Cleaning and filtering machine for copper-clad aluminum alloy wire

Abstract

The utility model relates to the technical field of cleaning filters, and discloses a cleaning filter for a copper-clad aluminum alloy wire, which comprises a fixed plate, a cleaning component is arranged at the top of the fixed plate, guide components are arranged on two sides of the cleaning component, each guide component comprises a fixed box, an electric pusher is fixedly connected to the bottom inside the fixed box, and a water inlet is formed in the fixed box. The output end of the electric pusher is fixedly connected with a trapezoidal block, linkage rods are arranged on the left side and the right side of the trapezoidal block, and the upper end and the lower end of each linkage rod are rotationally connected with rolling wheels. According to the wire cleaning device, the console controls the electric pusher in the fixing box to push the trapezoidal block to move, the rollers drive the linkage rod to rotate under the action of the inclined surface of the trapezoidal block, and one end of the top of the linkage rod correspondingly moves inwards or outwards, so that the effect of adapting to wires with different diameters is achieved, and the problem that traditional equipment is difficult to quickly adapt to cleaning of the wires with different diameters is solved; and the efficiency and the applicability of the cleaning work are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cleaning filter machine, especially to a copper clad aluminium alloy wire's cleaning filter machine. BACKGROUND

[0002] The existing copper clad aluminium alloy wire cleaning and filtering technology adopts a relatively traditional mode, in the aspect of guiding wire material, a fixed size guiding device is mostly used, the structure of which is usually composed of a simple metal frame and fixed rollers, the spacing of the rollers is fixed, and the wire material is guided into the cleaning area by relying on the rigid support of the machine. When the filter plate needs to be maintained, the filter plate can be taken out for cleaning or replacement only by means of tools to unscrew the bolts. This mode requires more time and effort in the operation process.

[0003] The existing copper clad aluminium alloy wire cleaning and filtering equipment is faced with the outstanding problem that it is difficult to quickly adapt to wire materials of different diameters. In actual production, enterprises often need to produce copper clad aluminium alloy wires of multiple specifications to meet the diversified market demand, but the traditional fixed size guiding device cannot be quickly and flexibly adjusted, and when the diameter of the wire material is changed, manual adjustment or replacement of the entire guiding part is required, which not only consumes a lot of time, but also may result in inaccurate adjustment, leading to poor cleaning effect and seriously affecting production efficiency, and cannot meet the demand of modern efficient production for quick maintenance of equipment. Therefore, a copper clad aluminium alloy wire cleaning and filtering machine is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0004] In order to make up for the above shortcomings, the utility model provides a copper clad aluminium alloy wire cleaning and filtering machine, which aims to improve the problem of difficulty in quickly adapting to wire materials of different diameters in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A copper clad aluminium alloy wire cleaning and filtering machine, comprising a fixed plate, a storage cabinet is fixedly connected to the bottom of the fixed plate, a cabinet door is rotatably connected to the side wall of the storage cabinet, a filtering and circulating assembly is arranged in the storage cabinet, a cleaning assembly is arranged on the top of the fixed plate, and guiding assemblies are arranged on the two sides of the cleaning assembly.

[0007] The guiding assembly comprises a fixed box, the outer wall of the fixed box is fixedly connected to the inner part of the fixed plate, an electric pusher is fixedly connected to the inner bottom of the fixed box, a trapezoidal block is fixedly connected to the output end of the electric pusher, a fixed rod is fixedly connected to the top of the trapezoidal block, linkage rods are arranged on the left and right sides of the trapezoidal block, the inner wall of the fixed box is rotatably connected to the middle end position of the linkage rods, rollers are rotatably connected to the upper and lower ends of the linkage rods, and rollers are also rotatably connected to the top of the fixed rod. The outer wall of the bottom roller of the linkage rod is slidably connected to the side wall of the trapezoidal block.

[0008] As a further description of the above technical solutions:

[0009] The cleaning assembly comprises a cleaning machine, the bottom of the cleaning machine is fixedly connected to the top of the fixed plate, and the top of the cleaning machine is fixedly connected with a water pump.

[0010] As a further description of the above technical solutions:

[0011] The side of the cleaning machine is provided with a control console, and the side wall of the control console is fixedly connected to the outer wall of the cleaning machine.

[0012] As a further description of the above technical solutions:

[0013] The filter circulating assembly comprises a wastewater tank, the outer wall of the wastewater tank is fixedly connected to the inside of the storage cabinet, the top of the wastewater tank is fixedly connected with a sewer pipe, and the top of the sewer pipe is fixedly connected to the inside of the cleaning assembly.

