Exterior wall insulation board leveling machine
By designing an automatic dust and debris removal machine for exterior wall insulation boards, the problems of increased labor burden and material waste caused by manual cleaning have been solved, achieving automated separation and recycling and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-20
AI Technical Summary
Existing exterior wall insulation board leveling machines require manual removal of adhering dust and debris, increasing labor burden and failing to effectively recover insulation board debris, resulting in material waste.
Design an external wall insulation board leveling machine, including a removal mechanism that automatically removes dust and debris using conveyor rollers, transmission belts and brushes, and separates dust and debris through a filter screen and a vibrating motor to achieve automated recycling.
It reduced the workload of staff, achieved automated separation and recycling of dust and debris, avoided material waste, and improved production efficiency.
Smart Images

Figure CN224010552U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of external wall insulation board processing, and specifically discloses an external wall insulation board leveling machine. BACKGROUND
[0002] The external wall insulation board is a kind of building material for the heat insulation of the external wall of building, and plays a key role in the field of building energy saving.The external wall insulation board leveling machine is used to level the surface of the external wall insulation board during production and processing, to increase the flatness of the external wall insulation board, and to improve its heat preservation performance.
[0003] The existing external wall insulation board leveling machine, when in use, conveys the external wall insulation board to be leveled into the leveling machine by a conveying belt, and then levels the external wall insulation board by the leveling machine.However, when the external wall insulation board to be leveled is conveyed into the leveling machine, the dust and insulation board chippings adhered to the top of the external wall insulation board need to be removed to prevent the insulation board chippings from affecting the leveling effect of the external wall insulation board.At present, the dust and insulation board chippings adhered to the top of the external wall insulation board are removed by manually holding a brush, which increases the labor burden of the staff, and the insulation board chippings are not recycled, which is a waste of insulation board production materials. SUMMARY
[0004] The utility model provides a kind of external wall insulation board leveling machine, dust and insulation board chippings adhered to the top of the external wall insulation board are removed automatically, reduce the labor burden of staff, and it is convenient to recycle insulation board chippings.
[0005] The utility model is realized as follows: a kind of external wall insulation board leveling machine, including two front and rear distribution side plates, leveling machine body is installed between two side plates, removal mechanism is arranged between two side plates;
[0006] The removal mechanism includes a removal box fixedly connected between the two side plates, a plurality of uniformly distributed conveying rollers are rotatably connected inside the removal box, a plurality of rotating rollers are rotatably connected inside the removal box and located on the upper and lower sides of the plurality of conveying rollers, respectively, the front and rear of each group of rotating rollers are connected by two transmission belts, the transmission belts are located between the plurality of conveying rollers and are distributed left and right, a plurality of brushes are fixedly connected to the outer wall of the transmission belts, and a recycling mechanism is arranged at the lower end of the removal box.
[0007] As a preferred external wall insulation board leveling machine of the utility model, the recycling mechanism includes a filter screen arranged inside the removal box, a plurality of support blocks are fixedly connected to the inner wall of the removal box and located below the filter screen, a vibration support is fixedly connected between the filter screen and the plurality of support blocks, a discharge chute is communicated with the right side wall of the removal box, and one end of the filter screen extends into the interior of the discharge chute.
[0008] Preferably, two conveying machines are installed between the two side plates and located on both sides of the removal box and the leveling machine body.
[0009] Preferably, two driving motors are installed on the right side wall of the removal box, and the output ends of the two driving motors are fixedly connected with two rotating rollers.
[0010] Preferably, a vibration motor is installed on the lower end surface of the filter screen.
[0011] Preferably, material passing openings are formed through the left and right side walls of the removal box.
[0012] Preferably, a dust removal pipe is communicated with the lower end surface of the removal box.
[0013] The beneficial effects of the present application are as follows:
[0014] After the external wall insulation board enters the removal box, the external wall insulation board is conveyed by the plurality of conveying rollers, and the two driving motors drive the two rotating rollers to rotate, and the two rotating rollers drive the plurality of transmission belts to rotate in cooperation with the other two rotating rollers, and the plurality of transmission belts drive the plurality of brushes to rotate, thereby removing the dust and insulation board debris adhered to the upper and lower end surfaces of the external wall insulation board through the rotating plurality of brushes, effectively reducing the labor burden of the workers, and the removed dust and insulation board debris falls onto the filter screen, and then the vibration motor drives the filter screen to vibrate, the dust and insulation board debris are separated through the filter screen, the dust passes through the filter screen and falls to the lower end of the inside of the removal box, and the insulation board debris stays on the filter screen and is then discharged through the discharge slot, thereby separating the dust and insulation board debris and recycling the insulation board debris, avoiding waste of the insulation board production materials. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings required to be used in the specific embodiments or prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual proportions.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0017] Figure 2 It is a schematic diagram of the front view cross-sectional structure of the present application;
[0018] Figure 3 It is the removal box side view cross section structure schematic diagram of the utility model;
[0019] Figure 4 It is the removal box three-dimensional structure schematic diagram of the utility model.
