Ceramic softening device for ceramic production

Abstract

The utility model relates to the technical field of ceramic production, and provides a ceramic softening device for ceramic production, which comprises a processing table, a water collecting tank distributed in the center of the processing table, and a rotary table distributed in the center of the interior of the water collecting tank, a lifting driving mechanism for driving the cantilever to ascend and descend is installed in the support, an outer side spraying pipe and an inner side spraying pipe are arranged below the cantilever, and two position adjusting mechanisms for independently driving the outer side spraying pipe and the inner side spraying pipe to move left and right are installed in the cantilever. The machining table is further provided with a liquid supply mechanism for independently supplying liquid to the outer side spraying pipe and the inner side spraying pipe. According to the ceramic softening device for ceramic production, through unique design and functions, efficient, uniform and accurate softening treatment on ceramic products is achieved, meanwhile, resources are saved, the cost is reduced, the influence on the environment is reduced, and the product quality and the production efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic production technical field, concretely relates to a ceramic softening device for ceramic production. BACKGROUND

[0002] In the ceramic production process, ceramic softening is an important process, which aims to make the ceramic material more flexible under certain conditions, so as to carry out subsequent processing and forming operation. The effect of ceramic softening treatment directly affects the quality and performance of ceramic products.

[0003] However, the existing ceramic softening device has some shortcomings. First of all, in the liquid treatment aspect, the existing device often cannot effectively collect the excess liquid generated in the ceramic softening process, resulting in liquid flowing everywhere, not only affecting the neatness of the working environment, but also causing the waste of liquid. Secondly, in the uniformity of softening treatment, the existing device can not ensure that each part of the ceramic product can uniformly receive softening treatment, which may lead to inconsistency of product quality. Thirdly, the existing spraying device cannot be flexibly adjusted according to the shape and size of the ceramic product when spraying softening to the ceramic product, which is easy to cause the surface damage of the product due to the excessive spraying force, affecting the product quality. Finally, for the waste liquid generated in the softening process, the existing device cannot be well recycled, increasing the production cost and the pressure on the environment.

[0004] Therefore, the present application provides a ceramic softening device for ceramic production to solve the above problems. UTILITY MODEL CONTENT

[0005] In order to overcome the defects of the prior art, the purpose of the utility model is to provide a ceramic softening device for ceramic production.

[0006] In order to achieve the above purpose, the technical scheme of the utility model is as follows: a ceramic softening device for ceramic production, comprising a processing table and a water collecting tank distributed in the center of the processing table, a rotating table distributed in the center of the water collecting tank, a support installed on the left side of the top of the processing table, a cantilever provided on the right side of the support, a lifting drive mechanism installed in the support to drive the cantilever to lift, an outer spraying pipe and an inner spraying pipe provided below the cantilever, two position adjusting mechanisms installed in the cantilever to independently drive the outer spraying pipe and the inner spraying pipe to move left and right, and a liquid supply mechanism installed on the processing table to independently supply liquid to the outer spraying pipe and the inner spraying pipe.

[0007] Preferably, the lifting drive mechanism comprises the following structure:

[0008] A first speed reducer motor installed in the support;

[0009] A first drive screw connected to the output end of the first speed reducer motor;

[0010] A first screw sleeve is threadedly connected to the first drive screw rod, and the outer wall of the first screw sleeve is connected to the left end of the cantilever.

[0011] Preferably, the liquid supply mechanism comprises the following structure:

[0012] A liquid collecting tank is installed at the bottom of the machining table;

[0013] Two liquid suction pipes are connected to the inside of the liquid collecting tank;

[0014] Two liquid suction pumps are connected to the top of the two liquid suction pipes respectively;

[0015] Two liquid guide hoses are connected to the liquid outlet of the two liquid suction pumps respectively;

[0016] Two communication pipes are connected to the liquid outlet of the two liquid guide hoses respectively, and the other ends of the two communication pipes are connected to the inside of the top of the outer spray pipe and the inner spray pipe respectively;

[0017] Preferably, the liquid collecting tank and the water collecting tank are further provided with a circulation mechanism.

[0018] Preferably, the outer spray pipe and the inner spray pipe are vertically distributed, and a plurality of spray heads are uniformly distributed on the surface of the inner pipe.

