Pneumatic cleaning machine based on pulse vibration filter element

By adopting the compressed air power source of the pneumatic sweeper and the pulse vibration filter design, the explosion-proof problem of motor drive and the short filter life problem are solved, achieving the effect of non-electric explosion-proof and extended filter life.

CN224024580UActive Publication Date: 2026-03-24无锡水之积工业科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing industrial sweepers are driven by electric motors, which does not meet the requirements for explosion-proof operation without electricity, and the filter cartridges have short lifespans.

Method used

Compressed air is used as the power source, a jet generator is used to create negative pressure, and a pulse generator is installed below the filter module to perform high-frequency vibration to shake off dust and improve the filter life.

Benefits of technology

It achieves explosion-proof dust collection without electricity, while significantly extending the service life of the filter element.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pneumatic cleaning machine based on a pulse vibration filter element. The pneumatic cleaning machine aims to solve the problems that in the prior art, a cleaning machine adopting a motor cannot meet the industrial environment requirement of no electricity and explosion prevention, and the service life of the filter element is short. The pneumatic dust and liquid cleaning machine mainly comprises a containing bin, a hardware bin, a jet device, a vacuum layer, a filtering layer and a collecting layer, compressed air is adopted as a power source, the jet device serves as a fluid transmission part, under the action of the compressed air, a negative pressure opening of the jet device can form negative pressure acting on the containing bin, and therefore the dust and liquid can be effectively cleaned. The negative pressure finally reaches the dust collection holding head at the tail end through the internal filtering module, so that the non-electric anti-explosion filtering dust collection effect is achieved; meanwhile, in order to prolong the service life of the filter element module, a pulse generator is mounted below the filter element module, and physical high-frequency vibration can be intermittently performed to shake off dust attached to the filter element module, so that the service life of the filter element is remarkably prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of industrial cleaning machine technology, and in particular to a pneumatic cleaning machine based on a pulse vibration filter element. Background Technology

[0002] Industrial vacuum cleaners (sweepers) are widely used in many fields such as metal processing, chemical production, textiles, machinery processing, and food processing to collect dust, debris, liquids and other pollutants generated in industrial environments.

[0003] Traditional sweepers use electric motors as their drive source. However, with industrial development, workshops and processing sites in industrial environments now have certain safety and explosion-proof requirements. Therefore, traditional electric vacuum cleaners are not suitable for this working condition. There is a need to propose a sweeper based on a pneumatic power source. At the same time, the lifespan of the internal filter element of the pneumatic sweeper also needs to be considered to improve the user experience and practical effect. Utility Model Content

[0004] This application addresses the shortcomings of the prior art by providing a pneumatic cleaner based on a pulse vibration filter element. It uses compressed air as a power source and an ejector as a fluid transmission component. Under the action of compressed air, the negative pressure port of the ejector creates negative pressure acting on the receiving chamber. This negative pressure passes through the internal filter module and ultimately reaches the end suction grip head, thus achieving a non-electric, explosion-proof filtration and dust collection effect. Simultaneously, to improve the service life of the filter element module, a pulse generator is installed below the filter element module, capable of intermittently performing high-frequency physical vibrations to shake off dust adhering to the filter element module, thereby significantly extending the filter element's lifespan.

[0005] The technical solution adopted in this utility model is as follows:

[0006] A pneumatic cleaning machine based on a pulse vibration filter element includes independently enclosed receiving chambers and a hardware chamber located on one side above the receiving chambers;

[0007] The hardware compartment is equipped with an ejector, whose inlet is connected to external compressed air and whose outlet is connected to the outside of the machine body. Its negative pressure port penetrates the wall of the hardware compartment and connects to the receiving compartment.

[0008] The container includes, from top to bottom, a vacuum layer, a filter layer, and a collection layer. Structurally, it includes, in sequence, a top cover, an upper filter element mounting plate, a lower filter element mounting frame, a filter element module installed between the two, a funnel-shaped layer plate below, and a hopper.

[0009] It also includes a vacuum grip head connected to the outside of the machine body and an air pipe connecting the vacuum grip head to the inside of the machine body, with the inlet of the air pipe fixed at the opening of the hopper.

[0010] Further, the filter core module comprises a bottom plate arranged on the lower mounting frame of the filter core, and a filter core body is arranged on the surface of the bottom plate, and the upper surface of the filter core body is fixed on the upper mounting plate of the filter core through a flange plate.

