Intelligent mixing and residue preventing system for high-alumina brick production

Abstract

The utility model discloses an intelligent material mixing and residue preventing system for high-alumina brick production, and particularly relates to the technical field of high-alumina brick production, which comprises a detection unit used for detecting the residual quantity of materials; the material mixing box is mounted above the weighing device; the crushing box is mounted at the top of the material mixing box; the first crushing unit is used for carrying out primary crushing on the put raw materials, and the first crushing unit is mounted in the crushing box; the second crushing unit is mounted at the bottom end of the crushing box; the filter plate is mounted at the top end of the mixing box, and the second crushing unit is arranged above the filter plate in a sliding manner; and the stirring unit is mounted in the material mixing box. The raw material crushing device has the advantages that raw materials can be completely crushed to the size meeting the production requirement, whether residues exist or not can be detected, the mixed raw materials can be completely discharged, and the matching precision of the raw materials is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to high alumina brick production technical field more specifically, the utility model relates to an intelligent mixing anti -residual system for high alumina brick production. BACKGROUND

[0002] High alumina brick is a kind of refractory material, the main component of this kind of refractory material brick is Al2O3, such as Al2O3 content is higher than 90%, is called corundum brick, due to the resources are different, the standards of each country are not completely consistent, in the refractory material industry, the output of high alumina brick occupies 1 / 5 of the entire refractory brick product output, when producing high alumina brick, the raw materials need to be crushed, after completing crushing, the main material and auxiliary material are proportioned in different quantities, and are stirred and mixed to prepare for the forming of high alumina brick.

[0003] The utility model discloses a kind of preparation equipment for producing aluminium nitride with waste high alumina brick, including bottom plate and power belt, the bottom plate top left side is fixedly connected with first box, the front of first box is movably connected with door by hinge, the bottom plate top is fixedly connected with second box, the top of first box is fixedly connected with support plate, the bottom of support plate is fixedly connected with first motor, the output of first motor is through first box and is fixedly connected with first rotating rod.The utility model is prepared by the cooperation of first motor, first rotating rod, first stirring rod, hopper, first feeding pipe, discharge pipe, first belt disc, transmission rod, second belt disc and first pipe, solve the problem that the existing preparation equipment for producing aluminium nitride with waste high alumina brick is inconvenient to use, the preparation equipment for producing aluminium nitride with waste high alumina brick has the advantages of convenient use, and is beneficial to the use of people.

[0004] But the structure in actual use, raw material residues can be generated on the second box and filter screen, so that each component proportioning is not accurate enough, thereby affecting the quality of high alumina brick made, therefore, present a kind of high alumina brick production is used intelligent mixing anti -residual system. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a kind of high alumina brick production is used intelligent mixing anti -residual system to solve the problems raised in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of high alumina brick production is used intelligent mixing anti -residual system, including:

[0007] Detection unit, the detection unit is used to detect the residual amount of material, the detection unit includes bottom plate, weigher and display, the weigher is installed on the bottom plate, the weigher is connected with the display for showing the residual amount of material;

[0008] A mixing box is installed above the scale;

[0009] A crushing box is installed on top of the mixing box;

[0010] A first crushing unit is used for primary crushing of the raw materials, which is installed in the crushing box;

[0011] A second crushing unit is used for re-crushing of the raw materials after screening, which is installed at the bottom end of the crushing box;

[0012] A filter plate is used for screening of raw materials meeting the mesh number, which is installed at the top end of the mixing box, and the second crushing unit is slidingly arranged above the filter plate;

[0013] A stirring unit is used for stirring and mixing of the raw materials, which is installed in the mixing box.

[0014] Preferably, the crushing box is provided with a feeding port at the top end, and the mixing box is provided with a discharging port at one side of the bottom end.

[0015] Preferably, the first crushing unit is provided with two, which comprises a first motor, a rotating rod and a crushing roller, the first motor is installed outside the crushing box, the output end of the first motor is connected with the rotating rod which is rotatably installed on the crushing box, and the crushing roller is coaxially installed on the rotating rod.

[0016] Preferably, the second crushing unit is provided with two, which comprises a hydraulic pump, a hydraulic rod and a push plate, the hydraulic pump is installed outside the crushing box, the hydraulic pump is connected with the hydraulic rod, and the end of the hydraulic rod is installed with the push plate which slidingly cooperates with the filter plate.

[0017] Preferably, the stirring unit comprises a second motor, a rotating disc, stirring rods, a flow guide plate and a scraper, the second motor is installed at the bottom end of the mixing box, the output shaft of the second motor is installed with the rotating disc, the top end of the rotating disc is installed with a plurality of stirring rods, the bottom end of the rotating disc is provided with the flow guide plate, and one end of the flow guide plate is installed with the scraper which slidingly cooperates with the inner wall of the mixing box.

