Wiring mechanism for electroplated diamond wire detection equipment
By improving the wire feeding mechanism and utilizing the cooperation of the take-up roller and the drive screw, the problem of excessive winding of diamond wire during the take-up process is solved, achieving uniform distribution of diamond wire and stability of detection, thereby improving detection accuracy and wire protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-03-13
AI Technical Summary
The wire routing mechanism of traditional diamond wire testing devices is prone to excessive winding of the diamond wire at a certain position during the wire winding process, which affects the overall stability of the wire routing and the testing effect.
An improved wire feeding mechanism is adopted, including components such as a take-up roller, a guide block, a drive screw, and a guide ring. By coordinating the drive roller and the drive screw, the diamond wire is evenly distributed on the take-up roller, avoiding tangling.
It achieves uniform distribution of diamond wire during the winding process, avoids local tangling, improves the stability and accuracy of detection, protects the wire, and extends its service life.
Smart Images

Figure CN223990750U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wiring device technology, specifically a wiring mechanism for an electroplated diamond wire testing equipment. Background Technology
[0002] The inspection of electroplated diamond wire plays a crucial role in the production process, directly affecting product quality and performance. Inspection is carried out through visual inspection in conjunction with the wire routing mechanism to ensure that parameters such as the diameter, surface roughness, and plating thickness of the diamond wire meet the standards, thereby guaranteeing its cutting performance and service life.
[0003] In the existing technology, the wire feeding mechanism of the traditional diamond wire testing device mainly consists of a guide wheel assembly, a guide rod, and a take-up device. The guide wheel assembly is used to guide the diamond wire to run smoothly, the guide rod ensures the stability of the wire during the testing process and reduces shaking and deviation, and the take-up device realizes the orderly recovery of the wire through rotation. The three work together to ensure that the testing process is stable and reliable.
[0004] However, in the traditional diamond wire detection device, the wire routing mechanism may cause excessive winding of the diamond wire at a certain position during the winding process, affecting the overall wire routing. Therefore, this utility model proposes a wire routing mechanism for electroplated diamond wire detection equipment to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a wiring mechanism for an electroplated diamond wire testing equipment to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a wire feeding mechanism for an electroplated diamond wire testing equipment, comprising: a take-up roller, a guide block disposed obliquely above the take-up roller, the guide block being integrally sleeved on a transmission screw, and guide rings being fixedly installed on both side walls of the guide block;
[0007] The cable routing frame is equipped with cable routing wheels, and a fixing bracket is provided at one end of the cable routing frame.
[0008] Preferably, the take-up roller is integrally clamped inside the take-up frame, the take-up frame is integrally fixedly installed on the surface of the mounting base plate, fixed bearings are fixedly installed on the outer walls of both ends of the take-up roller, the inner ring surface of the fixed bearing is fixedly connected to the outer wall of the take-up roller, and a first drive motor is fixedly installed on one end of the take-up roller.
[0009] Preferably, the take-up frame has two sets of mounting holes on its two end sidewalls. One set of mounting holes contains a fixed bearing, and the other set of mounting holes contains a guide bearing. The outer wall of the fixed bearing is fixedly connected to the inner wall of the hole. A cable routing frame is provided in front of the take-up frame.
[0010] Preferably, the whole driving screw rod is stuck in the wire collecting frame. Guide bearings are arranged on the outer walls at both ends of the driving screw rod. The inner ring surface of the guide bearing is fixedly connected with the outer wall of the driving screw rod. A second driving motor is installed at one end of the driving screw rod, and the driving screw rod can rotate in the wire collecting frame.
[0011] Preferably, a lead screw nut is arranged in the guide block. The lead screw nut is sleeved on the driving screw rod. The guide block can move back and forth cyclically on the driving screw rod. Guide rings are fixedly installed at both ends of the side wall of the guide block. A first anti-wear bearing is arranged in the inner ring surface of the guide ring. A number of limiting holes are opened on both side walls at the upper end of the guide block. Limiting rods penetrate through the limiting holes. Fixed blocks are arranged at both ends of the limiting rods, and the fixed blocks at both ends are fixedly installed on the surface of the wire collecting frame.
[0012] Preferably, the whole wire guiding frame is of a symmetrical structure. A number of holes are opened on both side walls of the wire guiding frame. Mounting bearings are arranged in the holes. The outer ring surface of the mounting bearing is fixedly connected with the inner wall of the hole. A wire guiding wheel is fixedly installed on the inner ring surface of the mounting bearing. A fixing frame is fixedly installed at one end of the wire guiding frame close to the wire collecting frame. The fixing frame is of an overall "冂" - shaped structure. Two groups of holes are opened on the surface at one end of the fixing frame, and second anti-wear bearings are fixedly installed on the inner walls of the holes.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] For a wire guiding mechanism of an electroplated diamond wire detection device proposed by the present utility model, during use, the diamond wire to be detected can be stuck on the wire guiding wheel, and the diamond wire is passed through the fixing frame, and at the same time passed through the guide ring arranged on the side wall of the guide block, and one end of the diamond wire is fixed on the wire collecting roller. At this time, the wire collecting roller is driven to rotate to wind up the diamond wire. During the winding process, the driving screw rod rotates to drive the guide block to move on the driving screw rod, playing a guiding role in the winding of the diamond wire, so as to realize the uniform distribution of the diamond wire on the wire collecting roller, thus avoiding the problem of excessive winding of the diamond wire in a certain area during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural view of the present utility model;
[0016] Figure 2 is a schematic side structural view of the present utility model;
[0017] Figure 3 is a schematic structural view of the installation module of the present utility model;
[0018] Figure 4 is a schematic overall structural view of the guide block of the present utility model.
