Rapid fastening tool for bolt production

By using an automated clamping mechanism and an electromagnet positioning system, the problems of low fastening efficiency and insufficient specification adaptability in bolt production have been solved, enabling rapid clamping and multi-specification bolt processing.

CN224012273UActive Publication Date: 2026-03-20JIANGSU HENGYUE HARDWARE TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing bolt production tooling is inefficient in the fastening process, and a single tooling set can only be used for three specifications, which cannot quickly adapt to the processing needs of bolts of different sizes.

Method used

An automated clamping mechanism is adopted, which uses a cylinder to drive a V-shaped clamping block to clamp the bolt. The clamping block can be quickly changed through the cooperation of an electromagnet and a positioning column, which can adapt to the processing of bolts of various specifications.

Benefits of technology

It achieves rapid clamping, improves bolt processing efficiency, and allows for quick replacement of clamping blocks according to actual needs, enhancing multi-specification adaptability and clamping stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamping tools, and particularly discloses a quick fastening tool for bolt production, which comprises a bottom plate, and the upper end face of the bottom plate is fixedly connected with a workbench; a clamping mechanism is arranged on the upper end face of the workbench. The clamping mechanism comprises two fixing plates which are fixedly connected to the upper end face of the workbench and are symmetrically distributed, two bases arranged on the workbench, and V-shaped clamping blocks which are arranged on the upper end faces of the two bases and are oppositely arranged, and the two bases drive the two clamping blocks to move oppositely through synchronous operation of two air cylinders until the two clamping blocks clamp and fix the bolts; the rapid clamping effect can be achieved through automatic clamping, and the subsequent machining efficiency is improved; and according to the actual machining condition, the clamping blocks are rapidly replaced, and the multi-specification adaptation capacity and the clamping stability are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to clamping frock technical field, specifically disclose a kind of for bolt production's quick fastening frock. BACKGROUND

[0002] Bolt is a kind of mechanical parts, nut's cylindrical threaded fastener, by head and screw rod two parts are composed of a kind of fastener, for fastening two parts with through hole, when producing bolt, bolt needs to be quickly fastened, so that bolt can be smoothly produced and processed, and in the production and processing of bolt, the auxiliary device for fastening bolt is needed.

[0003] Chinese patent number CN211890519U discloses a kind of for bolt production's quick fastening frock, the upper surface of the bottom plate is fixedly installed with second fastening plate, the upper surface of the second fastening plate is opened with sixth screw hole, fifth screw hole and fourth screw hole from left to right respectively, the upper of the second fastening plate is provided with first fastening plate, the lower surface of the first fastening plate is opened with first screw hole, second screw hole and third screw hole from left to right respectively, the first fastening plate and the second fastening plate are fixedly connected by fastening assembly, by the mutual adaptation of first screw hole and sixth screw hole, the mutual adaptation of second screw hole and fifth screw hole, the mutual adaptation of third screw hole and fourth screw hole, so that it can be adapted to different size bolt and be fastened and processed, by setting fastening assembly, the connection stability between the first fastening plate and the second fastening plate can be increased, prevent damage caused by fastening not firm when producing bolt 。

[0004] The above document uses bolt fixed clamping block, needs to use tool to disassemble screw, reduces clamping efficiency, and single frock is only adapted to three bolt specifications, therefore, a kind of for bolt production's quick fastening frock is needed to solve this problem. UTILITY MODEL CONTENTS

[0005] The utility model discloses a kind of for bolt production's quick fastening frock, by automated clamping can realize quick clamping effect, improve subsequent processing efficiency;And can be according to actual processing situation, quickly replace clamping block, improve multi-specification adaptation ability and the stability of clamping.