[0011] Further, the bottom plate is arranged on the lower mounting frame of the filter core through a plurality of shock-absorbing pads, and a pulse generator is further arranged on the lower mounting frame of the filter core, and the acting end of the pulse generator is connected with a U-shaped resonance support which is abutted and connected to the lower surface of the bottom plate.

[0012] Further, a soundproof cover is further arranged in the hardware bin, and the fluid jet device is arranged in the soundproof cover.

[0013] Further, the back of the containing bin is provided with two openable and closable maintenance windows, and the top cover is provided with a circular maintenance window.

[0014] Further, the bottom of the containing bin is provided with a plurality of universal wheels.

[0015] The beneficial effects of the utility model relative to the prior art are as follows:

[0016] The pneumatic dust-liquid cleaning machine provided by the utility model adopts compressed air as a power source, and a fluid jet device as a fluid transmission part, under the action of the compressed air, the negative pressure port of the fluid jet device can form a negative pressure force acting on the containing bin, and the negative pressure force finally reaches the dust collection holding head at the end through the internal filter module, so that the filter dust collection effect without electricity and explosion is met; at the same time, in order to improve the service life of the filter core module, a pulse generator is arranged below the filter core module, and the filter core module can be intermittently physically vibrated at high frequency, so that the dust adhered to the filter core module is shaken off, and the service life of the filter core is significantly improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0018] Figure 2 It is Figure 1 an internal structure schematic view;

[0019] Figure 3 It is a structure schematic view of a vacuum layer, a filter layer and a collection layer in the utility model;

[0020] Figure 4 It is an installation schematic view of a pulse generator and a shock-absorbing pad in the utility model.

[0021] Wherein: 1, containing bin; 11, vacuum layer; 12, filter layer; 13, collection layer; 14, top cover, 15, filter core upper mounting plate; 16, filter core lower mounting frame; 17, filter core module, 18, funnel layer plate; 19, bin;

[0022] 171, bottom disc; 172, filter core body; 173, flange plate; 174, shock pad; 175, pulse generator; 176, U-shaped resonance bracket;

[0023] 2, hardware bin; 3, dust suction holding head; 4, air pipe; 5, maintenance window; 6, inspection window; 7, universal wheel; 8, jet flow device; 9, muffling cover. DETAILED DESCRIPTION

[0024] The specific implementation of the present application will be described below in combination with the drawings.

[0025] The present application provides a kind of based on pulse vibration filter core's pneumatic cleaning machine, to solve the problem of short service life of filter core and the problem that the cleaning machine of prior art using motor cannot meet the requirement of non-electric explosion-proof industrial environment.

[0026] As Figures 1 to 4 Indicated, the present application includes the containment bin 1 that is mutually independent and closed and the hardware bin 2 located in the upper side of containment bin 1;

[0027] Hardware bin 2 is provided with jet flow device 8, its import is communicated with external compressed air, its export is communicated with the outside of fuselage, and its negative pressure port penetrates the wall surface of the hardware bin 2 and is communicated to the containment bin 1;

[0028] Containment bin 1 includes vacuum layer 11, filter layer 12 and collection layer 13 in turn from top to bottom in space, and includes top cover 14, filter core upper mounting plate 15, filter core lower mounting frame 16, filter core module 17 mounted between the two, funnel layer plate 18 below and bin 19 in structure in turn.

[0029] It also includes dust suction holding head 3 connected to the outside of fuselage and air pipe 4 connecting dust suction holding head 3 to the inside of fuselage, and the import of air pipe 4 is fixed at the opening of bin 19.

[0030] In an embodiment of the present application, filter core module 17 includes bottom disc 171 arranged on filter core lower mounting frame 16, and filter core body 172 is arranged on the surface of bottom disc 171. In this embodiment, PFTE high-efficiency filter core can be selected, and the upper surface of filter core body 172 is fixed on filter core upper mounting frame through flange plate 173.

[0031] In an embodiment of the present application, bottom disc 171 is arranged on filter core lower mounting frame 16 through a plurality of shock pads 174, and pulse generator 175 is further arranged on filter core lower mounting frame 16, and U-shaped resonance bracket 176 is connected to the acting end of pulse generator 175, and U-shaped resonance bracket 176 is abuttingly connected to the lower surface of bottom disc 171.

