Zero-carbon atmospheric condensation water collecting device for strip mine dump in arid and semi-arid areas
By designing an atmospheric condensate collection device at an open-pit mine spoil heap, utilizing a combination of hydrophilic and hydrophobic materials and electrostatic brushes, and combining photovoltaic power generation and wind power drive, low-carbon and high-efficiency condensate collection has been achieved, solving the problems of water scarcity and high maintenance costs, and promoting ecological restoration and sustainable development.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-13
AI Technical Summary
Water shortages at open-pit mine spoil heaps in arid and semi-arid regions limit ecological restoration and sustainable development, while reliance on traditional energy sources leads to high carbon emissions and high maintenance costs.
Design a zero-carbon atmospheric condensate collection device for open-pit mine spoil heaps in arid and semi-arid regions. Utilize a combination of hydrophilic and hydrophobic materials, along with an electrostatic brush and a brush rotation bracket. Driven by photovoltaic power generation and wind power, the device collects atmospheric condensate, which is then powered by photovoltaic panels and stored in a battery.
It has enabled automated, low-carbon condensate collection, reducing water resource loss, lowering spoil heap maintenance costs, reducing reliance on traditional energy sources, and promoting ecological restoration and sustainable development.
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Figure CN223991405U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of atmospheric condensate collection technology, specifically to a zero-carbon atmospheric condensate collection device for open-pit mine spoil heaps in arid and semi-arid regions. Background Technology
[0002] Open-pit mine spoil heaps are centralized sites for the discharge of mining waste, primarily storing waste from surface stripping or underground mining. In arid and semi-arid open-pit mine spoil heaps, evaporation rates are 5-10 times higher than rainfall. Furthermore, water and wind erosion lead to soil erosion, significantly increasing the maintenance costs of ecological restoration and causing vegetation degradation. Therefore, water scarcity in arid and semi-arid open-pit mine spoil heaps is a major factor limiting ecological restoration and sustainable development. Under the dual-carbon development goals, open-pit coal mines are vigorously developing new energy sources, constructing photovoltaic power stations on spoil heaps to achieve "photovoltaic power generation on the roof, ecological restoration underneath." Therefore, utilizing the electricity and wind power generated by the spoil heaps themselves to condense, collect, and utilize atmospheric water vapor can alleviate water scarcity in arid areas and reduce spoil heap maintenance costs. Utility Model Content
[0003] This invention aims to solve the above-mentioned technical problems by providing a zero-carbon atmospheric condensate collection device for open-pit mine spoil heaps in arid and semi-arid regions.
[0004] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows:
[0005] A zero-carbon atmospheric condensate collection device for open-pit mine spoil heaps in arid and semi-arid areas includes a shell, a water collection hopper installed beneath the shell, and an air intake fan installed inside the shell.
[0006] The intake fan is connected to one or a combination of an intake device and a power supply device for driving the intake fan to rotate.
[0007] A condensation device for generating atmospheric condensate is installed inside the housing and below the intake fan.
[0008] The intake fan's rotating shaft is connected to a collection device for collecting atmospheric condensate generated by the condensation device.
[0009] Preferably, the air intake device includes an air intake shroud and a rotating shaft connected to the housing. The air intake shroud has an air intake hole that communicates with the housing. The rotating shaft is connected to an air intake fan and extends into the housing. An air intake bracket is installed on the outside of the rotating shaft and on the air intake shroud. Rotating blades are installed on the outside of the air intake bracket.
[0010] Preferably, the rotating shaft is connected to the air intake shroud via a bearing.
[0011] Preferably, the condensation device includes a condensation ring plate disposed inside the housing and located below the intake fan. The condensation ring plate is a coaxial set of multiple sets. The outer side of the condensation ring plate is coated with a radiation cooling material and a hydrophobic material in sequence. Then, an auxiliary ring plate with a hollowed-out side is used to fit the outer side of the condensation ring plate, and a hydrophilic material is coated on the auxiliary ring plate.
[0012] Preferably, the collecting device includes a brush rotating bracket connected to a rotating shaft, and multiple sets of electrostatic brushes are installed on the brush rotating bracket, the electrostatic brushes being located inside the condensation annular plate.
