Winding shaft replacing device for alloy wire machining

Abstract

The utility model relates to the technical field of alloy wire winding, in particular to a winding shaft replacing device for alloy wire processing, which comprises a base, a driving component is arranged on one side of the base, a replacing component is arranged on one side of the driving component, and a material pushing component is arranged on the base at the position corresponding to the replacing component. Through cooperation of the driving assembly, the first motor, the first rotating shaft, the first gear and the rack, stable conversion from rotating motion to linear motion is achieved, meanwhile, the first guide rail and the second guide rail provide movement guidance for the rack and the mounting plate respectively, and it is guaranteed that the mounting plate and other parts mounted on the mounting plate can move accurately and stably; and the connecting seat on one side of the winding shaft is smoothly clamped in or withdrawn, so that winding shafts with different sizes and specifications can be conveniently replaced.

Description

TECHNICAL FIELD

[0001] The utility model relates to alloy wire rod winding technical field especially relates to a winding shaft replacement device of alloy wire rod processing. BACKGROUND

[0002] In the processing flow of alloy wire rod, the winding device can orderly wind the alloy wire rod after precision machining into a cylindrical shape, so as to facilitate subsequent stacking and storage operation. In this way, not only space is saved, but also the wire rod can be effectively protected from damage, ensuring that it maintains good physical properties and quality during storage.

[0003] However, the winding shaft of the conventional alloy wire rod processing winding device is often fixedly installed, and cannot be replaced with other specifications as needed. If other specifications of winding shaft are to be used, an additional winding device needs to be added, which increases the cost and affects the continuity and overall efficiency of the winding operation. Secondly, when the winding shaft reaches full winding, manual intervention is usually required to handle the wound alloy wire rod, which is time-consuming and labor-intensive, weakening the continuous operation capability of the production line. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a winding shaft replacement device for alloy wire rod processing to solve the problems raised in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: it includes base, one side of base is provided with drive assembly, one side of drive assembly is provided with winding shaft, one side away from drive assembly of base is provided with pushing assembly.

[0006] As preferred in the utility model, the drive assembly includes a mounting box provided on the base, a motor one is provided in the mounting box, a transmission end of the motor one is provided with a rotating shaft one, a gear one is sleeved on the outside of the rotating shaft one, a gear rack is engaged on one side of the gear one, a guide rail one is provided in the mounting box, the gear rack is slidingly provided on the guide rail one, and a cover plate is provided on both sides of the top of the mounting box.

[0007] As preferred in the utility model, the gear rack top is provided with a mounting plate, a pair of guide rails two are symmetrically provided on the two cover plates, the mounting plate is slidingly provided on the guide rails two, a pair of bearing housings one are symmetrically provided on both sides of the mounting plate, rotating shaft two are inserted in the two bearing housings one, gear two are sleeved on one side of the rotating shaft two, a motor two is provided on the mounting plate on one side of the rotating shaft two, a rotating shaft three is provided at the transmission end of the motor two, gear three are sleeved on the outside of the rotating shaft three, and the gear two and the gear three are engaged.

[0008] As the utility model is preferred, a plurality of mounting seats one are arranged on the outer side of the rotating shaft two, an oil storage cylinder is arranged on each mounting seat one, a piston one is slidably arranged in the oil storage cylinder, a piston rod is arranged on the top of the piston one, the piston rod penetrates the oil storage cylinder, an arc-shaped tensioning block is arranged on the top of the piston rod, a buffer spring is arranged between the arc-shaped tensioning block and the mounting seat one, and an antiskid pad is arranged on the top of the arc-shaped tensioning block.

[0009] As the utility model is preferred, a connecting seat is arranged on the side of the winding shaft, and the connecting seat is arranged outside the arc-shaped tensioning block.

[0010] As the utility model is preferred, the pushing assembly comprises a square slot formed in one side of the base, a telescopic cylinder one is arranged on the inner wall of the base on one side of the square slot, a mounting seat two is arranged on the top of the telescopic rod of the telescopic cylinder one, a pair of guide columns and guide sleeves are symmetrically arranged on the inner wall of the base on both sides of the telescopic cylinder one, a pair of moving guide columns are symmetrically arranged on one side of the mounting seat two, the moving guide columns on the same side are slidably arranged in the guide column guide sleeves, a pair of telescopic cylinders two are symmetrically arranged on the mounting seat two, and the top of the telescopic rods of the two telescopic cylinders two is provided with a push plate corresponding to the winding shaft.