[0032] In an embodiment of the utility model, the hardware bin 2 is additionally provided with a soundproof cover 9, and the fluidic device 8 is installed in the soundproof cover 9.

[0033] In an embodiment of the utility model, the back of the containing bin 1 is provided with two openable maintenance windows 5, and the top cover 14 is provided with a circular maintenance window 6.

[0034] In an embodiment of the utility model, the bottom of the containing bin 1 is provided with a plurality of universal wheels 7.

[0035] The specific structure and working principle of the utility model are as follows:

[0036] The driving member of the utility model adopts a fluidic device 8, which is a mixing or feeding device based on a gas source as a power source, and its principle is not described again; the fluidic device 8 body is arranged on the machine on the upper side and is sleeved with a soundproof cover 9 to reduce the working noise; the containing bin 1 comprises a vacuum layer 11, a filter layer 12 and a collection layer 13 from top to bottom in space, when in use, the negative pressure port of the fluidic device 8 directly acts on the vacuum layer 11, the vacuum layer 11 is closed on the annular space, and a filter element module 17 is installed on the lower surface, therefore, the negative pressure force acts on the outer circumferential space of the filter element module 17, i.e. the filter layer 12, and the filter layer 12 is in communication with the collection layer 13 in space, therefore, the negative pressure force will act on the dust collection holding head 3 through the air pipe 4 to realize negative pressure dust collection to the outside.

[0037] The dust collected externally will be filtered by the filter element module 17 under the action of the negative pressure force and fall into the bin 19 below, after the two maintenance windows 5 on the back of the machine body are opened, the bin 19 can be manually replaced, and the filter bin can be maintained; after the maintenance window 6 of the top cover is opened, the filter element module 17 can be maintained and replaced.

[0038] The utility model further provides a comparison table of advantages and disadvantages of pneumatic and electric driving sources:

[0039] ;

[0040]

[0041] The above description is an explanation of the utility model, not a limitation of the utility model, the range defined by the utility model is shown in the claims, and any form of modification can be made within the protection range of the utility model.

Claims

1. A pulse-vibration-filter based pneumatic cleaning machine, characterized by: It comprises a mutually independent closed containing bin (1) and a hardware bin (2) located on one side above the containing bin (1); The hardware bin (2) is provided with a fluidic device (8), the inlet of which is communicated with external compressed air, the outlet of which is communicated with the outside of the fuselage, and the negative pressure port of which is communicated to the containing bin (1) through the wall surface of the hardware bin (2); The containing bin (1) comprises a vacuum layer (11), a filter layer (12) and a collection layer (13) from top to bottom in space, and comprises a top cover (14), a filter core upper mounting plate (15), a filter core lower mounting frame (16), a filter core module (17) mounted therebetween, a funnel layer plate (18) below and a bin (19) in structure. It also comprises a dust collection holding head (3) connected to the outside of the fuselage and an air pipe (4) connecting the dust collection holding head (3) to the inside of the fuselage, and the inlet of the air pipe (4) is fixed at the opening of the bin (19).

2. A pneumatic cleaning machine based on a vibratory filter core according to claim 1, characterized in that: The filter core module (17) comprises a bottom disc (171) provided on the filter core lower mounting frame (16), and the surface of the bottom disc (171) is provided with a filter core body (172), and the upper surface of the filter core body (172) is fixed on the filter core upper mounting plate by a flange plate (173).

3. A pneumatic cleaning machine based on a vibratory filter core according to claim 2, characterized in that: The bottom disc (171) is provided on the filter core lower mounting frame (16) by a plurality of shock pads (174), and the filter core lower mounting frame (16) is further provided with a pulse generator (175), and the acting end of the pulse generator (175) is connected with a U-shaped resonance support (176), and the U-shaped resonance support (176) is connected on the lower surface of the bottom disc (171).

4. A pneumatic cleaning machine based on a vibratory filter core according to claim 1, characterized in that: The hardware bin (2) is further provided with a soundproof cover (9), and the fluidic device (8) is installed in the soundproof cover (9).

5. A pneumatic cleaning machine based on a vibratory filter core according to claim 1, characterized in that: The back of the containing bin (1) is provided with two openable maintenance windows (5), and the top cover (14) is provided with a circular inspection window (6).

6. A pneumatic cleaning machine based on a vibratory filter core according to claim 1, characterized in that: The bottom of the containing bin (1) is provided with a plurality of universal wheels (7).