[0006] The utility model is implemented as follows, a kind of for bolt production's quick fastening frock, including bottom plate, the upper end surface of the bottom plate is fixedly connected with workbench;The upper end surface of the workbench is provided with clamping mechanism;

[0007] The clamping mechanism comprises two fixed plates fixedly connected to the upper end surface of the workbench and symmetrically distributed, two bases arranged on the workbench, V-shaped clamping blocks arranged on the upper end surface of the two bases and oppositely arranged, a cylinder mounted on the side opposite to the two fixed plates and with the output end fixedly connected to the two bases, and the bases and the clamping blocks are connected through positioning mechanisms;

[0008] The positioning mechanism comprises a mounting groove arranged in the base, a mounting block fixedly connected to the bottom end of the clamping block and matched with the mounting groove, two positioning grooves arranged on the outer wall of the mounting block, two positioning columns slidingly connected to the inside of the base and matched with the positioning grooves, two first electromagnets respectively mounted between the positioning columns and the positioning grooves and capable of being attracted to each other, a fixed disc fixedly connected to the opposite end of the two positioning columns, a spring sleeved on the outer wall of the positioning column and arranged between the fixed disc and the base, and a second electromagnet mounted between the outer wall of the base and the fixed disc and capable of being attracted to each other.

[0009] As a kind of quick fastening tooling for bolt production of the utility model, the positioning mechanism further comprises two sliding holes arranged in the outer wall of the base and slidingly connected to the positioning column.

[0010] As a kind of quick fastening tooling for bolt production of the utility model, the opposite side of the two clamping blocks is provided with an anti-skid wear-resistant layer, and the anti-skid wear-resistant layer is formed by tungsten carbide particles through laser cladding process.

[0011] As a kind of quick fastening tooling for bolt production of the utility model, the upper end surface of the workbench is provided with two sliding grooves respectively slidingly connected to the two bases.

[0012] As a kind of quick fastening tooling for bolt production of the utility model, the front end surface of the workbench is inserted with a storage box.

[0013] As a kind of quick fastening tooling for bolt production of the utility model, the outer wall of the workbench is provided with a controller, and the first electromagnet, the second electromagnet and the cylinder are controlled by the controller.

[0014] The utility model has the advantages of:

[0015] 1. Two cylinders are synchronously operated to drive the two bases to move the two clamping blocks relative to each other until the two clamping blocks clamp and fix the bolt, and then the automatic clamping can realize quick clamping effect and improve subsequent processing efficiency.

[0016] 2、When different types of bolts need to be processed, the current of the first electromagnet and the second electromagnet is cut off to demagnetize, and the positioning column moves away from the positioning groove under the action of the spring, so that the positioning column is separated from the positioning groove, the mounting block is separated from the mounting groove, then the second electromagnet and the first electromagnet are powered to generate magnetic attraction, the fixed disc is pulled to the side wall of the base, the positioning column is urged into the positioning groove, the clamping block is locked, and then the clamping block can be quickly replaced according to the actual processing condition, the multi-specification adaptation capability and the clamping stability are improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the drawings needed in the specific embodiments or the prior art description will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn according to the actual proportions.

[0018] Fig. 1 It is a front view of the utility model for a quick fastening tool for bolt production.

[0019] Fig. 2 It is a workbench structure diagram of the utility model.

[0020] Fig. 3 It is a base and clamping block structure diagram of the utility model.

[0021] In the drawings, 1, bottom plate; 2, workbench; 201, sliding groove; 202, fixed plate; 203, air cylinder; 3, base; 301, mounting groove; 302, positioning groove; 303, first electromagnet; 304, mounting block; 4, clamping block; 401, positioning column; 402, fixed disc; 403, second electromagnet; 404, spring; 5, storage box. DETAILED DESCRIPTION

[0022] The present application will be further described below in conjunction with the drawings and specific examples to help understand the content of the present application. The methods used in the present application are conventional methods unless otherwise specified; the raw materials and devices used are conventional commercially available products unless otherwise specified.

[0023] Please refer to Figs. 1-3 A quick fastening tool for bolt production, comprising a bottom plate 1, the upper end surface of the bottom plate 1 is fixedly connected with a workbench 2; the upper end surface of the workbench 2 is provided with a clamping mechanism;

[0024] The clamping mechanism comprises two fixed plates 202 fixedly connected to the end face of the workbench 2 and symmetrically distributed, two bases 3 arranged on the workbench 2, two V-shaped clamping blocks 4 arranged on the end face of the two bases 3 and oppositely arranged, a cylinder 203 arranged on the side opposite to the two fixed plates 202 and having an output end fixedly connected to the two bases 3, and the base 3 and the clamping block 4 are connected through a positioning mechanism;

[0025] The positioning mechanism comprises a mounting groove 301 arranged in the base 3, a mounting block 304 fixedly connected to the bottom end of the clamping block 4 and matched with the mounting groove 301, two positioning grooves 302 arranged in the outer wall of the mounting block 304, two positioning columns 401 slidably connected in the base 3 and matched with the positioning grooves 302, two first electromagnets 303 arranged between the positioning column 401 and the positioning groove 302 and capable of being attracted to each other, a fixed disc 402 fixedly connected to the end opposite to the two positioning columns 401, a spring 404 sleeved on the outer wall of the positioning column 401 and arranged between the fixed disc 402 and the base 3, and a second electromagnet 403 arranged between the outer wall of the base 3 and the fixed disc 402 and capable of being attracted to each other.