[0020] In the drawing, 1, side plate; 2, screed body; 3, removal box; 4, conveying roller; 5, rotating roller; 6, transmission belt; 7, brush; 8, filter screen; 9, supporting block; 10, vibrating support; 11, discharge chute; 12, conveyor; 13, driving motor; 14, vibrating motor; 15, material passing opening; 16, dust exhaust pipe. DETAILED DESCRIPTION
[0021] The utility model will be further explained in connection with the drawings and specific embodiment, to help understanding the content of the utility model. The method used in the utility model is not specially specified, it is conventional method. The raw materials and devices used, not specially specified, it is conventional commercially available product.
[0022] Please refer to Figures 1-4 A kind of outer wall insulation board screed machine, including two front and rear distribution side plates 1, two side plates 1 between installation has the screed body 2, two side plates 1 between being provided with removal mechanism;
[0023] Removal mechanism includes the removal box 3 of fixed connection between two side plates 1, the inside of removal box 3 is rotatably connected with multiple evenly distributed conveying rollers 4, the inside of removal box 3 is rotatably connected with multiple rotating rollers 5 respectively located in the upper and lower sides of multiple conveying rollers 4, multiple rotating rollers 5 front and back two are a group, and two are distributed and located between multiple conveying rollers 4 in each group rotating roller 5 transmission belt 6, the outer wall of multiple transmission belts 6 is all fixedly connected with brush 7, the inside lower end of removal box 3 is provided with recovery mechanism.
[0024] In this embodiment: when in use, the external wall insulation board is placed on the left conveyor 12, and then the external wall insulation board is conveyed into the removal box 3 through the conveyor 12, so that the external wall insulation board is located between the plurality of conveying rollers 4 and the upper and lower end surfaces of the external wall insulation board abut against the plurality of conveying rollers 4 and the plurality of brushes 7, and then the plurality of conveying rollers 4 rotate (the conveying roller 4 is a well-known and mature prior art, and its driving mechanism and working principle are not described in detail here), the external wall insulation board is conveyed again through the plurality of conveying rollers 4, and at the same time, the two rotating rollers 5 rotate, the two rotating rollers 5 cooperate with the other two rotating rollers 5 to drive the plurality of transmission belts 6 to rotate, and the plurality of transmission belts 6 drive the plurality of brushes 7 to rotate, respectively, and then the dust and insulation board debris adhered to the upper and lower end surfaces of the external wall insulation board are removed through the rotating plurality of brushes 7, effectively reducing the labor burden of the workers, and at the same time, the removed dust and insulation board debris fall into the recycling mechanism, and the dust and insulation board debris are separated through the recycling mechanism, and the insulation board debris is recycled, avoiding waste of insulation board production materials.
[0025] Then the external wall insulation board from which the dust and insulation board debris are removed is conveyed into the leveling machine body 2 through the plurality of conveying rollers 4 for leveling processing, and after the leveling processing is completed, the external wall insulation board is conveyed to the stacking site through the conveyor 12 located on the right side.
[0026] As a technical optimization scheme of the utility model, the recycling mechanism comprises a filter screen 8 arranged in the removal box 3, a plurality of support blocks 9 evenly distributed and located below the filter screen 8 are fixedly connected to the inner wall of the removal box 3, a vibration support 10 is fixedly connected between the filter screen 8 and the plurality of support blocks 9, a discharge chute 11 is communicated with the right side wall of the removal box 3, and one end of the filter screen 8 extends into the interior of the discharge chute 11.
[0027] In this embodiment: when the removed dust and insulation board debris fall into the recycling mechanism, the dust and insulation board debris first fall onto the filter screen 8, and then the filter screen 8 vibrates, the filter screen 8 separates the dust and insulation board debris, so that the dust passes through the filter screen 8 and falls into the interior of the removal box 3, and then is discharged through the dust discharge pipe 16, and the insulation board debris stays on the filter screen 8, and then is discharged through the discharge chute 11, thereby separating the dust and insulation board debris, and recycling the insulation board debris, avoiding waste of insulation board production materials.
[0028] As a technical optimization scheme of the utility model, two conveyors 12 are installed between the two side plates 1 and located on both sides of the removal box 3 and the leveling machine body 2.
[0029] In this embodiment: the two conveyors 12 can convey the external wall insulation board.
[0030] As a technical optimization of this utility model, two drive motors 13 are installed on the right side wall of the removal box 3, and the output ends of the two drive motors 13 are respectively fixedly connected to two of the rotating rollers 5.