[0014] As a further description of the above technical solutions:

[0015] The bottom of the wastewater tank is provided with a filter tank, the outer wall of the filter tank is fixedly connected to the inside of the storage cabinet, and the side wall of the filter tank is provided with a water storage tank.

[0016] As a further description of the above technical solutions:

[0017] The outer wall of the water storage tank is fixedly connected to the inside of the storage cabinet, the top of the water storage tank is fixedly connected with a water inlet pipe, and one end of the water inlet pipe is fixedly connected to the side wall of the cleaning assembly.

[0018] As a further description of the above technical solutions:

[0019] The filter plate is slidably connected to the inside of the filter tank, the side wall of the filter plate is fixedly connected with a locking block, the outer wall of the locking block is provided with a bearing box, the bearing box is fixedly connected to the inside of the filter tank, and the outer wall of the locking block is slidably connected to the inside of the bearing box.

[0020] As a further description of the above technical solutions:

[0021] The inside of the bearing box is slidably connected with left-right symmetrical limiting balls, the side wall of the limiting ball is provided with a limiting spring, one end of the limiting spring is fixedly connected to the inside of the bearing box, and the other end of the limiting spring is fixedly connected to the side wall of the limiting ball.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] 1. In the utility model, the staff inputs the wire diameter data into the console, the console controls the electric pusher in the fixed box to push the trapezoidal block displacement, under the action of the trapezoidal block slope, the roller drives the linkage rod to rotate, and the linkage rod top one end displaces correspondingly to the middle or outward, so that the effect of adapting to different diameter wires is achieved, the problem that traditional equipment is difficult to quickly adapt to different diameter wire cleaning is solved, and the cleaning work efficiency and applicability are improved.

[0024] 2. In the utility model, the filter plate is pulled outward to drive the locking block to move outward to complete unlocking, after the filter plate is cleaned, it is inserted back into the filter box slot, at this time the front end of the locking block extrudes the limiting ball, so that it is retracted and the limiting spring is compressed, after the locking block is inserted to the bottom of the bearing box, the limiting spring pushes the limiting ball to be clamped into the locking block side wall recess, so that the effect of quickly maintaining the filter device is achieved, the problem of inconvenient maintenance of the traditional filter box is solved, and the equipment maintenance efficiency and use convenience are improved. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 A perspective view of a copper-clad aluminum alloy wire cleaning filter machine is proposed for the utility model;

[0026] Figure 2 A cleaning machine structure schematic view of a copper-clad aluminum alloy wire cleaning filter machine is proposed for the utility model;

[0027] Figure 3 A storage cabinet structure schematic view of a copper-clad aluminum alloy wire cleaning filter machine is proposed for the utility model;

[0028] Figure 4 A filter box structure schematic view of a copper-clad aluminum alloy wire cleaning filter machine is proposed for the utility model;

[0029] Figure 5 For Figure 4 The enlarged view of A in the middle.

[0030] Legend:

[0031] 1, fixed plate;2, storage cabinet;3, cabinet door;4, cleaning machine;5, water pump;6, console;7, fixed box;8, electric pusher;9, trapezoidal block;10, fixed rod;11, linkage rod;12, roller;13, water storage tank;14, filter box;15, waste water tank;16, sewer;17, water inlet pipe;18, filter plate;19, locking block;20, bearing box;21, limiting spring;22, limiting ball. DETAILED DESCRIPTION

[0032] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0033] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application. Figure 1 Figure 3 The present application provides an embodiment: a kind of copper clad aluminum alloy wire cleaning filter machine, including fixed plate 1, fixed plate 1 is made of aluminum alloy material, with higher strength and stability, can provide stable installation foundation for entire cleaning filter machine, carries each component, fixed plate 1 bottom is fixedly connected with storage cabinet 2, storage cabinet 2 is made of cold-rolled steel sheet, the role of storage cabinet 2 is to accommodate filter circulating assembly, provides installation space for waste water tank 15, filter box 14, water storage tank 13 etc.