[0026] In this embodiment, the bolt to be processed is placed between the two clamping blocks 4, and the controller is used to control the two cylinders 203 (connected to an external air pump) to operate synchronously, so that the two cylinders 203 synchronously push the two bases 3 to move close to each other, so that the two bases 3 drive the two clamping blocks 4 to move relative to each other, until the two clamping blocks 4 clamp and fix the bolt, and then the automatic clamping can achieve the effect of fast clamping, and the subsequent processing efficiency is improved.

[0027] When different types of bolts need to be processed, the controller can be used to control the first electromagnet 303 and the second electromagnet 403 to be de-energized, so as to cut off the current of the first electromagnet 303 and the second electromagnet 403 and demagnetize them. At the same time, the positioning column 401 moves away from the positioning groove 302 under the elastic force of the spring 404, so that the positioning column 401 drives the part of the first electromagnet 303 connected thereto to move away from the positioning groove 302 (and because the height of the first electromagnet 303 is greater than the diameter of the sliding hole, the positioning column 401 can avoid moving away from the base 3), and then the clamping block 4 is pulled up, so that the mounting block 304 is separated from the mounting groove 301. The mounting block 304 on the clamping block 4 of another type is placed in the mounting groove 301, and then the second electromagnet 403 and the first electromagnet 303 are energized to generate magnetic attraction force, so as to pull the fixed disc 402 to the side wall of the base 3, so as to make the positioning column 401 enter the positioning groove 302, so as to make the two first electromagnets 303 attract each other, and the two second electromagnets 403 attract each other, so as to realize the locking of the clamping block 4. Therefore, the clamping block 4 can be quickly replaced according to the actual processing condition, and the multi-specification adaptation capability and the stability of clamping are improved.

[0028] As a technical optimization scheme of the utility model, the positioning mechanism further comprises two sliding holes penetratingly provided on the outer wall of the base 3 and slidably connected with the positioning column 401.

[0029] In the embodiment, the positioning column 401 is stably slid through the sliding hole.

[0030] As a technical optimization scheme of the utility model, the opposite side of each of the two clamping blocks 4 is provided with an anti-skid wear-resistant layer formed by tungsten carbide particles through a laser cladding process.

[0031] In the embodiment, the stability of the clamping bolt is increased by providing the anti-skid wear-resistant layer on the surface of the clamping block 4, and the clamping block 4 is also wear-resistant.

[0032] As a technical optimization scheme of the utility model, the upper end face of the workbench 2 is provided with two sliding grooves 201 slidably connected with the two bases 3, respectively.

[0033] In the embodiment, the base 3 is stably moved on the workbench 2 through the sliding groove 201.

[0034] As a technical optimization scheme of the utility model, the front end face of the workbench 2 is inserted with the storage box 5.

[0035] In the embodiment, the storage box 5 is used to place the clamping blocks 4 for clamping different types of bolts.

[0036] As a technical optimization scheme of the utility model, the outer wall of the workbench 2 is provided with a controller, and the first electromagnet 303, the second electromagnet 403 and the air cylinder 203 are all controlled by the controller.

[0037] In the embodiment, the first electromagnet 303 and the second electromagnet 403 are controlled to normally work through the controller, and the two air cylinders 203 are controlled to synchronously work through the controller, and the model of the controller is PLC (such as Siemens S7-1200) or a special motion controller (such as Gotion GTN), which both have multi-axis synchronous control and multi-path I / O control capabilities.