[0018] The technical effects and advantages of the present application are as follows:

[0019] 1、Through the synchronous operation of two hydraulic pumps, the two hydraulic rods are synchronously extended and retracted, so as to respectively push the corresponding push plates to slide on the filter plate, in the process of sliding of the push plates, the crushed raw materials can be pushed, the raw material screening efficiency is improved, when the two push plates are close, the crushed raw materials can be extruded, so that the crushed raw materials can be further crushed, so that the crushed raw materials can be screened out by the filter plate, avoiding the residues on the filter plate, and ensuring the accuracy of the raw material ratio.

[0020] 2、Through the operation of the second motor, the stirring rod is driven to rotate by the rotating disc, so that the raw materials can be stirred, the raw materials are mixed more uniformly, in the process of rotating of the guide plate, the raw materials can be guided to the direction of adhering to the inner wall of the mixing box, so that the raw materials are more easily discharged from the discharge port, the discharging efficiency is improved, and the scraper rotates to scrape off the raw materials attached to the inner wall of the mixing box, so that the raw materials can be completely discharged from the discharge port, so as to ensure the accuracy of the raw material ratio and improve the production quality of high-alumina bricks. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic view of the utility model.

[0022] Figure 2 It is a section structure schematic view of the utility model.

[0023] Figure 3 It is a structure schematic view of the first crushing unit of the utility model.

[0024] Figure 4 It is a structure schematic view of the second crushing unit of the utility model.

[0025] Figure 5 It is a structure schematic view of the stirring unit of the utility model.

[0026] The figure mark is: 1, detection unit;2, mixing box;3, crushing box;4, first crushing unit;401, first motor;402, rotating rod;403, crushing roller;5, second crushing unit;501, hydraulic pump;502, hydraulic rod;503, push plate;6, stirring unit;601, second motor;602, rotating disc;603, stirring rod;604, guide plate;605, scraper;7, filter plate;8, feed port;9, discharge port. DETAILED DESCRIPTION

[0027] Clearly, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] As shown in the accompanying drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. Figure 1-5 As shown in the accompanying drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are merely a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] The detection unit 1 is used for detecting the residual amount of the material, and the detection unit 1 comprises a bottom plate, a weighing device and a display, the weighing device is installed on the bottom plate, and the weighing device is connected with the display used for displaying the residual amount of the material;

[0030] The mixing box 2 is installed above the weighing device;

[0031] The crushing box 3 is installed on the top of the mixing box 2;

[0032] The first crushing unit 4 is used for preliminarily crushing the raw material put in, and the first crushing unit 4 is installed in the crushing box 3;

[0033] The second crushing unit 5 is used for re-crushing the raw material screened after crushing, and the second crushing unit 5 is installed at the bottom end of the crushing box 3;

[0034] The filter plate 7 is used for screening the raw material meeting the number of meshes, the filter plate 7 is installed at the top end of the mixing box 2, and the second crushing unit 5 is slidingly arranged above the filter plate 7;

[0035] The stirring unit 6 is used for stirring and mixing the raw material, and the stirring unit 6 is installed in the mixing box 2.

[0036] In specific implementation, first, the total weight of the top support is zeroed by the weigher, the raw materials are put into the crushing box 3 according to the proportioning weight, the weigher records the total weight of the raw materials put in and displays on the display, and after crushing by the first crushing unit 4, the raw materials fall on the filter plate 7, the two second crushing units 5 cooperate to push the raw materials on the filter plate 7, which not only improves the screening efficiency of the raw materials, but also further crushes the particles that do not meet the size, after the raw materials are screened from the filter plate 7, the stirring unit 6 stirs the raw materials, after uniform stirring, the discharge port 9 is opened, the stirring unit 6 cooperates with the discharge, improves the discharge efficiency, and in the process of discharging, the second crushing unit 5 continuously runs, and when the weight on the display is zeroed, the mixed raw materials are completely discharged, avoiding residues due to incomplete crushing of the raw materials, thereby improving the accuracy of the raw material proportioning and improving the production quality of high alumina bricks.

[0037] The crushing box 3 is provided with an inlet 8 at the top end, and the mixing box 2 is provided with a discharge port 9 at the bottom end.

[0038] In specific implementation, the inlet 8 is provided to facilitate the placement of raw materials, and the discharge port 9 is provided to facilitate the discharge of the mixed raw materials.

[0039] The first crushing unit 4 is provided with two, the first crushing unit 4 includes a first motor 401, a rotating rod 402 and a crushing roller 403, the first motor 401 is installed outside the crushing box 3, the first motor 401 is connected with the rotating rod 402 rotatingly installed on the crushing box 3, and the crushing roller 403 is coaxially installed on the rotating rod 402.

[0040] In specific implementation, the two first motors 401 are synchronously operated to drive the corresponding crushing rollers 403 to rotate, and the two crushing rollers 403 cooperate to crush the raw materials, so that the size of the crushed raw materials meets the production requirements of high alumina bricks.

