Aluminum profile machining waste chip collecting device

By introducing an external water injection device and a bevel gear transmission system into the aluminum profile processing waste collection device, the automatic cleaning of the storage bin is achieved, solving the problem of manual cleaning in the existing technology and improving cleaning efficiency and production efficiency.

CN223996832UActive Publication Date: 2026-03-17SHANDONG CHUNSHAN ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing aluminum profile processing waste collection device cannot be cleaned quickly, which requires workers to manually clean the inside of the storage box, affecting production efficiency.

Method used

Design a waste chip collection device for aluminum profile processing. Combine an external water injection device, connecting hose and nozzle. The device uses a cylinder to drive the movable frame of the scraper and wiping plate to achieve automatic cleaning of the storage box. The position of the scraper and wiping plate is adjusted by a bevel gear transmission system.

Benefits of technology

It enables automated cleaning of storage bins, improves cleaning efficiency, reduces the need for manual cleaning, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of aluminum profile machining, and discloses an aluminum profile machining scrap collecting device which comprises a storage box, a dust collector is fixedly connected to the side face of the storage box, the output end of the dust collector penetrates through the interior of the storage box, and an air cylinder is fixedly connected to the top of the storage box. A movable frame is arranged in the storage box and located at the top of the output end of the dust collector, scraping plates are arranged on the four edges of the movable frame, a discharging plate is hinged to the bottom of the storage box, an external water injection device is connected to be matched with the four connecting hoses and the nozzles, the interior of the storage box can be scoured, and an air cylinder is matched to drive the movable frame with the scraping plates to move downwards. Sweeps attached to the four inner walls of the storage box are scraped, and the cleaning effect is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing, specifically to a waste chip collection device for aluminum profile processing. Background Technology

[0002] Aluminum profiles are profiles with specific cross-sectional shapes made of aluminum alloy materials through an extrusion process. They are widely used in many fields such as construction, industry, automobiles, and aerospace. Their characteristics include lightweight, high strength, corrosion resistance, easy processing and forming, and recyclability. Therefore, they have become one of the important materials in modern industry and construction. Aluminum profiles are usually designed with different cross-sections to meet various structural and functional requirements, such as load-bearing, decoration, and thermal insulation.

[0003] Chinese Patent Publication No. CN203526631U discloses a waste collection device, which includes a base. The waste collection device further includes: a blowing device, which includes an air blowing head disposed on the base; a suction device, which includes an air suction head disposed opposite to the air blowing head; and a drilling device, which is electrically connected to the blowing device and the suction device and is disposed on the base. The drilling device includes a drill bit, a control handle, and a power mechanism.

[0004] The aforementioned patents can easily collect waste materials, simplifying workshop cleaning, significantly reducing the workload of cleaning personnel, saving cleaning time, and improving production. However, they cannot quickly clean the inside of the collection device; therefore, workers still need to clean the inside of the collection device. Therefore, this utility model proposes a waste material collection device for aluminum profile processing. Utility Model Content

[0005] The purpose of this utility model is to provide a waste chip collection device for aluminum profile processing. It is connected to an external water injection device and four connecting hoses and nozzles to flush the inside of the storage box. With the help of a cylinder, a movable frame with a scraper is moved down to scrape off the waste chips adhering to the four inner walls of the storage box, thereby further improving the cleaning effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for aluminum profile processing, comprising a storage box, a vacuum cleaner fixedly connected to the side of the storage box, the output end of the vacuum cleaner penetrating the interior of the storage box, a cylinder fixedly connected to the top of the storage box, a movable frame provided inside the storage box and at the top of the output end of the vacuum cleaner, scrapers provided on all four sides of the movable frame, and a discharge plate hinged to the bottom of the storage box.

[0007] Preferably, the four scrapers contact the four inner walls of the storage box respectively, and the input end of the vacuum cleaner is fixedly connected to a vacuum hose.

[0008] Preferably, four connecting hoses are fixedly connected to the top of the storage box and to the outer surface of the cylinder, and the bottom of each of the four connecting hoses is fixedly connected to a nozzle through the bottom of the movable frame.

[0009] Preferably, a rotating plate is provided inside the movable frame at each of the four sides, and a rotating shaft is fixedly connected to both ends of the rotating plate inside the movable frame. A wiping plate is fixedly connected to one side of the rotating plate, and the rotating shaft is rotatably connected to the movable frame.

[0010] Preferably, the scraper is fixedly connected to the other side of the rotating plate, and the scraper is in the shape of a triangular prism.

[0011] Preferably, each of the rotating shafts has a connecting bevel gear fixedly connected to its outer surface and inside the movable frame. Two adjacent connecting bevel gears set at a 90-degree angle mesh with each other. A driven bevel gear is fixedly connected to the outer surface of the rotating shaft located at one rear side and set horizontally. A connecting shaft is rotatably connected inside the movable frame and through the top of the storage box. A driving bevel gear is fixedly connected to the bottom of the connecting shaft and inside the movable frame. The driven bevel gear meshes with the driving bevel gear.