[0038] The working principle and use process of the utility model are as follows: the bolt to be processed is placed between the two clamping blocks 4, and the two air cylinders 203 (connected with an external air pump) are synchronously operated through the controller to synchronously push the two bases 3 to move close to each other, so that the two bases 3 drive the two clamping blocks 4 to relatively move in the sliding groove 201 until the two clamping blocks 4 clamp and fix the bolt, and then the automatic clamping can realize the fast clamping effect and improve the subsequent processing efficiency.

[0039] When different types of bolts need to be processed, the controller can control the first electromagnet 303 and the second electromagnet 403 to be powered off, thereby cutting off the current of the first electromagnet 303 and the second electromagnet 403 to demagnetize, and at the same time, the positioning column 401 moves away from the positioning groove 302 under the elastic force of the spring 404, so that the positioning column 401 drives the part of the first electromagnet 303 connected thereto to be separated from the positioning groove 302 (and because the height of the first electromagnet 303 is greater than the diameter of the sliding hole, the positioning column 401 can be prevented from being separated from the base 3), then the clamping block 4 is pulled up, the mounting block 304 is separated from the mounting groove 301, the mounting block 304 on another type of clamping block 4 is clamped and placed in the mounting groove 301, then the second electromagnet 403 and the first electromagnet 303 are powered on to generate magnetic attraction force, the fixed disc 402 is pulled to the side wall of the base 3, the positioning column 401 is promoted to enter the positioning groove 302, two first electromagnets 303 are attracted, and two second electromagnets 403 are attracted, so that the clamping block 4 is locked, and then the clamping block 4 can be quickly replaced according to the actual processing condition, and the multi-specification adaptation capability and the clamping stability are improved.

[0040] In the description of the utility model, it is understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inside", "outside", "back", "middle" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the utility model.

[0041] The above is only a specific embodiment of the utility model, and cannot limit the scope of the utility model, so the replacement of equivalent components or equivalent changes and modifications made within the scope of the utility model patent protection should still fall within the scope of the utility model claims.

Claims

1. A quick-fastening fixture for bolt production, comprising a base plate (1), wherein a worktable (2) is fixedly connected to the upper end face of the base plate (1); characterized in that: The upper surface of the workbench (2) is provided with a clamping mechanism; The clamping mechanism includes two fixed plates (202) fixedly connected to the upper surface of the workbench (2) and symmetrically distributed, two bases (3) set on the workbench (2), V-shaped clamping blocks (4) set on the upper surface of the two bases (3) and arranged opposite to each other, and a cylinder (203) installed on the opposite side of the two fixed plates (202) and whose output end is fixedly connected to the two bases (3). The bases (3) and the clamping blocks (4) are connected by a positioning mechanism. The positioning mechanism includes an installation groove (301) inside the base (3), an installation block (304) fixedly connected to the bottom of the clamping block (4) and matching the installation groove (301), two positioning grooves (302) on the outer wall of the installation block (304), two positioning posts (401) slidably connected inside the base (3) and matching the positioning grooves (302), two first electromagnets (303) respectively installed between the positioning posts (401) and the positioning grooves (302) and mutually attracted, a fixing plate (402) fixedly connected to the opposite ends of the two positioning posts (401), a spring (404) sleeved on the outer wall of the positioning posts (401) and disposed between the fixing plate (402) and the base (3), and a second electromagnet (403) installed between the outer wall of the base (3) and the fixing plate (402) and mutually attracted.

2. The quick-fastening fixture for bolt production according to claim 1, characterized in that: The positioning mechanism also includes two sliding holes that pass through the outer wall of the base (3) and are slidably connected to the positioning column (401).

3. The quick-fastening fixture for bolt production according to claim 1, characterized in that: Both clamping blocks (4) are provided with anti-slip and wear-resistant layers on opposite sides, which are formed by laser cladding of tungsten carbide particles.

4. A quick-fastening fixture for bolt production according to claim 1, characterized in that: The upper surface of the workbench (2) has two sliding grooves (201) that are slidably connected to the two bases (3).

5. A quick-fastening fixture for bolt production according to claim 1, characterized in that: A storage box (5) is inserted into the front end face of the workbench (2).

6. A quick-fastening fixture for bolt production according to claim 1, characterized in that: The outer wall of the workbench (2) is equipped with a controller, and the first electromagnet (303), the second electromagnet (403), and the cylinder (203) are all controlled by the controller.

Citation Information

Patent Citations

  • Rapid fastening tool for bolt production

    CN211890519U