[0019] In the diagram: 1. Take-up roller; 2. Guide block; 3. Drive screw; 4. Guide ring; 5. Cable guide frame; 6. Cable guide wheel; 7. Fixing frame; 8. Fixing bearing; 9. First drive motor; 10. Guide bearing; 11. Screw nut; 12. Second drive motor; 13. First anti-wear bearing; 14. Limiting rod; 15. Mounting bearing; 16. Second anti-wear bearing; 17. Take-up frame. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0021] Example 1: Please refer to Figures 1 to 4 This utility model provides a technical solution: a wire feeding mechanism for an electroplated diamond wire testing equipment, comprising: a take-up roller 1, a guide block 2 disposed obliquely above the take-up roller 1, the guide block 2 being integrally sleeved on a transmission screw 3, and guide rings 4 fixedly installed on both side walls of the guide block 2; a wire feeding frame 5, a wire feeding wheel 6 disposed inside the wire feeding frame 5, and a fixing frame 7 disposed at one end of the wire feeding frame 5;
[0022] In use, the diamond wire to be tested can be clipped onto the wire feeding wheel 6, and the diamond wire can be passed through the fixing frame 7 and the guide ring 4 set on the side wall of the guide block 2. One end of the diamond wire is fixed on the take-up roller 1. At this time, the take-up roller 1 is driven to rotate to wind up the diamond wire. During the winding process, the transmission screw 3 rotates, thereby driving the guide block 2 to move on the transmission screw 3, which guides the winding of the diamond wire and achieves uniform distribution of the diamond wire on the take-up roller 1. This avoids the problem of excessive winding in a certain area during the winding process of the diamond wire.
[0023] Embodiment 2: On the basis of Embodiment 1, a driving screw rod 3 is provided to make the overall wire routing more orderly. The driving screw rod 3 is integrally stuck in the wire collecting frame 17. Guide bearings 10 are provided on the outer walls at both ends of the driving screw rod 3. The inner ring surface of the guide bearing 10 is fixedly connected to the outer wall of the driving screw rod 3. A second driving motor 12 is installed at one end of the driving screw rod 3, and the driving screw rod 3 can rotate within the wire collecting frame 17; the wire collecting roller 1 is integrally stuck in the wire collecting frame 17. The wire collecting frame 17 is fixedly installed on the surface of the installation base plate. Fixed bearings 8 are fixedly installed on the outer walls at both ends of the wire collecting roller 1. The inner ring surface of the fixed bearing 8 is fixedly connected to the outer wall of the wire collecting roller 1. A first driving motor 9 is fixedly installed at one end of the wire collecting roller 1; two groups of installation holes are provided on the side walls at both ends of the wire collecting frame 17. One group of installation holes is provided with a fixed bearing 8, and the other group of installation holes is provided with a guide bearing 10. The outer wall of the fixed bearing 8 is fixedly connected to the inner wall of the hole. A wire routing frame 5 is provided directly in front of the wire collecting frame 17;
[0024] In order to make the overall wire routing process more orderly during the detection process, the position of the diamond wire during the overall wire routing is fixed by the wire routing wheel 6 to prevent the diamond wire from shifting during the detection process, which affects the overall detection. Then, the diamond wire passes through the fixing frame 7 and is fixed to the wire collecting roller 1 through the guide block 2. By starting the first driving motor 9, the wire collecting roller 1 is controlled to rotate to wind up the diamond wire. At the same time, the second driving motor 12 is driven to make the driving screw rod 3 rotate, and the second driving motor 12 will adjust the working direction when the guide block 2 moves to one end of the driving screw rod 3. Thus, under the cooperation of the driving screw rod 3 and the screw nut 11, the guide block 2 makes a reciprocating displacement on the driving screw rod 3, realizing the uniform winding of the diamond wire on the wire collecting roller 1, and making the overall wire routing process more orderly.