[0034] ​The guide assembly comprises a fixed box 7, which provides installation and protection space for the electric pusher 8, trapezoidal block 9, linkage rod 11 and other components. The outer wall of the fixed box 7 is fixedly connected to the inside of the fixed plate 1. The inside of the fixed box 7 is fixedly connected with the electric pusher 8 at the bottom. The electric pusher 8 is used to push the trapezoidal block 9 to displace according to the instruction from the control console 6, so as to adjust the distance of the guide assembly to adapt to copper-clad aluminum alloy wires of different diameters. The output end of the electric pusher 8 is fixedly connected with the trapezoidal block 9. The top of the trapezoidal block 9 is fixedly connected with the fixed rod 10. The trapezoidal block 9 is provided with linkage rods 11 on the left and right sides. The middle end of the linkage rod 11 is rotatably connected to the inner wall of the fixed box 7. The upper and lower ends of the linkage rod 11 are rotatably connected with the rollers 12, which are used to support and guide the copper-clad aluminum alloy wire. The top of the fixed rod 10 is also rotatably connected with the roller 12. The bottom roller 12 of the linkage rod 11 is slidably connected to the side wall of the trapezoidal block 9. When the trapezoidal block 9 displaces, it drives the linkage rod 11 to rotate through the contact of the inclined surface of the trapezoidal block 9 and the roller 12, so as to adjust the distance of the top roller 12 of the linkage rod 11 to adapt to copper-clad aluminum alloy wires of different diameters.

[0035] Specifically, in the use of the copper clad aluminum alloy wire cleaning filter machine, the worker first inputs the diameter data of the copper clad aluminum alloy wire to be cleaned into the control console 6, and the processor inside the control console 6 controls the electric pusher 8 to start working according to the preset program and algorithm. The output end of the electric pusher 8 drives the trapezoidal block 9 to move, and moves linearly towards or away from the trapezoidal block 9. The specific direction depends on the input diameter data of the copper clad aluminum alloy wire. If the input diameter is larger, the output end of the electric pusher 8 will drive the trapezoidal block 9 to move downward. If the input diameter is smaller, the output end of the electric pusher 8 will drive the trapezoidal block 9 to move upward. When the trapezoidal block 9 moves upward or downward, the inclined surface thereof is in contact with the bottom roller 12 of the linkage rod 11. Under the action of the roller 12, the linkage rod 11 rotates around its connection point. If the trapezoidal block 9 moves upward, the top end of the linkage rod 11 will rotate away from the fixed rod 10, i.e. outward displacement. If the trapezoidal block 9 moves downward, the top end of the linkage rod 11 will rotate towards the fixed rod 10, i.e. central displacement. The rotation of the linkage rod 11 causes the top end thereof to move towards the center or outward, thereby adapting to wires of different diameters. Through such adjustment, the effect of quickly guiding different wires for cleaning is achieved. Subsequently, the worker holds the copper clad aluminum alloy wire, passes one end of the wire between the top rollers 12, and places the wire on the support surface of the rollers 12. Then, the worker continues to push the wire forward, so that the wire passes through the cleaning machine 4. After the wire passes through the cleaning machine 4, the worker operates the control console 6 again to start the water pump 5 and the drive device of the spray head. The water pump 5 starts working, sucks clean water in the water storage tank 13 into the water pump 5 through the water inlet pipe 17, and then pressurizes the water. The pressurized water is delivered to the spray head in the cleaning machine 4 through the pipeline. The spray head sprays high-pressure water flow to the surface of the copper clad aluminum alloy wire under the action of the drive device. The high-pressure water flow is sprayed out of the spray head at high speed and impacts the surface of the copper clad aluminum alloy wire, washing away the dirt, oil and other impurities on the surface of the wire. The sewage flows into the wastewater tank 15 through the drain pipe 16 at the bottom of the cleaning machine 4 under the action of gravity. The sewage in the wastewater tank 15 flows into the filter tank 14 through the pipeline under the action of the self-circulating pump. The sewage is filtered and purified in the filter tank 14 to remove harmful substances such as impurities and metal ions. The purified water flows from the filter tank 14 into the water storage tank 13 under the action of the circulating pump. The purified water is stored in the water storage tank 13 for subsequent use in cleaning. The water inlet pipe 17 at the top of the water storage tank 13 sucks clean water in the water storage tank 13 into the water inlet pipe 17 under the suction force of the water pump 5, and then delivers the water to the water pump 5, thereby completing the filtration and circulation of the water. Through such a working process, the cleaning of the copper clad aluminum alloy wire and the filtration and recycling of the cleaning water are realized.