[0012] Preferably, a fixing block is fixedly connected to the top of the movable frame and to the outer surface of the connecting shaft. The outer surface of the connecting shaft and the outer surface of the fixing block are respectively provided with threaded groove one and threaded groove two. The outer surface of the connecting shaft and the outer surface of the fixing block are threadedly connected to a fixing cap through threaded groove one and threaded groove two.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1) Connecting the external water injection device with four connecting hoses and nozzles, it can flush the inside of the storage tank. Combined with the cylinder driving the movable frame with scraper to move down, it can scrape off the waste adhering to the four inner walls of the storage tank, further improving the cleaning effect.

[0015] 2) The movable frame is equipped with a rotating plate and a wiping plate. After the scraper finishes cleaning, rotate the plate to make the wiping plate contact the inner wall of the storage box, and then use the cylinder to drive the wiping plate to move down, so as to remove the water stains on the inner wall of the storage box.

[0016] 3) By using a coupling, a driving bevel gear, a driven bevel gear, and multiple pairs of meshing connecting bevel gears, rotating the coupling can drive all the rotating shafts to rotate together, thus enabling simultaneous and rapid adjustment of the position of the four scrapers and four wiping plates, making operation convenient.

[0017] 4) By using the fixed block, the threaded groove on the connecting shaft, and the fixed cap, rotating the fixed cap to make it engage with the threads of the two can fix the position of the rotating shaft and the rotating plate, ensuring stable operation of the equipment. Attached Figure Description

[0018] Figure 1This is a three-dimensional structural diagram of a waste chip collection device for aluminum profile processing according to an embodiment of the present utility model;

[0019] Figure 2 This is a cross-sectional view of the storage box in an embodiment of the present utility model;

[0020] Figure 3 This is a bottom view of the storage box after cross-section in an embodiment of this utility model;

[0021] Figure 4 This is a sectional view of the movable frame in an embodiment of the present utility model;

[0022] Figure 5 As an embodiment of this utility model Figure 4 Enlarged view of part A;

[0023] Figure 6 As an embodiment of this utility model Figure 4 Enlarged view of part B.

[0024] In the diagram: 1. Storage bin; 2. Vacuum cleaner; 3. Cylinder; 4. Connecting hose; 5. Movable frame; 6. Scraper; 7. Nozzle; 8. Rotating plate; 9. Wiping plate; 10. Rotating shaft; 11. Connecting bevel gear; 12. Passive bevel gear; 13. Active bevel gear; 14. Coupling; 15. Fixing block; 16. Fixing cap; 17. Discharge plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] Combination Figure 1 - Figure 6 A waste collection device for aluminum profile processing includes a storage box 1, a vacuum cleaner 2 fixedly connected to the side of the storage box 1, the output end of the vacuum cleaner 2 penetrating the interior of the storage box 1, a cylinder 3 fixedly connected to the top of the storage box 1, a movable frame 5 provided inside the storage box 1 and at the top of the output end of the vacuum cleaner 2, scrapers 6 provided on all four sides of the movable frame 5, and a discharge plate 17 hinged to the bottom of the storage box 1.

[0028] In actual operation, the operator holds the vacuum hose and starts the vacuum cleaner 2 to suck the waste generated on the aluminum sheet processing table into the storage box 1. When the storage box 1 is full, the discharge plate 17 is opened to discharge the waste inside the storage box 1.

[0029] Specifically, four connecting hoses 4 are connected to an external water injection device, and the length of the connecting hoses 4 is longer than the internal height of the storage tank 1. At this time, the water injection device is turned on, and the inside of the storage tank 1 can be flushed by the cooperation of the connecting hoses 4 and the nozzle 7. After the flushing is completed, the cylinder 3 is activated to drive the movable frame 5 to move down, which in turn drives the four scrapers 6 to move down together. By moving the four scrapers 6 down, the waste adhering to the four inner walls of the storage tank 1 can be scraped off, further improving the cleaning effect of the storage tank 1.

[0030] See Figure 2 and Figure 3 The four scrapers 6 contact the four inner walls of the storage box 1 respectively, and the input end of the vacuum cleaner 2 is fixedly connected to the vacuum hose.

[0031] See Figure 3 Four connecting hoses 4 are fixedly connected to the top of the storage box 1 and to the outer surface of the cylinder 3. The bottom of the four connecting hoses 4 passes through the bottom of the movable frame 5 and each is fixedly connected to a nozzle 7.

[0032] See Figure 4 - Figure 6 Inside the movable frame 5, there are rotating plates 8 at all four sides. At both ends of the rotating plates 8, inside the movable frame 5, there are fixed shafts 10. A wiping plate 9 is fixedly connected to one side of the rotating plate 8. The rotating shafts 10 are rotatably connected to the movable frame 5.

[0033] Specifically, after the scraper 6 has finished cleaning and scraping the inner wall of the storage box 1, water stains will still adhere to the inner wall of the storage box 1. At this time, rotating the four rotating plates 8 will cause the four scrapers 6 to be rotated and stored, and the four wiping plates 9 to be flipped over so that the wiping plates 9 come into contact with the inner wall of the storage box 1. Then, starting the cylinder 3 will drive the movable frame 5 and the four wiping plates 9 to move down together to remove the water stains adhering to the inner wall of the storage box 1.