[0013] Preferably, the lower end of the water collecting hopper is equipped with a support leg.
[0014] Preferably, the power supply device includes a photovoltaic panel and a matching battery connected through the photovoltaic panel output line, and connected to the intake fan through a DC load conductor.
[0015] With the above structure, this utility model has the following advantages:
[0016] This invention utilizes a combination of hydrophilic and hydrophobic materials to optimize the water collection and convergence process, reducing dew loss. The design of the electrostatic brush and brush rotation bracket enables automated condensate collection, reducing manual intervention. Utilizing photovoltaic panels as a power supply device achieves self-sufficiency in clean energy, reducing dependence on traditional energy sources and lowering carbon emissions. Furthermore, the use of batteries to store electrical energy ensures normal operation even in low-light conditions. For arid and semi-arid regions, it effectively utilizes atmospheric moisture, reducing spoil heap maintenance costs.
[0017] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 This is a schematic cross-sectional view of the structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the rotating blade of the present invention;
[0022] Figure 4 This is a schematic diagram of the intake fan structure of the present invention;
[0023] Figure 5 This is a schematic diagram of the structure of the annular condenser plate and the electrostatic brush of the present invention;
[0024] Figure 6 This is a schematic diagram of the structure of the rotating shaft and electrostatic brush of the present invention.
[0025] As shown in the figure: 1. Intake bracket; 2. Rotating shaft; 3. Rotating blades; 4. Intake shroud; 5. Intake hole; 6. Intake fan; 7. Electrostatic brush; 8. Hydrophilic material; 9. Hydrophobic material; 10. Radiative cooling material; 11. Brush rotating bracket; 12. Water collection hopper; 13. Support leg; 14. Photovoltaic power generation panel; 15. Photovoltaic panel output line; 16. Storage battery; 17. DC load wire. Detailed Implementation
[0026] The embodiments of this application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0028] The present invention will now be described in further detail in conjunction with the full text.
[0029] Combined with appendix Figures 1-6 A zero-carbon atmospheric condensate collection device for open-pit mine spoil heaps in arid and semi-arid regions includes a shell, a water collection hopper 12 installed under the shell, and an air intake fan 6 installed inside the shell.
[0030] The intake fan 6 is connected to one or a combination of an intake device and a power supply device for driving the intake fan 6 to rotate.
[0031] A condensation device for generating atmospheric condensate is installed inside the housing and below the intake fan 6.
[0032] The rotating shaft of the intake fan 6 is connected to a collection device for collecting atmospheric condensate generated by the condensation device.
[0033] The air intake device includes an air intake shroud 4 and a rotating shaft 2 connected to the housing. An air intake hole 5 is provided on the air intake shroud 4 and the air intake hole 5 communicates with the housing. The rotating shaft 2 is connected to an air intake fan 6 and extends into the housing. An air intake bracket 1 is installed on the outside of the rotating shaft 2 and on the air intake shroud 4. A rotating blade 3 is installed on the outside of the air intake bracket 1.
[0034] The intake bracket 1 can be a circular frame on both the top and bottom. The inside of the circular frame is reinforced by intersecting diagonals to increase stability.
[0035] The rotating shaft 2 is located vertically at the intersection of the diagonals inside the circular frame and runs through the entire air intake device and condenser device. The rotating blades 3 on the side are connected to the outer side of the circular frame above and below the air intake bracket 1. The air intake shroud 4 is located below the entire air intake bracket 1. The air intake fan 6 is located below the air intake shroud 4, and the air intake fan 6 is connected to the air intake bracket 1 by the same rotating shaft 2.
[0036] The rotating shaft 2 is connected to the air intake shroud 4 via a bearing.
[0037] The condensing device includes a condensing ring plate disposed inside the housing and located below the intake fan 6. The condensing ring plate is a coaxial set of multiple sets. The outer side of the condensing ring plate is coated with a radiative cooling material 10 and a hydrophobic material 9 in sequence. Then, an auxiliary ring plate with a hollowed-out side is used to fit the outer side of the condensing ring plate, and a hydrophilic material 8 is coated on the auxiliary ring plate.