[0011] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:

[0012] The utility model discloses a driving assembly, motor one, rotating shaft one, gear one and the cooperation of the rack realize the smooth conversion of rotation to linear motion, and guide rail one, guide rail two respectively provide the movement direction for rack, mounting plate, ensure that the mounting plate and other components installed on it can accurately and stably move, smoothly enter or exit the connecting seat on the side of winding shaft one, in addition, the combination of oil storage cylinder, piston rod, piston one and buffer spring can ensure that the arc-shaped tensioning block is stably attached to the inner wall of the connecting seat on the side of winding shaft one, the antiskid pad can increase the friction between the arc-shaped tensioning block and the inner wall of the connecting seat, stably transmit the power of rotating shaft two to winding shaft, avoid the influence of alloy wire rod's winding effect caused by slipping, and also convenient to replace winding shaft of different sizes and specifications, in addition, the linkage of motor two, gear two, gear three and rotating shaft two realizes the stable transmission of power, ensures the stable rotation of winding roller.

[0013] The utility model discloses a pushing assembly, the linkage of telescopic cylinder one and telescopic cylinder two makes the push plate can accurately move to the specified position, and is closely contacted with one side of alloy wire rod on the winding shaft, ensures that the alloy wire rod that can be wound is pushed out smoothly, in addition, the cooperation of guide column guide sleeve and moving guide column provides accurate direction and stable support for the push plate, avoids the possible shaking or deviation in the process of pushing out, improves the accuracy and stability of pushing out. ACCURACY

[0014] Figure 1 It is the whole structure schematic view of the utility model;

[0015] Figure 2 It is the drive assembly structure schematic view of the utility model;

[0016] Figure 3 It is the mounting plate structure schematic view in the drive assembly of the utility model;

[0017] Figure 4 It is the arc-shaped bracing block structure schematic view in the drive assembly of the utility model;

[0018] Figure 5 It is the winding shaft structure schematic view of the utility model;

[0019] Figure 6 It is the push material assembly structure schematic view of the utility model;

[0020] Figure 7 It is the push plate structure schematic view in the push material assembly of the utility model.

[0021] The drawing mark: base 1, drive assembly 2, installation box 21, motor one 22, pivot one 23, gear one 24, rack 25, guide rail one 26, cover plate 27, mounting plate 28, bearing seat one 29, pivot two 210, gear two 211, motor two 212, pivot three 213, gear three 214, mounting seat one 215, oil storage cylinder 216, arc-shaped bracing block 217, piston rod 218, piston one 219, buffer spring 220, antiskid pad 221, guide rail two 222, winding shaft 3, connecting seat 31, push material assembly 4, square groove 41, telescopic cylinder one 42, mounting seat two 43, guide column guide sleeve 44, moving guide column 45, telescopic cylinder two 46, push plate 47. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is further explained in detail below in combination with specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0023] As Figures 1-7 The utility model discloses an alloy wire rod processing's winding shaft replacement device, it includes base 1, one side of base 1 is provided with drive assembly 2, one side of drive assembly 2 is provided with winding shaft 3, one side of base 1 away from drive assembly 2 is provided with push material assembly 4.

[0024] The driving assembly 2 comprises a mounting box 21 arranged on the base 1, which provides a mounting base for other components in the driving assembly 2. A motor 22 is arranged in the mounting box 21, which provides power to drive a rotating shaft 23. The driving end of the motor 22 is provided with the rotating shaft 23, which is connected to the driving end of the motor 22 to transmit the rotating power. The rotating shaft 23 is provided with a gear 24 on the outside. The gear 24 transmits power to a rack 25 through meshing. The gear 24 is provided with the rack 25 on one side through meshing. The gear 24 and the rack 25 mesh to convert the rotating motion of the gear 24 into the linear motion of the rack 25, thereby driving the mounting plate 28 to move. The mounting box 21 is provided with a guide rail 26. The rack 25 is slidingly arranged on the guide rail 26. The guide rail 26 provides a track for the linear motion of the rack 25. The mounting box 21 is provided with a cover plate 27 on both sides of the top. The cover plate 27 protects the components in the mounting box 21.

[0025] The rack 25 is provided with a mounting plate 28, which provides a mounting base for other components in the driving assembly 2. A pair of guide rails 222 are symmetrically arranged on the two cover plates 27. The mounting plate 28 is slidingly arranged on the guide rails 222. The guide rails 222 provide a moving guide for the mounting plate 28 to ensure the stability of the mounting plate 28 during movement. A pair of bearing seats 29 are symmetrically arranged on both sides of the mounting plate 28. The bearing seats 29 support the rotating shaft 210 to ensure the stability of the rotating shaft 210 during rotation. The rotating shaft 210 is inserted into the two bearing seats 29. The rotating shaft 210 is connected to a gear 211. The gear 211 transmits the rotating power of a motor 212 to the winding shaft 3. The rotating shaft 210 is provided with the gear 211 on one side. The motor 212 is arranged on the mounting plate 28 on one side of the rotating shaft 210. The motor 212 provides power to drive the rotating shaft 213 and a gear 214 to rotate. The driving end of the motor 212 is provided with the rotating shaft 213. The rotating shaft 213 is provided with the gear 214 on the outside. The gear 211 meshes with the gear 214 to transmit power, thereby achieving the driving of the rotating shaft 210 by the motor 212.