[0025] Embodiment 3: On the basis of Embodiment 2, a guide block 2 is provided to prevent the diamond wire from being worn during the detection process. A screw nut 11 is provided inside the guide block 2. The screw nut 11 is sleeved on the driving screw rod 3. The guide block 2 can make a cyclic reciprocating displacement on the driving screw rod 3. Guide rings 4 are fixedly installed at both ends of the side wall of the guide block 2. A first anti-wear bearing 13 is provided inside the inner ring surface of the guide ring 4. A number of limiting holes are provided on both side walls at the upper end of the guide block 2. Limiting rods 14 penetrate through the limiting holes. Fixed blocks are provided at both ends of the limiting rods 14, and the two end fixed blocks are fixedly installed on the surface of the wire collecting frame 17; The wire routing frame 5 is of a symmetrical structure as a whole. A number of holes are provided on both side walls of the wire routing frame 5. Mounting bearings 15 are provided inside the holes. The outer ring surface of the mounting bearing 15 is fixedly connected to the inner wall of the hole. The inner ring surface of the mounting bearing 15 is fixedly installed with a wire routing wheel 6. A fixing frame 7 is fixedly installed at one end of the wire routing frame 5 close to the wire collecting frame 17. The fixing frame 7 is of a "冂"-shaped structure as a whole. Two groups of holes are provided on the surface of one end of the fixing frame 7, and a second anti-wear bearing 16 is fixedly installed on the inner wall of the hole;
[0026] To prevent wear on the diamond wire during testing, a first anti-wear bearing 13 is installed inside the guide ring 4 in the guide block 2, and a second anti-wear bearing 16 is installed inside the fixing frame 7. During the diamond wire routing process, the diamond wire will contact the inner ring surfaces of the first anti-wear bearing 13 and the second anti-wear bearing 16. During the contact process, the friction is significantly reduced, thereby effectively protecting the surface of the diamond wire and avoiding wire damage or breakage caused by high friction. At the same time, the use of the first anti-wear bearing 13 and the second anti-wear bearing 16 can also ensure a smoother and more stable routing process, further improving the testing accuracy and reliability.
[0027] Working principle: In actual use, the diamond wire to be tested can be clamped on the wire feeding wheel 6, and the diamond wire can be passed through the fixing frame 7 and the guide ring 4 set on the side wall of the guide block 2. One end of the diamond wire is fixed on the take-up roller 1. At this time, the take-up roller 1 is driven to rotate to wind up the diamond wire. During the winding process, the transmission screw 3 rotates, thereby driving the guide block 2 to move on the transmission screw 3, which guides the winding of the diamond wire and achieves uniform distribution of the diamond wire on the take-up roller 1. This avoids the problem of excessive winding in a certain area during the winding process of the diamond wire.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire running mechanism for a gold plated diamond wire detection apparatus, comprising: The collecting roller (1) is provided with a guide block (2) obliquely upward, characterized in that the guide block (2) is wholly sleeved on the transmission screw rod (3), and the guide block (2) is fixedly provided with a guide ring (4) on the two side walls. The wire frame (5) is provided with a wire wheel (6) inside, and the wire frame (5) is provided with a fixed frame (7) at one end.
2. The mechanism according to claim 1, wherein: The collecting roller (1) is wholly clamped in the collecting frame (17), the collecting frame (17) is fixedly installed on the surface of the mounting bottom plate, the fixed bearing (8) is fixedly installed on the outer wall of the two ends of the collecting roller (1), the inner ring surface of the fixed bearing (8) is fixedly connected with the outer wall of the collecting roller (1), and the first driving motor (9) is fixedly installed at one end of the collecting roller (1).
3. The mechanism according to claim 2, wherein: The two end side walls of the collecting frame (17) are provided with two groups of mounting holes, one group of mounting holes is provided with the fixed bearing (8), the other group of mounting holes is provided with the guide bearing (10), the outer wall of the fixed bearing (8) is fixedly connected with the inner wall of the hole, and the wire frame (5) is arranged in front of the collecting frame (17).
4. The mechanism according to claim 3, wherein: The transmission screw rod (3) is wholly clamped in the collecting frame (17), the guide bearing (10) is arranged on the outer wall of the two ends of the transmission screw rod (3), the inner ring surface of the guide bearing (10) is fixedly connected with the outer wall of the transmission screw rod (3), the second driving motor (12) is installed at one end of the transmission screw rod (3), and the transmission screw rod (3) can rotate in the collecting frame (17).
5. The mechanism for guiding the wire according to claim 4, wherein: The guide block (2) is provided with a screw nut (11) inside, the screw nut (11) is sleeved on the transmission screw rod (3), the guide block (2) can cyclically and reciprocally displace on the transmission screw rod (3), the guide ring (4) is fixedly installed on the two side walls of the guide block (2), the first anti-friction bearing (13) is arranged in the inner ring surface of the guide ring (4), a plurality of limiting holes are formed in the two side walls of the upper end of the guide block (2), the limiting rods (14) pass through the limiting holes, the two ends of the limiting rods (14) are provided with fixed blocks, and the two end fixed blocks are fixedly installed on the surface of the collecting frame (17).
6. The mechanism according to claim 5, wherein: The wire frame (5) is symmetrical in structure, a plurality of holes are formed in the two side walls of the wire frame (5), the mounting bearings (15) are arranged in the holes, the outer ring surface of the mounting bearing (15) is fixedly connected with the inner wall of the hole, the wire wheel (6) is fixedly installed on the inner ring surface of the mounting bearing (15), the fixed frame (7) is fixedly installed on one end of the wire frame (5) close to the collecting frame (17), the fixed frame (7) is in the shape of a "Hou" character, two groups of holes are formed in the surface of one end of the fixed frame (7), and the second anti-friction bearing (16) is fixedly installed on the inner wall of the hole.