[0036] REFERENCE Figure 4 AND Figure 5The filter plate 18 is made of a metal outer frame and filter medium, and the filter plate 18 has the effect of filtering and purifying the sewage flowing from the wastewater tank 15 into the filter box 14, removing impurities, particulate matter, part of metal ions and the like in the sewage. The filter plate 18 is fixedly connected with a locking block 19 on the side wall. The locking block 19 is a metal block with recesses on both sides, and the locking block 19 has the effect of cooperating with the bearing box 20 to realize the locking and unlocking of the filter plate 18 in the filter box 14. The locking block 19 is provided with the bearing box 20 on the outer wall, which is used to accommodate the locking block 19, the limiting ball 22 and the limiting spring 21 and the like, and provides installation space and protection for these components, and at the same time guides the sliding direction of the locking block 19. The bearing box 20 is fixedly connected inside the filter box 14, and the locking block 19 is slidingly connected inside the bearing box 20. The bearing box 20 is slidingly connected with the limiting ball 22 which is symmetrical left and right. The limiting ball 22 has the effect of cooperating with the recess on the side wall of the locking block 19 when the locking block 19 is inserted into the bearing box 20, and fixing the locking block 19 in the bearing box 20. The limiting ball 22 is provided with the limiting spring 21 on the side wall. One end of the limiting spring 21 is fixedly connected inside the bearing box 20, and the other end of the limiting spring 21 is fixedly connected to the side wall of the limiting ball 22. The limiting spring 21 has the function of providing elastic force for the limiting ball 22 when the locking block 19 is inserted into the bearing box 20. When the locking block 19 presses the limiting ball 22, the limiting spring 21 is compressed and stores elastic potential energy. When the locking block 19 is inserted in place, the limiting spring 21 releases the elastic potential energy and pushes the limiting ball 22 to be clamped into the recess on the side wall of the locking block 19, realizing the locking of the filter plate 18. At the same time, when the filter plate 18 needs to be unlocked, the limiting spring 21 can also assist the limiting ball 22 to retract, so that the locking block 19 can be smoothly pulled out of the bearing box 20.

[0037] Specifically, when the filter plate 18 inside the filter box 14 needs to be replaced, the worker first opens the cabinet door 3 to expose the filter box 14 and other components inside the storage cabinet 2. Then, the worker holds the handle on the side wall of the filter plate 18 and pulls the filter plate 18 outward. Under the pulling force applied by the worker, the filter plate 18 slides outward along its sliding rail inside the filter box 14. The displacement of the filter plate 18 drives the locking block 19 to also displace outward. With the outward displacement of the locking block 19, the locking block 19 gradually disengages from the locked state with the limiting ball 22, thereby completing the unlocking. The worker continues to pull the filter plate 18 to completely remove it from the filter box 14. The worker cleans the removed filter plate 18 to remove dirt and impurities on its surface. After cleaning, the worker holds the filter plate 18 and aligns it with the slot of the filter box 14. The worker pushes the filter plate 18, which linearly displaces towards the inside of the filter box 14. The displacement of the filter plate 18 drives the locking block 19 to insert into the bearing box 20. During the insertion of the locking block 19 into the bearing box 20, the front end of the locking block 19 extrudes the limiting balls 22 on both sides to displace towards the inside of the bearing box 20. The displacement of the limiting balls 22 causes the limiting springs 21 to be compressed under force. When the locking block 19 is inserted into the bottom of the bearing box 20, the recess on the side wall of the locking block 19 moves to a position opposite the limiting ball 22. At this time, the limiting spring 21 releases the elastic potential energy stored previously and pushes the limiting ball 22 to be clamped into the recess on the side wall of the locking block 19. In this way, the locking of the filter box 14 is completed, thereby achieving the effect of quickly maintaining the filter box 14.

[0038] Working principle: When using the copper-clad aluminum alloy wire cleaning filter machine, the worker first inputs the diameter data of the wire into the control console 6. The control console 6 controls the electric pusher 8 inside the fixed box 7 to work. The electric pusher 8 drives the trapezoidal block 9 to displace. The displacement of the trapezoidal block 9 causes the left and right rollers 12 to rotate. Influenced by the inclined surface of the trapezoidal block 9, the rollers 12 drive the linkage rod 11 to rotate. The rotation of the linkage rod 11 causes the top end of the linkage rod 11 to displace inward or outward, thereby adapting to different diameters of the wire, thereby achieving the effect of quickly guiding different wires for cleaning.