[0026] A plurality of mounting seats 215 are arranged outside the rotating shaft 210, the mounting seats 215 provide mounting bases for oil storage cylinders 216, each mounting seat 215 is provided with an oil storage cylinder 216, the oil storage cylinder 216 can store hydraulic oil, a piston 219 is slidably arranged in the oil storage cylinder 216, a piston rod 218 is arranged on the top of the piston 219, the piston rod 218 penetrates the oil storage cylinder 216, the piston 219 and the piston rod 218 move in the oil storage cylinder 216 to generate a damping effect, an arc-shaped clamping block 217 is arranged on the top of the piston rod 218, the arc-shaped clamping block 217 contacts and tightly abuts the inner wall of the winding shaft 3, so as to ensure the stability of the winding shaft 3 during rotation, a buffer spring 220 is arranged between the arc-shaped clamping block 217 and the mounting seat 215, the buffer spring 220 absorbs the impact force when the arc-shaped clamping block 217 contacts the inner wall of the winding shaft 3, so as to ensure stable abutment, an anti-skid pad 221 is arranged on the top of the arc-shaped clamping block 217, the anti-skid pad 221 increases the friction force, prevents the arc-shaped clamping block 217 from slipping, and affects the winding effect of the alloy wire.

[0027] A connecting seat 31 is arranged on one side of the winding shaft 3, the connecting seat 31 is sleeved outside the arc-shaped clamping block 217, the arc-shaped clamping block 217 can stably abut the inner wall of the connecting seat 31 on one side of the winding shaft 3, the anti-skid pad 221 can increase the friction force between the arc-shaped clamping block 217 and the inner wall of the connecting seat 31, stably transmit the power of the rotating shaft two 210 to the winding shaft 3, avoid slipping to affect the winding effect of the alloy wire, and conveniently replace winding shafts 3 of different sizes and specifications.

[0028] The pushing assembly 4 comprises a square groove 41 arranged on one side of the base 1, a telescopic cylinder 42 is arranged on the inner wall of the base 1 on one side of the square groove 41, the telescopic cylinder 42 drives the movement of a mounting seat 43 through the telescopic rod, the telescopic rod on the top of the telescopic cylinder 42 is provided with the mounting seat 43, the mounting seat 43 provides a mounting base for the telescopic cylinder 42, a pair of guide columns 44 are symmetrically arranged on the inner wall of the base 1 on both sides of the telescopic cylinder 42, a pair of moving guide columns 45 are symmetrically arranged on one side of the mounting seat 43, the moving guide columns 45 on the same side are slidably arranged in the guide column guide sleeves 44, the moving guide columns 45 and the guide column guide sleeves 44 cooperate to ensure the stability of the movement of the push plate 47, a pair of telescopic cylinders 46 are symmetrically arranged on the mounting seat 43, the telescopic cylinders 46 drive the push plate 47 to ascend or descend through the telescopic rod, the telescopic rods on the top of the two telescopic cylinders 46 are provided with the push plate 47 corresponding to the winding shaft 3, and the push plate 47 is used to push the wound alloy wire away from the winding shaft 3.

[0029] In use, the operator can first take out the winding shaft 3, align the connecting seat 31 on one side of the winding shaft with the rotating shaft two 210 and push it in, when the arc-shaped supporting blocks 217 on the outer side of the rotating shaft two 210 contact the inner wall of the connecting seat 31, they will be pressed, the buffer spring 220 absorbs the impact and is compressed to adapt to the inner diameter of the connecting seat 31, at the same time, the arc-shaped supporting blocks 217 also push the piston rod 218 and the piston one 219 to move in the oil storage cylinder 216, the piston one 219 divides the space in the oil storage cylinder 216 into two cavities, the hydraulic oil in the oil storage cylinder 216 repeatedly flows from one cavity to the other cavity through different small holes on the piston one 219, in the process of the flow of the hydraulic oil, the friction between the hole wall and the hydraulic oil and the internal friction between the molecules of the hydraulic oil hinder the flow of the hydraulic oil, so that the damping force is generated, the speed of the rebound of the buffer spring 220 is slowed down, the arc-shaped supporting blocks 217 are stably attached to the inner wall of the connecting seat 31, and the anti-skid pad 221 can increase the friction between the arc-shaped supporting blocks 217 and the inner wall of the connecting seat 31, so as to avoid the slip from affecting the winding effect of the alloy wire.