[0019] Preferably, the two position adjusting mechanisms comprise the following structure:

[0020] A second speed reducer is installed in the bank wall;

[0021] A second drive screw rod is connected to the output end of the second speed reducer;

[0022] A second screw sleeve is threadedly connected to the second drive screw rod, and the bottom wall of the second screw sleeve is connected to the top of the spray pipe.

[0023] Preferably, the circulation mechanism comprises the following structure:

[0024] A liquid discharge pipe is connected to the water outlet at the bottom of the water collecting tank;

[0025] A filter core is installed in the middle section of the liquid discharge pipe;

[0026] A circulating liquid pump is installed on the front wall of the liquid collecting tank and connected to the liquid outlet of the liquid discharge pipe.

[0027] The beneficial effects of the utility model are as follows:

[0028] Liquid collection and environmental protection: the water collecting tank can collect the excess liquid generated during the ceramic softening process, preventing the liquid from flowing everywhere, maintaining the cleanliness of the working environment, reducing liquid waste, achieving effective use of resources. At the same time, the liquid in the water collecting tank is filtered and recycled back to the liquid collecting tank through the circulating mechanism, further saving the use of softening liquid, reducing production costs, and reducing the impact on the environment, in line with the concept of sustainable development.

[0029] Uniform softening treatment: the rotating table can rotate the ceramic products, allowing each part of the ceramic products to receive uniform softening treatment, improving the consistency of the softening effect and product quality.

[0030] Precise spraying and adaptability: the outer spraying pipe and the inner spraying pipe are arranged to spray and soften the outer surface and the inner surface of the ceramic products respectively. The evenly distributed spray heads on the inner spraying pipe can uniformly spray the softening liquid in the form of mist on the inner surface of the ceramic products, avoiding internal liquid accumulation and ensuring that the softening liquid fully covers the inner side, improving the softening effect. At the same time, the positioning mechanism can drive the outer spraying pipe and the inner spraying pipe to move left and right, adjust the position according to the shape and size of the ceramic products, so that the distance between the spraying pipe and the inner and outer pipe walls of the ceramic products is adjustable, avoiding excessive spraying force that can damage the surface of the product, improving the adaptability and processing effect of the device.

[0031] In summary, this ceramic softening device for ceramic production realizes efficient, uniform, and precise softening treatment of ceramic products through its unique design and functions, while saving resources, reducing costs, reducing environmental impact, improving product quality and production efficiency, and having significant economic and environmental benefits, providing an advanced and reliable softening treatment solution for the ceramic production industry. BRIEF DESCRIPTION OF DRAWINGS

[0032] In the drawings:

[0033] Figure 1 is a structural schematic view of the present utility model;

[0034] Figure 2 is a distribution schematic view of the support, cantilever, lifting drive mechanism, outer spraying pipe, inner spraying pipe and positioning mechanism of the present utility model;

[0035] Figure 3 is a structural schematic view of the lifting drive mechanism of the present utility model;

[0036] Figure 4 is a structural schematic view of the liquid supply mechanism of the present utility model;

[0037] Figure 5 is a structural schematic view of the circulating mechanism of the present utility model;

[0038] Figure 6 This is a schematic diagram of the adjustment mechanism of this utility model;

[0039] Explanation of reference numerals in the attached figures:

[0040] 11. Processing table; 2. Water collection tank; 3. Rotating table; 4. Support; 5. Cantilever; 6. Lifting drive mechanism; 7. Outer spray pipe; 8. Inner spray pipe; 9. Liquid supply mechanism; 10. Circulation mechanism; 11. Adjustment mechanism;

[0041] 61. First geared motor; 62. First drive screw; 63. First screw sleeve;

[0042] 91. Suction tube; 92. Suction pump; 93. Liquid delivery hose; 94. Connecting pipe; 95. Collection tank;

[0043] 101. Drain pipe; 102. Filter element; 103. Circulating pump;

[0044] 111. Second geared motor; 112. Second drive screw; 113. Second screw sleeve. Detailed Implementation

[0045] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, and not all of them. Unless otherwise specified, the embodiments and features described in this application can be combined with each other. All other embodiments obtained by those skilled in the art based on the embodiments of the utility model without creative effort are within the scope of protection of the utility model.

[0046] It should be noted that if the utility model embodiment involves directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0047] Furthermore, "multiple" refers to two or more. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by the utility model.