[0031] In this embodiment, two drive motors 13 can drive two of the rotating rollers 5 to rotate respectively.
[0032] As a technical optimization of this utility model, a vibration motor 14 is installed on the lower end face of the filter screen 8.
[0033] In this embodiment, the vibrating motor 14 can drive the filter screen 8 to vibrate.
[0034] As a technical optimization of this utility model, the left and right side walls of the box 3 are both provided with through-holes 15.
[0035] In this embodiment, the material inlet 15 facilitates the entry of the external wall insulation board into the removal box 3 and its removal from the removal box 3.
[0036] As a technical optimization of this utility model, a dust discharge pipe 16 is connected to the lower end face of the removal box 3.
[0037] In this embodiment, the dust discharge pipe 16 can discharge the separated dust from the removal box 3.
[0038] Working principle and usage process of this utility model:
[0039] In use, the exterior wall insulation board is placed on the left-side conveyor 12, which then transports it to the removal box 3. The board is positioned between multiple conveyor rollers 4, with its upper and lower surfaces contacting the rollers 4 and brushes 7. The conveyor rollers 4 rotate, further transporting the insulation board. Simultaneously, two drive motors 13 are activated, each driving two of the rotating rollers 5. These two rollers, in conjunction with the other two, drive multiple transmission belts 6, which in turn drive multiple brushes 7. These brushes 7 then rotate, further transporting the insulation board through the rotating brushes. Brush 7 removes dust and insulation board debris adhering to the upper and lower surfaces of the exterior wall insulation board, effectively reducing the workload of workers. At the same time, the removed dust and insulation board debris fall onto the filter screen 8. Then, the vibration motor 14 is started, which drives the filter screen 8 to vibrate. The dust and insulation board debris are separated through the filter screen 8, allowing the dust to pass through the filter screen 8 and fall into the lower part of the removal box 3, and then be discharged through the dust discharge pipe 16. The insulation board debris remains on the filter screen 8 and is then discharged through the discharge chute 11. This process separates the dust and insulation board debris and recycles the insulation board debris, avoiding waste of insulation board production materials.
[0040] Then the outer wall insulation board which removes dust and insulation board debris is transported into the screed body 2 through the plurality of conveying rollers 4 to carry out the leveling processing, and after the leveling processing is finished, the outer wall insulation board is transported to the stacking site through the conveyor 12 located at the right side.
[0041] In the description of the present application, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "intermediate" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the present application.
[0042] The above is only a specific embodiment of the present application, and cannot limit the scope of the present application, so the replacement of equivalent components or equivalent changes and modifications made within the scope of the present application patent protection should still fall within the scope of the claims of the present application.
Claims
1. A leveling machine for exterior wall insulation panels, comprising two side plates (1) distributed front and rear, wherein a leveling machine body (2) is installed between the two side plates (1), characterized in that: A removal mechanism is provided between the two side plates (1); The removal mechanism includes a removal box (3) fixedly connected between two side plates (1). The removal box (3) is rotatably connected to a plurality of evenly distributed conveying rollers (4). The removal box (3) is rotatably connected to a plurality of rotating rollers (5) located on the upper and lower sides of the plurality of conveying rollers (4). The plurality of rotating rollers (5) are grouped in pairs. Each group of rotating rollers (5) is connected to two left and right distributed transmission belts (6) located between the plurality of conveying rollers (4). The outer walls of the plurality of transmission belts (6) are fixedly connected to brushes (7). The lower end of the removal box (3) is provided with a recycling mechanism.
2. The external wall insulation board leveling machine according to claim 1, characterized in that: The recycling mechanism includes a filter screen (8) installed inside the removal box (3). Multiple evenly distributed support blocks (9) located below the filter screen (8) are fixedly connected to the inner wall of the removal box (3). A vibration support (10) is fixedly connected between the filter screen (8) and the multiple support blocks (9). A discharge trough (11) is connected to the right side wall of the removal box (3). One end of the filter screen (8) extends into the interior of the discharge trough (11).
3. The external wall insulation board leveling machine according to claim 1, characterized in that: A conveyor (12) is installed between the two side plates (1) on both sides of the removal box (3) and the leveling machine body (2).
4. The external wall insulation board leveling machine according to claim 1, characterized in that: Two drive motors (13) are installed on the right side wall of the removal box (3), and the output ends of the two drive motors (13) are fixedly connected to two of the rotating rollers (5).
5. The external wall insulation board leveling machine according to claim 2, characterized in that: A vibration motor (14) is installed on the lower end face of the filter screen (8).
6. The external wall insulation board leveling machine according to claim 1, characterized in that: The left and right side walls of the removal box (3) are both provided with material inlets (15).
7. The external wall insulation board leveling machine according to claim 1, characterized in that: The lower end face of the removal box (3) is connected to a dust discharge pipe (16).