[0034] See Figure 3 and Figure 4 The scraper 6 is fixedly connected to the other side of the rotating plate 8, and the scraper 6 is in the shape of a triangular prism.

[0035] See Figure 5Each rotating shaft 10 has a connecting bevel gear 11 fixedly connected to its outer surface and inside the movable frame 5. Two adjacent connecting bevel gears 11 set at a 90-degree angle mesh with each other. A driven bevel gear 12 is fixedly connected to the outer surface of the rotating shaft 10 set horizontally to one side. A connecting shaft 14 is rotatably connected inside the movable frame 5 and through the top of the storage box 1. A driving bevel gear 13 is fixedly connected to the bottom of the connecting shaft 14 and inside the movable frame 5. The driven bevel gear 12 and the driving bevel gear 13 mesh with each other.

[0036] Specifically, rotating the connecting shaft 14 drives the active bevel gear 13 to rotate, which in turn drives the passive bevel gear 12 to rotate, which in turn drives the horizontally positioned rotating shaft 10 located on one side of the rear to rotate. Through the meshing of four pairs of adjacent connecting bevel gears 11 positioned at ninety degrees, all the rotating shafts 10 rotate together, which in turn drives the four rotating plates 8 to rotate together. This allows for the simultaneous and rapid adjustment of the positions of the four scrapers 6 and the four wiping plates 9.

[0037] See Figure 6 A fixing block 15 is fixedly connected to the top of the movable frame 5 and to the outer surface of the connecting shaft 14. The outer surface of the connecting shaft 14 and the outer surface of the fixing block 15 are respectively provided with threaded groove one and threaded groove two. The outer surface of the connecting shaft 14 and the outer surface of the fixing block 15 are threadedly connected to the fixing cap 16 through threaded groove one and threaded groove two.

[0038] Specifically, when it is necessary to fix the position of the rotating shaft 10 and the rotating plate 8, the fixing cap 16 is rotated so that the fixing cap 16 is simultaneously threaded into the connecting shaft 14 and the fixing block 15 through the threaded groove one and the threaded groove two, thereby fixing the connecting shaft 14, so that the driving bevel gear 13 and even the driven bevel gear 12 and the rotating shaft 10 cannot rotate, thereby fixing the rotating plate 8.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste chip collection device for aluminum profile processing, characterized in that: The utility model provides a kind of dust catcher, including storage tank (1), the side surface of storage tank (1) is fixedly connected with dust catcher (2), the output end of dust catcher (2) penetrates the inside of storage tank (1), the top of storage tank (1) is fixedly connected with pneumatic cylinder (3), the inside of storage tank (1) and the top of the output end of dust catcher (2) are provided with movable rack (5), movable rack (5) is provided with squeegee (6) in four edges, the bottom of storage tank (1) is hinged with discharge plate (17).

2. The aluminum profile processing waste collection device according to claim 1, characterized in that: Four squeegees (6) are in contact with four inner walls of the storage tank (1) respectively, and the input end of the dust catcher (2) is fixedly connected with a dust suction hose.

3. The aluminum profile processing waste collection device according to claim 1, characterized in that: Four connecting hoses (4) are fixedly connected with spray heads (7) at their bottoms penetrating through the bottom of the movable rack (5) respectively.

4. The aluminum profile processing waste collection device according to claim 1, characterized in that: The inside of the movable rack (5) is provided with rotating plates (8) at the positions of the four edges respectively, and the two ends of the rotating plates (8) are fixedly connected with rotating shafts (10) in the inside of the movable rack (5) respectively.

5. The aluminum profile machining waste collection device according to claim 4, characterized in that: The squeegees (6) are fixedly connected with the other sides of the rotating plates (8), and the squeegees (6) are in the shape of triangular prisms.

6. The aluminum profile machining waste collection device according to claim 4, characterized in that: The outer surfaces of the rotating shafts (10) are fixedly connected with connecting bevel gears (11) in the inside of the movable rack (5) respectively, and the connecting bevel gears (11) set up at an angle of 90 degrees are engaged with each other.

7. The aluminum profile machining waste collection device according to claim 6, characterized in that: The outer surfaces of the rotating shafts (10) are fixedly connected with passive bevel gears (12) at the rear sides thereof and set up horizontally, and the inside of the movable rack (5) is rotatably connected with a connecting shaft (14) penetrating through the top of the storage tank (1). The top of the movable rack (5) is fixedly connected with a fixing block (15) at the outer surface of the connecting shaft (14), and the outer surfaces of the connecting shaft (14) and the fixing block (15) are respectively provided with thread grooves one and two. The outer surfaces of the connecting shaft (14) and the fixing block (15) are threadedly connected with a fixing cap (16) through the thread grooves one and two.

Citation Information

Patent Citations

  • Waste chip collecting device

    CN203526631U