Steam condensate water separating tank
By using filter plates to filter impurities in the steam condensate separator and using a motor-driven scraper to clean the inner wall, the adverse effects of impurities in the condensate on the equipment and process are solved, achieving efficient filtration and low-cost maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-24
AI Technical Summary
Steam condensate contains impurities such as rust and oil. Direct discharge of such condensate will waste water resources and increase energy consumption, while also having an adverse effect on subsequent equipment and processes.
Design a steam condensate separator, which includes a filter plate to filter condensate and a motor-driven scraper to clean the inner wall of the tank. The filter plate is replaceable and easy to maintain.
It effectively filters impurities in condensate, reduces adverse effects on equipment and processes, lowers maintenance difficulty and cost, and extends equipment life.
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Figure CN224024523U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gas -liquid separation technical field especially relates to a steam condensate water separation tank. BACKGROUND
[0002] In the industrial production process, steam as an important energy carrier is widely used, when steam completes its heat exchange mission, will condense into liquid water, namely steam condensate water, steam condensate water usually contains a certain amount of steam, if direct discharge, not only will cause the waste of water resources, also will take away a large amount of heat energy, increase the energy consumption cost of enterprise, at the same time, steam condensate water may also be mixed with some impurities, such as rust, oil stains etc., if not handled, will have adverse effects on subsequent equipment and process.
[0003] Through the retrieval, the gas turns over and over again condenses the gas-liquid separator of the gas, and relates to gas-liquid separation field.A kind of gas turns over and over again condenses the gas-liquid separator of the gas, including: tank body and fixedly connected on the inlet pipe of tank body, the inlet pipe is communicated with tank body;Gas outlet pipe is set at the top of tank body, and the gas outlet pipe is communicated with tank body;Turnover assembly is all set in tank body;The turnover assembly includes first baffle and second baffle, the first baffle and second baffle are all fixedly connected on the inner wall of tank body;First gap is arranged between the first baffle and the inner wall of one side of tank body, second gap is arranged between the second baffle and the inner wall of the other side of tank body, and the first gap and second gap are staggered;In the utility model, through the turnover assembly set, the path of gas flow circulation in tank body can be increased, so that the circulation time of gas in tank body is increased, and the efficiency and effect of gas-liquid separation are improved.
[0004] Based on the above patent, the separated condensate water flows out through the liquid storage pipe, but the condensate water may also be mixed with some impurities, such as rust, oil stains etc., if not handled, will have adverse effects on subsequent equipment and process, for this technical problem, the present application proposes a steam condensate water separation tank. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcoming that impurities exist in condensate water, which will have adverse effects on subsequent equipment and process, and proposes a steam condensate water separation tank, which filters the condensate water flowing out of the water outlet pipe through the filter plate, reduces the adverse effects on subsequent equipment and process, facilitates the replacement of the filter plate, reduces the maintenance difficulty and maintenance time cost, and can clean the inner wall of the tank body, avoiding the long-term adhesion of impurities on the inner wall of the tank body, and reducing the corrosion of the tank body.
[0006] To achieve the above object, the utility model provides the following technical scheme: a steam condensate water separation tank, including the jar, the left end fixedly connected with the air inlet pipe of jar, the right end fixedly connected with the air outlet pipe of jar, the jar inner wall bottom fixedly connected with the supporting plate, the supporting plate left end fixedly connected with a plurality of baffle, the jar top fixedly connected with motor, motor drive end is provided with cleaning assembly, the jar bottom fixedly connected with the water outlet pipe, the water outlet pipe outer wall fixedly connected with the fixed base, the fixed base is connected with the mounting plate through the clamping component, the mounting plate inner wall fixedly connected with the filter plate, the filter plate is located in the water outlet pipe inner wall.
[0007] Further, the cleaning assembly includes a rotating shaft fixedly connected to the motor drive end, the rotating shaft bottom end fixedly connected with a cross bar, the cross bar left and right sides are fixedly connected with a scraper, the left and right sides of the scraper outer side one end are close to the jar inner wall.
[0008] Further, the clamping component includes a clamping block slidingly connected to the inner wall of the fixed base on both sides, the mounting plate left and right sides are provided with a clamping groove, the clamping block and the clamping groove shape are matched.
[0009] Further, the left and right sides of the clamping block opposite ends are fixedly connected with a plug rod, the plug rod outer wall is slidingly connected in the inner wall of the fixed base, the plug rod outer wall is sleeved with a clamping spring, one end of the clamping spring is connected with the clamping block, the other end of the clamping spring is connected with the inner wall of the fixed base.
[0010] Further, the supporting plate front and rear sides inner wall are rotatably connected with a rotating shaft, the rotating shaft outer wall is fixedly connected with a connecting plate, the connecting plate outer side is close to jar inner wall.
[0011] Further, the rotating shaft outer wall is fixedly connected with a spring roll, the other end of the spring roll is fixedly connected in the inner wall of the supporting plate.
[0012] Further, the supporting plate left and right ends are fixedly connected with a limiting plate, the left and right sides of the limiting plate are located on the front and rear sides of the supporting plate respectively, the opposite sides of the limiting plate are close to the opposite sides of the connecting plate respectively.