[0048] Please refer to the instruction manual appendix. Figures 1-6 This utility model provides a ceramic softening device for ceramic production:

[0049] This ceramic softening device includes a processing table 1, with a water collection tank 2 located at its center. The main function of the water collection tank 2 is to collect excess liquid generated during the ceramic softening process, preventing liquid from flowing around on the processing table, affecting the working environment, and causing liquid waste. Inside the water collection tank 2, there is a rotating platform 3, which can rotate the ceramic product during the softening process. This rotation function helps to ensure that all parts of the ceramic product receive the softening treatment evenly.

[0050] A bracket 4 is installed on the top left side of the processing table 1. The bracket 4 provides a support structure for the entire cantilever 5 and its related components, ensuring its stability during operation. The cantilever 5 is located on the right side of the bracket 4.

[0051] The lifting drive mechanism 6 inside the bracket 4 is used to drive the cantilever 5 to rise and fall. The lifting drive mechanism 6 consists of a first geared motor 61 installed inside the bracket 4, a first drive screw 62 connected to the output end of the first geared motor 61, and a first screw sleeve 63 threaded onto the first drive screw 62. The outer wall of the first screw sleeve 63 is connected to the left end of the cantilever 5. The first geared motor 61 serves as a power source, providing stable torque output. When the first geared motor 61 starts, its output end drives the first drive screw 62 to rotate. Since the first screw sleeve 63 and the first drive screw 62 are threadedly connected, according to the screw drive principle, the first screw sleeve 63 will move up and down along the first drive screw 62, thereby driving the cantilever 5 to achieve the lifting action. This lifting function is mainly used to lift the inner spray pipe 8 and the upper part of the ceramic container.

[0052] Below the cantilever 5 are an outer spray pipe 7 and an inner spray pipe 8, both vertically distributed. The inner spray pipe 8 has several spray nozzles evenly distributed on its inner surface. The outer spray pipe 7 primarily sprays the softening liquid onto the outer surface of the ceramic product, while the inner spray pipe 8 sprays the inner surface or internal structure of the ceramic product. The evenly distributed spray nozzles on the inner spray pipe 8 can uniformly spray the softening liquid in a mist form onto the inner surface of the ceramic product. The spray from the inner spray pipe 8 is smaller to avoid internal liquid accumulation, ensuring that the softening liquid fully covers the inner surface of the ceramic product and improves the softening effect.

[0053] Two adjustment mechanisms 11 are installed inside the cantilever 5, which are used to independently drive the outer spray pipe 7 and the inner spray pipe 8 to move left and right respectively. Each adjustment mechanism 11 consists of a second reduction motor 111 installed inside the cantilever 5, a second drive screw 112 connected to the output end of the second reduction motor 111, and a second screw sleeve 113 threaded onto the second drive screw 112. The bottom wall of the second screw sleeve 113 is connected to the top of the spray pipe at that position. The second reduction motor 111 provides power. When the second reduction motor 111 is started, its output end drives the second drive screw 112 to rotate, and the second screw sleeve 113 moves left and right along the second drive screw 112, thereby driving the corresponding spray pipe to move left and right. This left and right movement function allows the spray pipes to be positioned according to the shape and size of the ceramic product, making the distance between the outer spray pipe 7 and the inner spray pipe 8 and the inner and outer pipe walls of the ceramic product adjustable, avoiding damage to the surface of the product due to excessive spraying force.

[0054] A liquid supply mechanism 9 is installed on the processing table 1, which independently supplies liquid to the outer spray pipe 7 and the inner spray pipe 8. The liquid supply mechanism 9 includes a liquid collection tank 95 installed at the bottom of the processing table 1, two liquid extraction pipes 91 connecting to the inside of the liquid collection tank 95, a liquid extraction pump 92 connected to the top of the two liquid extraction pipes 91 respectively, a liquid guiding hose 93 connected to the liquid outlet of the two liquid extraction pumps 92 respectively, and a connecting pipe 94 connected to the liquid outlet of the two liquid guiding hoses 93 respectively. The other end of the two connecting pipes 94 is connected to the inside of the top of the outer spray pipe 7 and the inner spray pipe 8 respectively. The liquid collection tank 95 is used to store the liquid required for softening ceramics. The liquid extraction pipes 91 extract the liquid from the liquid collection tank 95, and the liquid extraction pumps 92 provide power for the extraction of liquid, ensuring sufficient pressure to transport the liquid through the liquid guiding hoses 93 and the connecting pipes 94 to the spray pipes. The liquid guiding hose 93 has a certain degree of flexibility, which can adapt to the positional changes of the spray pipe during the adjustment process, and avoid the normal movement of the spray pipe due to pipe stiffness. The connecting pipe 94 is responsible for accurately guiding the liquid into the spray pipe.