[0039] Then the worker passes the wire between the top rollers 12. After passing through the cleaning machine 4, the worker starts the spray head inside the cleaning machine 4 to spray water through the control console 6. The high-pressure water flow washes the surface of the wire. The sewage flows into the sewage tank 15 through the drain pipe 16 at the bottom of the cleaning machine 4. The sewage is filtered and purified by the sewage tank 15. The purified water flows into the water storage tank 13. The water is then injected into the water pump 5 through the water inlet pipe 17 at the top of the water storage tank 13. In this way, the water filtration cycle is completed.

[0040] When the filter plate 18 inside the filter box 14 needs to be replaced, the staff first opens the cabinet door 3, and then pulls the filter plate 18 outward through the handle on the side wall of the filter plate 18. The displacement of the filter plate 18 causes the locking block 19 to move outward as well, thus unlocking the filter. After the filter plate 18 is cleaned, the staff inserts the filter plate 18 into the slot of the filter box 14. The displacement of the filter plate 18 then causes the locking block 19 to be inserted into the carrier box 20. The front end of the locking block 19 presses against the limit balls 22 on both sides, causing the limit balls 22 to retract. The limit spring 21 is compressed. When the locking block 19 is inserted into the bottom of the carrier box 20, the limit spring 21 pushes the limit ball 22 into the recess on the side wall of the locking block 19, thus locking the filter box 14 and achieving the effect of quickly maintaining the filter box 14.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning and filtering machine for copper-clad aluminum alloy wire, comprising a fixed plate (1), characterized in that: The bottom of the fixed plate (1) is fixedly connected to a storage cabinet (2), the side wall of the storage cabinet (2) is rotatably connected to a cabinet door (3), the storage cabinet (2) is equipped with a filter circulation assembly, the top of the fixed plate (1) is equipped with a cleaning assembly, and the cleaning assembly is equipped with guide assemblies on both sides. The guiding assembly includes a fixed box (7), the outer wall of which is fixedly connected to the inside of the fixed plate (1). An electric actuator (8) is fixedly connected to the bottom of the inside of the fixed box (7). A trapezoidal block (9) is fixedly connected to the output end of the electric actuator (8). A fixed rod (10) is fixedly connected to the top of the trapezoidal block (9). Linkage rods (11) are provided on the left and right sides of the trapezoidal block (9). The middle position of the linkage rod (11) is rotatably connected to the inner wall of the fixed box (7). Rollers (12) are rotatably connected to both the upper and lower ends of the linkage rod (11). Rollers (12) are also rotatably connected to the top of the fixed rod (10). The outer wall of the bottom roller (12) of the linkage rod (11) is slidably connected to the side wall of the trapezoidal block (9).

2. The cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 1, characterized in that: The cleaning assembly includes a cleaning machine (4), the bottom of which is fixedly connected to the top of the fixing plate (1), and a water pump (5) is fixedly connected to the top of the cleaning machine (4).

3. The cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 2, characterized in that: The cleaning machine (4) is provided with a control console (6) on its side, and the side wall of the control console (6) is fixedly connected to the outer wall of the cleaning machine (4).

4. The cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 1, characterized in that: The filtration and circulation assembly includes a wastewater tank (15), the outer wall of which is fixedly connected to the inside of the storage cabinet (2), and a drain pipe (16) is fixedly connected to the top of the wastewater tank (15), the top of which is fixedly connected to the inside of the cleaning assembly.

5. A cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 4, characterized in that: The wastewater tank (15) is equipped with a filter box (14) at the bottom. The outer wall of the filter box (14) is fixedly connected to the inside of the storage cabinet (2). The side wall of the filter box (14) is equipped with a water storage tank (13).

6. The cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 5, characterized in that: The outer wall of the water storage tank (13) is fixedly connected to the inside of the storage cabinet (2), and the top of the water storage tank (13) is fixedly connected to the water inlet pipe (17), one end of which is fixedly connected to the side wall of the cleaning component.

7. A cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 5, characterized in that: The filter box (14) is slidably connected to the filter plate (18), and a locking block (19) is fixedly connected to the side wall of the filter plate (18). A carrier box (20) is provided on the outer wall of the locking block (19). The carrier box (20) is fixedly connected to the inside of the filter box (14), and the outer wall of the locking block (19) is slidably connected to the inside of the carrier box (20).

8. A cleaning and filtering machine for copper-clad aluminum alloy wire according to claim 7, characterized in that: The carrier box (20) has symmetrically connected left and right limiting balls (22) inside. Each limiting ball (22) has a limiting spring (21) on its side wall. One end of each limiting spring (21) is fixedly connected inside the carrier box (20), and the other end of each limiting spring (21) is fixedly connected to the side wall of the limiting ball (22).

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