[0013] The utility model has the advantages of:
[0014] 1, in the utility model, the condensate water flowing out in the water outlet pipe is filtered through the filter plate, the adverse effects on subsequent equipment and process are reduced, the filter plate is replaced conveniently through the clamping of the clamping block and the clamping groove, and the maintenance difficulty and maintenance time cost are greatly reduced.
[0015] 2. The utility model discloses a motor drives the scraper inside the jar body to rotate to clean the jar body inner wall, avoids the long-term adhesion of impurity on the jar body inner wall, can reduce the corrosion to jar body, prolongs the service life of jar body, and will not be blocked by the supporting plate in the cleaning process. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A perspective view of a steam condensate water separation tank is provided for the utility model;
[0017] Figure 2 A jar body sectional view of a steam condensate water separation tank is provided for the utility model;
[0018] Figure 3 A supporting plate structure schematic view of a steam condensate water separation tank is provided for the utility model;
[0019] Figure 4 A fixing seat sectional view of a steam condensate water separation tank is provided for the utility model;
[0020] Figure 5 A clamping block schematic view of a steam condensate water separation tank is provided for the utility model.
[0021] Legend:
[0022] 1, jar body, 2, inlet pipe, 3, outlet pipe, 4, supporting plate, 5, baffle, 6, connecting plate, 7, rotating shaft, 8, spring roll, 9, motor, 10, rotating shaft, 11, cross bar, 12, scraper, 13, water outlet pipe, 14, fixing seat, 15, mounting plate, 16, plug rod, 17, clamping block, 18, clamping groove, 19, clamping spring, 20, filter plate, 21, limiting plate. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0024] Reference Figures 1-3The utility model provides an embodiment: a steam condensate water separation tank, including the jar body 1, the left end fixedly connected with the air inlet pipe 2 of jar body 1, the right end fixedly connected with the air outlet pipe 3 of jar body 1, jar body 1 inner wall bottom fixedly connected with the support plate 4, the left end fixedly connected with a plurality of baffle 5 of support plate 4, jar body 1 top fixedly connected with motor 9, motor 9 drive end fixedly connected with the shaft 10, the bottom fixedly connected with the cross bar 11 of shaft 10, the cross bar 11 left and right sides are all fixedly connected with the scraper 12, and the left and right sides scraper 12 outside one end are all close to jar body 1 inner wall, and the inner wall of support plate 4 front and back both sides are all rotatably connected with the rotating shaft 7, and the outer wall fixedly connected with the connecting plate 6 of rotating shaft 7, and the connecting plate 6 outside close to jar body 1 inner wall, and the outer wall fixedly connected with the spring roll 8 of rotating shaft 7, and the other end fixedly connected in the inner wall of support plate 4 of spring roll 8, and the left and right ends of support plate 4 are all fixedly connected with the limiting plate 21, and the left and right sides limiting plate 21 are located support plate 4 front and back both sides respectively, and the opposite side of limiting plate 21 is close to the opposite side of connecting plate 6 respectively.
[0025] Specifically, when steam condensate water enters jar body 1 and hits the baffle 5 on the support plate 4, due to the different quality of gas-liquid, the gas will be scattered after being hit, the suspended water droplets are larger than the density of steam, and the inertia is large, when the gas-liquid mixed fluid flow changes, the steam flows up and down on both sides of the support plate 4, and goes out from the air outlet pipe 3, while the water droplets gather on the baffle 5 and drop to the bottom of the jar body 1 from the baffle 5, and go out from the water outlet pipe 13, when the scraper 12 rotates, the connecting plate 6 is squeezed, the connecting plate 6 is rotated with the scraper 12, so as to drive the rotating shaft 7 to contract the spring roll 8, when the scraper 12 leaves, the spring roll 8 is rebounded to the connecting plate 6 through the rotating shaft 7, and the connecting plate 6 is limited by the limiting plate 21 on the support plate 4 when rebounding, to prevent the connecting plate 6 from rotating excessively. Figure 2 For reference, the motor 9 drives the shaft 10 to rotate in the counterclockwise direction.
[0026] For reference Figure 4 And Figure 5 The bottom of the jar body 1 is fixedly connected with the water outlet pipe 13, the outer wall of the water outlet pipe 13 is fixedly connected with the fixed seat 14, the inner wall of the fixed seat 14 is slidably connected with the clamping block 17 on both sides, the mounting plate 15 is provided with the clamping groove 18 on both sides, the clamping block 17 and the clamping groove 18 are matched in shape, the opposite end of the clamping block 17 on both sides is fixedly connected with the insertion rod 16, the outer wall of the insertion rod 16 is slidably connected in the inner wall of the fixed seat 14, the insertion rod 16 is sleeved with the clamping spring 19, one end of the clamping spring 19 is connected with the clamping block 17, the other end of the clamping spring 19 is connected with the inner wall of the fixed seat 14, the inner wall of the mounting plate 15 is fixedly connected with the filter plate 20, and the filter plate 20 is located in the inner wall of the water outlet pipe 13.