[0038] In specific implementations of this invention, the radiative cooling material 10 can be a polymer, such as polyethylene or polydimethylsiloxane, with a porous structure that effectively scatters sunlight. The hydrophobic material 9 can be categorized into natural materials, organic synthetic materials, inorganic materials, composite materials, as well as biomimetic and nanostructured materials. Examples include natural materials like wax and lotus leaves, organic synthetic materials such as polytetrafluoroethylene (PTFE) and polydimethylsiloxane (PDMS), inorganic materials such as silica coatings, composite materials that may include polymers with added nanoparticles, and biomimetic materials such as micro / nano structures mimicking lotus leaves.
[0039] Hydrophilic materials typically refer to materials with a surface contact angle of less than 90 degrees, which readily interact with or are wetted by water. Common examples include metal oxides, certain polymers, and natural materials. Examples include titanium dioxide (TiO2), silicon dioxide (SiO2), polyethylene glycol (PEG), polyvinyl alcohol (PVA), and cellulose.
[0040] In this invention, the hydrophilic material 8, the hydrophobic material 9, and the radiative cooling material 10 can be used as a coating. The outer side of the condensing ring plate is sequentially coated with the radiative cooling material 10 and the hydrophobic material 9 to form a radiative cooling material layer and a hydrophobic material layer. Then, an auxiliary ring plate with a hollowed-out side is used to fit over the outer side of the condensing ring plate, and the hydrophilic material 8 is coated on the auxiliary ring plate to form a hydrophilic material layer.
[0041] The collection device includes a brush rotating bracket 11 connected to the rotating shaft 2. Multiple sets of electrostatic brushes 7 are installed on the brush rotating bracket 11, and the electrostatic brushes 7 are located inside the condensation annular plate.
[0042] The electrostatic brushes 7 are symmetrically distributed on both sides of the brush rotating bracket 11, sharing the same rotating shaft 2 with the air intake device and located inside the condensation ring plate. The water collection hopper 12 is located directly below the entire device and is used to collect atmospheric condensate passing through the device. The water collection hopper 12 is supported by four legs 13.
[0043] The lower end of the water collection hopper 12 is equipped with a support leg 13.
[0044] In specific implementation of this utility model, such as Figure 2 As shown, during use, the device is placed in the phytoremediation field of the mine spoil heap. The four legs 13 of the device are fixed to the ground. Utilizing the energy converted from photovoltaic power generation and wind power in the spoil heap, the device uses turbine-type rotating blades 3 and an intake fan 6 to condense gaseous water in the atmosphere into liquid water through the radiative cooling material 10. The condensed water moves away from the hydrophobic material 9 and collects at the end of the hydrophilic material 8. The condensed water is collected from the end of the hydrophilic material 8 to the water collection hopper 12 by the static electricity generated by the photovoltaic power generation in the spoil heap. The device fully utilizes the water vapor in the atmosphere to condense into liquid water without human intervention, thus reducing the maintenance cost of the spoil heap.
[0045] Specifically, this device is connected in sequence to a power supply device, an air intake device, a condensation device, and a collection device.
[0046] Power supply device: The power supply device includes a photovoltaic power generation panel 14 and a matching battery 16 connected through a photovoltaic panel output line 15, and outputs to the intake fan 6 through a DC load line 17. It adopts a monocrystalline silicon photovoltaic power generation panel 14, which is connected to the matching battery through a photovoltaic panel output line 15. When there is sufficient sunlight, the solar energy is stored in the battery 16, and a built-in controller is provided for overvoltage protection, overcurrent protection, and automatic shutdown when fully charged. The electrical energy is output through the DC load line 17.
[0047] Specifically, the photovoltaic power generation panel 14, DC load conductor 17 and battery 16 in the power supply device are all existing technologies and will not be described in detail here. Furthermore, an inverter for power conversion and other equipment for power exchange are also installed between the photovoltaic power generation panel 14 and the battery 16. The power supply device used is an existing technology.
[0048] Air intake device: When the spoil heap reaches a certain wind speed, the natural wind of the spoil heap enters the rotating blade 3 tangentially, driving the rotating blade 3 and the air intake fan 6 to rotate; when the wind speed of the spoil heap is lower than a certain wind speed, the electrical energy stored in the battery of the photovoltaic power generation panel is activated, directly driving the air intake fan 6 to blow the condenser ring plate of the condenser into the atmosphere.