[0030] Then, the rotating shaft three 213 and the gear three 214 are driven to rotate by the motor two 212, the gear three 214 transmits power to the gear two 211 through meshing, so as to drive the rotating shaft two 210 to rotate, the rotating shaft two 210 drives the winding shaft 3 to rotate, so as to carry out the winding work of the alloy wire, after the winding is completed, the rotating shaft one 23 and the gear one 24 are driven to rotate by the motor one 22, the gear one 24 transmits power to the rack 25 through meshing, so as to drive the rack 25 to move along the guide rail one 26, so that the mounting plate 28 moves along the guide rail two 222 towards the direction of the pushing assembly, the extension of the extension rod of the telescopic cylinder two 46 makes the push plate 47 rise to the side of the wound alloy wire, and then the extension of the extension rod of the telescopic cylinder one 42 makes the push plate 47 push the wound alloy wire away from the winding shaft 3, the cooperation of the guide column guide sleeve 44 and the moving guide column 45 can ensure the stability of the push plate 47 during movement, if the operator needs to replace the winding shaft 3, one hand holds one end of the winding shaft 3, and at the same time, the motor two 212 is started, so that the mounting plate 28 moves along the guide rail two 222 towards the direction opposite to the pushing assembly, so that the arc-shaped supporting blocks 217 smoothly exit the connecting seat 31, and then other specifications of the winding shaft 3 are installed according to the same steps above.

[0031] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A winding spool replacement device for alloy wire processing, comprising: The base (1) is characterized in that: a driving component (2) is provided on one side of the base (1), a winding shaft (3) is provided on one side of the driving component (2), and a pushing component (4) is provided on the side of the base (1) away from the driving component (2).

2. The winding spool replacement device for alloy wire processing according to claim 1, characterized in that: The drive assembly (2) includes a mounting box (21) mounted on a base (1). A motor (22) is mounted inside the mounting box (21). A rotating shaft (23) is mounted on the transmission end of the motor (22). A gear (24) is mounted on the outside of the rotating shaft (23). A rack (25) is meshed on one side of the gear (24). A guide rail (26) is mounted inside the mounting box (21). The rack (25) is slidably mounted on the guide rail (26). Cover plates (27) are mounted on both sides of the top of the mounting box (21).

3. The winding spool replacement device for alloy wire processing according to claim 2, characterized in that: The rack (25) is provided with a mounting plate (28) on top. A pair of guide rails (222) are symmetrically arranged on the two cover plates (27). The mounting plate (28) is slidably arranged on the guide rails (222). A pair of bearing seats (29) are symmetrically arranged on both sides of the mounting plate (28). A rotating shaft (210) is inserted into the two bearing seats (29). A gear (211) is sleeved on one side of the rotating shaft (210). A motor (212) is provided on the mounting plate (28) on one side of the rotating shaft (210). A rotating shaft (213) is provided at the transmission end of the motor (212). A gear (214) is sleeved on the outside of the rotating shaft (213). The gear (211) meshes with the gear (214).

4. The winding spool replacement device for alloy wire processing according to claim 3, characterized in that: Several mounting seats (215) are provided on the outer side of the rotating shaft (210). Each mounting seat (215) is provided with an oil reservoir (216). A piston (219) is slidably arranged inside the oil reservoir (216). A piston rod (218) is provided on the top of the piston (219). The piston rod (218) passes through the oil reservoir (216). An arc-shaped support block (217) is provided on the top of the piston rod (218). A buffer spring (220) is provided between the arc-shaped support block (217) and the mounting seat (215). An anti-slip pad (221) is provided on the top of the arc-shaped support block (217).

5. The winding spool replacement device for alloy wire processing according to claim 4, characterized in that: A connecting seat (31) is provided on one side of the winding shaft (3), and the connecting seat (31) is sleeved on the outside of the arc-shaped support block (217).

6. The winding spool replacement device for alloy wire processing according to claim 5, characterized in that: The pusher assembly (4) includes a square groove (41) opened on one side of the base (1). A telescopic cylinder (42) is provided on the inner wall of the base (1) on one side of the square groove (41). A mounting seat (43) is provided on the top of the telescopic rod of the telescopic cylinder (42). A pair of guide posts and guide sleeves (44) are symmetrically arranged on the inner walls of the base (1) on both sides of the telescopic cylinder (42). A pair of movable guide posts (45) are symmetrically arranged on one side of the mounting seat (43). The movable guide posts (45) on the same side are slidably arranged in the guide post and guide sleeves (44). A pair of telescopic cylinders (46) are symmetrically arranged on the mounting seat (43). A push plate (47) corresponding to the winding shaft (3) is provided on the top of the telescopic rod of the two telescopic cylinders (46).

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