This invention discloses a carbon
fiber reinforced self-healing sensing integrated special cable and its preparation method, belonging to the technical field of
power cable insulation materials and special cable manufacturing. The cable, from the inside out, includes a conductor, an inner shielding layer, a self-healing
insulation layer, a reinforced outer shielding layer, a distributed
optical fiber sensing layer, and a sheath layer. The self-healing
insulation layer employs a dual dynamic covalent network and a biomimetic intelligent microcapsule composite
system to achieve
rapid response and multiple repairs. The reinforced outer shielding layer is a semi-conductive
ethylene propylene rubber
composite material reinforced with short-
cut carbon fibers, forming a three-dimensional stress transfer network to enhance
mechanical strength. The distributed
optical fiber sensing layer enables temperature
strain monitoring and damage localization. This invention constructs an integrated
protection system combining physical prevention, precise repair, long-term self-healing, and intelligent sensing. The repair
response time is no more than 12 hours, the
repair rate is no less than 95%, the electrical tree inhibition rate is no less than 90%, and it can be repaired multiple times, adapting to the complex working conditions of high-end equipment.