The application relates to the technical field of
ball valve production and
processing, and discloses a production and
processing technology of a sealed wear-resistant
ball valve, which comprises the following steps: base material pretreatment, wear-resistant bottom layer preparation, functional
coating slurry preparation, functional
coating coating, sealing surface strengthening treatment, intelligent
pressure detection module integration, closed-
loop control system assembly,
hot isostatic pressing densification treatment, precision calibration and performance testing, surface
passivation and packaging. In the application, the nano
diamond particles and the
chromium-based
tungsten carbide composite
powder in the functional coating
slurry jointly construct a high-
hardness wear-resistant framework,
resist the
abrasive wear and
erosion of the sealing surface, the
molybdenum disulfide serves as a
solid lubricant and forms a transfer film on the friction interface during the working process, reduces the
friction coefficient, realizes the self-lubricating effect, the
epoxy-modified organic
silicon resin serves as a bonding phase, firmly combines the functional components, and endows the coating with good
toughness and
bonding strength, so that the wear-resistant life and reliability of the
ball valve sealing pair are synergistically improved under harsh working conditions.