is fixedly connected with an equipment body (2), and the outside of the base (1) is provided with a conveying assembly; The moving assembly comprises a cylinder (6), the cylinder (6) is fixedly connected to the outside of the base (1), the output end of the cylinder (6) is fixedly connected with a limiting block (10), the middle part of the limiting block (10) is rotatably connected with a connecting rod (9), the outside of the connecting rod (9) is rotatably connected with a movable block (8), the middle part of the movable block (8) is rotatably connected with a sliding rod (7), and the outside of the sliding rod (7) is fixedly connected with a clamping assembly (12).

2. The porcelain piece silicone rubber coating automatic production device according to claim 1, characterized in that: The conveying assembly comprises a connecting plate (4), the connecting plate (4) is fixedly connected to the outside of the base (1), the outside of the connecting plate (4) is fixedly connected with a driving motor (20), the output end of the driving motor (20) is fixedly connected with a rotating shaft (21), and the outside of the rotating shaft (21) is sleeved with a conveying belt (5).

3. The automatic production device for porcelain piece silicone rubber coating according to claim 2, characterized in that: The outside of the connecting plate (4) is fixedly connected with a connecting block (19), the middle part of the connecting block (19) is fixedly connected with an electric push rod (17), and the output end of the electric push rod (17) is fixedly connected with a deviation rectifying plate (18).

4. The porcelain piece silicone rubber coating automated production device according to claim 1, characterized in that: The middle part of the equipment body (2) is provided with an upper mold (3), the outside of the upper mold (3) is fixedly connected with a shell (13), the top of the shell (13) is fixedly connected with a generator (15), and the inside of the shell (13) is fixedly connected with a resistance wire (14).

5. The porcelain piece silicone rubber coating automated production device according to claim 4, characterized in that: The upper mold (3) is fixedly connected to the inside of the shell (13), and the resistance wire (14) is fixedly connected between the shell (13) and the upper mold (3).

6. The porcelain piece silicone rubber coating automated production device according to claim 5, characterized in that: The middle part of the upper mold (3) is fixedly connected with a pouring opening (16).

7. The porcelain piece silicone rubber coating automated production device according to claim 1, characterized in that: The outside of the base (1) is fixedly connected with a fixed block (11), and the connecting rod (9) is rotatably connected to the middle part of the fixed block (11).

8. The automatic production device for porcelain piece silicone rubber coating according to claim 4, characterized in that: The resistance wire (14) is fixedly connected to the middle part of the generator (15).

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