[0049] Condensation device: The radiative cooling material 10 reduces the temperature of the outer surface of the condensing ring plate. The gaseous water entering through the air intake device condenses on the outer side of the condensing ring plate coated with the radiative cooling material 10. The condensed liquid water forms a water film on the outer side of the ring plate, and under the combined action of the hydrophobic material 9 and the hydrophilic material 8, it gathers more at the end of the hydrophilic material 8. The multi-layer condensing ring plates are stacked and arranged in the outermost ring protection plate to maximize the use of the condensation space.
[0050] Collection device: The electrostatic brush 7, which rotates on the same shaft 2 as the intake fan 6, continuously rotates and rubs the inner side of the condensation ring plate. The charged brush will attract the liquid water at the end of the hydrophilic material 8 and move along the brush trajectory. During the movement, the droplets gather into streams and flow down. The atmospheric condensate is collected into the water collection hopper 12 and can be used for plant irrigation.
[0051] The present invention and its embodiments have been described above. This description is not restrictive, and the embodiments shown throughout the text are only one of the embodiments of the present invention. The actual structure is not limited to this. In conclusion, if a person skilled in the art is inspired by this description and designs a similar structure and embodiment without departing from the inventive spirit of the present invention, such design should fall within the protection scope of the present invention.
Claims
1. A zero-carbon atmospheric condensation water collection device for open-pit mine waste dumps in arid and semi-arid regions, characterized by, The utility model relates to a kind of atmospheric condensation water collection device, including shell, water collecting hopper (12) is installed below the shell, air inlet fan (6) is installed in the shell, One or both combination of air inlet device and power supply device for driving air inlet fan (6) rotation is communicated with air inlet fan (6), Condensing device for producing atmospheric condensation water is installed in the shell and below air inlet fan (6); The rotating shaft of air inlet fan (6) is connected with collecting device for collecting atmospheric condensation water produced by condensing device.
2. The zero-carbon atmospheric condensation water collecting device for dump of open-pit mine in arid and semi-arid area according to claim 1, characterized in that: The air inlet device includes air inlet cover (4) and rotating shaft (2) connected to the shell, air inlet hole (5) is opened on the air inlet cover (4) and communicated with the shell, the rotating shaft (2) is connected to air inlet fan (6) and extends into the shell, air inlet support (1) is installed on the outside of rotating shaft (2) and above air inlet cover (4), and rotating blade (3) is installed on the outside of air inlet support (1).
3. The zero-carbon atmospheric condensation water collection device for open-pit mine waste dump in arid and semi-arid areas according to claim 2, characterized in that: The rotating shaft (2) is connected to air inlet cover (4) through bearing.
4. The zero-carbon atmospheric condensation water collecting device for dump of open-pit mine in arid and semi-arid area according to claim 2, characterized in that: The condensing device includes condensing ring plate arranged in the shell and below air inlet fan (6), the condensing ring plate is coaxially arranged in multiple groups, hydrophobic material (9) and radiation refrigeration material (10) are coated on the outside of condensing ring plate in sequence, and then hydrophilic material (8) is coated on the outside of condensing ring plate using auxiliary ring plate with hollow side.
5. The zero-carbon atmospheric condensation water collection device for open-pit mine waste dump in arid and semi-arid areas according to claim 4, characterized in that: The collecting device includes brush rotating support (11) connected to rotating shaft (2), and multiple electrostatic brushes (7) are installed on brush rotating support (11), and electrostatic brushes (7) are located on the inside of condensing ring plate.
6. The zero-carbon atmospheric condensation water collecting device for dump of open-pit mine in arid and semi-arid area according to claim 1, characterized in that: The lower end of water collecting hopper (12) is installed with supporting leg (13).
7. The zero-carbon atmospheric condensation water collecting device for dump of open-pit mine in arid and semi-arid area according to claim 1, characterized in that: The power supply device includes photovoltaic power generation panel (14) and matched battery (16) connected through photovoltaic panel output line (15), and connected to air inlet fan (6) through DC load lead (17) output.