[0027] Specifically, the filter plate 20 can adopt a microporous ceramic plate, which has high filtering precision, and the pore size can be as small as 0.1 microns or even smaller, so that rust and the like in the condensed water can be effectively intercepted. When installing a new filter plate 20, the insertion rods 16 on both sides are pulled first, so that the insertion rods 16 drive the clamping blocks 17 to move outward and compress the clamping springs 19, then the mounting plate 15 and the filter plate 20 are inserted into the fixing seat 14, the clamping springs 19 are loosened, the clamping blocks 17 are clamped into the clamping grooves 18, and the mounting plate 15 is fixed.
[0028] Working principle: when in use, the steam condensate is added to the tank body 1 from the air inlet pipe 2, and the steam condensate collides with the baffle 5 on the support plate 4, so that the steam condensate is separated into gas and liquid, the gas is discharged from the air outlet pipe 3, and the condensed water is discharged into the water outlet pipe 13 at the bottom end of the tank body 1. The filter plate 20 at the outlet of the water outlet pipe 13 filters the condensed water, improving the recycling value of the condensed water. After long-term filtering, the filtering effect of the filter plate 20 will decrease, at which time the insertion rods 16 on both sides of the fixing seat 14 are pulled, so that the insertion rods 16 drive the clamping blocks 17 to disengage from the clamping grooves 18 on the mounting plate 15, then the mounting plate 15 is taken out of the fixing seat 14, so that the filter plate 20 is taken out, then a new filter plate 20 and a mounting plate 15 are put back into the fixing seat 14. In order to avoid impurities adhering to the inner wall of the tank body 1 after long-term use of the tank body 1, the motor 9 is started, the motor 9 drives the rotating shaft 10 to rotate, the rotating shaft 10 drives the cross rod 11 to rotate, and the scraper 12 is driven to rotate, so that the impurities on the inner wall are scraped off. The scraped impurities are discharged from the water outlet pipe 13. During the scraping process of the scraper 12, the support plate 4 and the connecting plate 6 are rotated through the rotating shaft 7, so that the scraper 12 directly presses the connecting plate 6 and passes through the gas-liquid separation part.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A steam condensate water knockout drum characterized by, The utility model provides a kind of air cleaner, including tank (1), the left end of the tank (1) is fixedly connected with air inlet pipe (2), the right end of the tank (1) is fixedly connected with air outlet pipe (3), the inner wall bottom of the tank (1) is fixedly connected with support plate (4), the left end of the support plate (4) is fixedly connected with multiple baffle (5), the top of the tank (1) is fixedly connected with motor (9), the drive end of the motor (9) is provided with cleaning assembly, the bottom of the tank (1) is fixedly connected with water outlet pipe (13), the outer wall of the water outlet pipe (13) is fixedly connected with fixed seat (14), the fixed seat (14) is connected with mounting plate (15) by clamping assembly, the inner wall of the mounting plate (15) is fixedly connected with filter plate (20), and the filter plate (20) is located in the inner wall of the water outlet pipe (13).
2. A steam condensate water separation tank according to claim 1, characterized in that: The cleaning assembly includes a rotating shaft (10) fixedly connected to the drive end of the motor (9), a crossbar (11) fixedly connected to the bottom end of the rotating shaft (10), and scraper plates (12) fixedly connected to the left and right sides of the crossbar (11), with the outer sides of the left and right scraper plates (12) close to the inner wall of the tank (1).
3. A steam condensate water separation tank according to claim 1, characterized in that: The clamping assembly includes clamping blocks (17) slidingly connected to the inner walls of the fixed seat (14) on both sides, and the mounting plate (15) is provided with clamping grooves (18) on both sides, and the clamping blocks (17) and the clamping grooves (18) are matched in shape.
4. A steam condensate water separation tank according to claim 3, wherein: The clamping blocks (17) are fixedly connected to insertion rods (16) on the opposite ends of both sides, the insertion rods (16) are slidingly connected to the inner walls of the fixed seat (14), the insertion rods (16) are provided with clamping springs (19) on the outer walls, one end of the clamping springs (19) is connected to the clamping blocks (17), and the other end of the clamping springs (19) is connected to the inner walls of the fixed seat (14).
5. A steam condensate water separation tank as claimed in claim 1, wherein: The support plate (4) is rotatably connected to rotating shafts (7) on the inner walls of both sides, the rotating shafts (7) are fixedly connected to connecting plates (6) on the outer walls, and the connecting plates (6) are close to the inner wall of the tank (1) on the outer side.
6. A steam condensate water separation tank according to claim 5, wherein: The rotating shafts (7) are fixedly connected to spring rolls (8) on the outer walls, and the spring rolls (8) are fixedly connected to the inner walls of the support plate (4) on the other end.
7. A steam condensate water separation tank according to claim 6, characterised in that: The support plate (4) is fixedly connected to limit plates (21) on both ends, and the limit plates (21) are respectively located on both sides of the support plate (4), and the opposite sides of the limit plates (21) are close to the opposite sides of the connecting plates (6).
Citation Information
Patent Citations
Gas-liquid separator for gas turning and back-and-forth condensation
CN220736938U