[0041] The second crushing unit 5 is provided with two, the second crushing unit 5 includes a hydraulic pump 501, a hydraulic rod 502 and a push plate 503, the hydraulic pump 501 is installed outside the crushing box 3, the hydraulic pump 501 is connected with the hydraulic rod 502, and the hydraulic rod 502 is installed at the end with the push plate 503 slidingly matched with the filter plate 7.

[0042] In specific implementation, through synchronous operation of the two hydraulic pumps 501, the two hydraulic rods 502 are synchronously extended and retracted, so as to respectively push the corresponding push plates 503 to slide on the filter plate 7. In the process of sliding of the push plates 503, the crushed raw materials can be pushed to improve the raw material screening efficiency. When the two push plates 503 are close to each other, the crushed raw materials can be extruded, so that the crushed raw materials can be further crushed, so that the crushed raw materials can be screened out by the filter plate 7, avoiding residues on the filter plate 7, and ensuring the raw material proportioning accuracy.

[0043] The stirring unit 6 comprises a second motor 601, a rotating disc 602, stirring rods 603, a flow guide plate 604 and a scraper 605. The second motor 601 is installed at the bottom end of the mixing box 2. The output shaft of the second motor 601 is provided with the rotating disc 602. The top end of the rotating disc 602 is provided with a plurality of stirring rods 603. The bottom end of the rotating disc 602 is provided with the flow guide plate 604. One end of the flow guide plate 604 is provided with the scraper 605 which is in sliding fit with the inner wall of the mixing box 2.

[0044] In specific implementation, through operation of the second motor 601, the rotating disc 602 drives the stirring rods 603 to rotate, so that the raw materials can be stirred to make the raw materials more uniformly mixed. In the process of rotating of the flow guide plate 604, the raw materials can be guided to the direction of the inner wall of the mixing box 2, so that the raw materials are more easily discharged from the discharge port 9, improving the discharging efficiency. The scraper 605 rotates to scrape off the raw materials attached to the inner wall of the mixing box 2, so that the raw materials can be completely discharged from the discharge port 9, ensuring the accuracy of the raw material proportioning and improving the production quality of high-alumina bricks.

[0045] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An intelligent mixing and residue prevention system for high-alumina brick production, characterized in that, include: The detection unit (1) is used to detect the amount of material residue. The detection unit (1) includes a base plate, a weighing device and a display. The weighing device is installed on the base plate and connected to a display for displaying the amount of material residue. Mixing box (2), which is installed above the weighing device; Crushing box (3), which is installed on top of mixing box (2); The first crushing unit (4) is used to perform preliminary crushing on the raw materials that are put in. The first crushing unit (4) is installed in the crushing box (3). The second crushing unit (5) is used to crush the raw materials that have been screened after crushing again. The second crushing unit (5) is installed at the bottom of the crushing box (3). The filter plate (7) is used to screen raw materials that meet the mesh size. The filter plate (7) is installed on the top of the mixing box (2), and the second crushing unit (5) is slidably arranged above the filter plate (7). A stirring unit (6) is used to stir and mix the raw materials. The stirring unit (6) is installed in the mixing box (2).

2. The intelligent mixing and residue prevention system for high-alumina brick production according to claim 1, characterized in that, The crushing box (3) is provided with a feed inlet (8) at the top and the mixing box (2) is provided with a discharge outlet (9) on one side of the bottom.

3. The intelligent mixing and residue prevention system for high-alumina brick production according to claim 2, characterized in that, The first crushing unit (4) is provided in two parts. The first crushing unit (4) includes a first motor (401), a rotating rod (402) and a crushing roller (403). The first motor (401) is installed on the outside of the crushing box (3). The output end of the first motor (401) is connected to a rotating rod (402) that is rotatably installed on the crushing box (3). The crushing roller (403) is coaxially installed on the rotating rod (402).

4. The intelligent mixing and residue prevention system for high-alumina brick production according to claim 3, characterized in that, The second crushing unit (5) is provided in two parts. The second crushing unit (5) includes a hydraulic pump (501), a hydraulic rod (502) and a push plate (503). The hydraulic pump (501) is installed on the outside of the crushing box (3). The hydraulic pump (501) is connected to the hydraulic rod (502). The end of the hydraulic rod (502) is equipped with a push plate (503) that slides with the filter plate (7).

5. The intelligent mixing and residue prevention system for high-alumina brick production according to claim 4, characterized in that, The stirring unit (6) includes a second motor (601), a turntable (602), stirring rods (603), a guide plate (604), and a scraper (605). The second motor (601) is installed at the bottom of the mixing tank (2). The turntable (602) is installed on the output shaft of the second motor (601). Multiple stirring rods (603) are installed at the top of the turntable (602). A guide plate (604) is provided at the bottom of the turntable (602). A scraper (605) that slides in cooperation with the inner wall of the mixing tank (2) is installed at one end of the guide plate (604).

Images