[0055] A circulation mechanism 10 is installed between the liquid collection tank 95 and the water collection trough 2. The circulation mechanism 10 consists of a drain pipe 101 connected to the outlet at the bottom of the water collection trough 2, a filter element 102 installed in the middle section of the drain pipe 101, and a circulation pump 103 installed on the front wall of the liquid collection tank 95 and connected to the outlet end of the drain pipe 101. When the circulation pump 103 starts, the liquid in the water collection trough 2 passes through the drain pipe 101, is filtered by the filter element 102, and is then transported to the liquid collection tank 95. The function of the filter element 102 is to filter out ceramic fragments, impurities, etc., that may be mixed into the liquid during the softening process, preventing these impurities from entering the liquid collection tank 95 and adversely affecting the subsequent softening process, such as clogging the spray heads or affecting the composition of the softening liquid. Through the circulation mechanism 10, the liquid can be recycled, which not only saves the amount of softening liquid used and reduces production costs, but also reduces environmental impact.

[0056] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

[0057] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0058] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A ceramic softening device for ceramic production, comprising a processing table (1) and a water collection tank (2) distributed at the center of the processing table (1), and a rotating platform (3) distributed at the center inside the water collection tank (2), characterized in that, A bracket (4) is installed on the left side of the top of the processing table (1). A cantilever (5) is provided on the right side of the bracket (4). A lifting drive mechanism (6) for driving the cantilever (5) to rise and fall is installed inside the bracket (4). An outer spray pipe (7) and an inner spray pipe (8) are provided below the cantilever (5). Two adjustment mechanisms (11) are installed inside the cantilever (5) to independently drive the outer spray pipe (7) and the inner spray pipe (8) to move left and right. A liquid supply mechanism (9) for independently supplying liquid to the outer spray pipe (7) and the inner spray pipe (8) is also installed on the processing table (1).

2. The ceramic softening device for ceramic production according to claim 1, characterized in that, The lifting drive mechanism (6) specifically includes the following structure: The first geared motor (61) is installed inside the bracket (4); The first drive screw (62) is connected to the output end of the first geared motor (61); A first screw sleeve (63) is threaded onto the first drive screw (62), and the outer wall of the first screw sleeve (63) is connected to the left end of the cantilever (5).

3. The ceramic softening device for ceramic production according to claim 1, characterized in that, The liquid supply mechanism (9) specifically includes the following structures: Liquid collection tank (95) installed at the bottom of the processing table (1); Two suction pipes (91) are connected inside the collection tank (95); A pump (92) is connected to the top of each of the two pumping tubes (91); Liquid guiding hoses (93) are respectively connected to the liquid outlets of the two liquid pumps (92); A connecting pipe (94) is connected to the outlet end of each of the two liquid guiding hoses (93), and the other end of each of the two connecting pipes (94) is connected to the inside of the top of the outer spray pipe (7) and the inner spray pipe (8), respectively. A circulation mechanism (10) is also provided between the liquid collection tank (95) and the water collection trough (2).

4. The ceramic softening device for ceramic production according to claim 1, characterized in that, Both the outer spray pipe (7) and the inner spray pipe (8) are vertically distributed, and several spray heads are evenly distributed on the inner pipe surface.

5. A ceramic softening device for ceramic production according to claim 1, characterized in that, Both of the aforementioned adjustment mechanisms (11) specifically include the following structures: The second geared motor (111) is installed inside the cantilever (5); The second drive screw (112) is connected to the output end of the second geared motor (111); A second screw sleeve (113) is threaded onto the second drive screw (112), and the bottom wall of the second screw sleeve (113) is connected to the top of the spray pipe at that position.

6. A ceramic softening device for ceramic production according to claim 3, characterized in that, The circulation mechanism (10) specifically includes the following structure: A drain pipe (101) is connected to the water outlet at the bottom of the water collection tank (2); The filter element (102) is installed in the middle section of the drain pipe (101); A circulating liquid pump (103) is installed on the front side wall of the collection tank (95) and connected to the outlet end of the drain pipe (101).

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