Cyclone separator cone anti-leakage structure and cyclone separator
By installing a corundum anti-wear layer or anti-wear sleeve on the inner wall of the cone section of the cyclone separator and an outer protective sleeve on the outer wall, the problem of wear-through leakage in the cone section is solved, thereby improving the anti-wear performance of the cone section and enabling timely detection of leakage, ensuring safe and stable production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-24
AI Technical Summary
The cone section of the cyclone separator is prone to wear and tear, leading to leaks and affecting the safe and stable operation of the cold hydrogenation unit.
A corundum anti-wear layer or anti-wear sleeve is installed on the inner wall of the cone section of the cyclone separator, and an outer protective sleeve is installed on the outer wall to form a hollow cavity, which monitors air pressure changes and detects leaks in a timely manner.
It improves the wear resistance of the cone, reduces downtime caused by wear-through, and ensures production continuity and safety.
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Figure CN224025287U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of polycrystalline silicon, silane gas production especially, relates to a cyclone separator cone part anti -leak structure and cyclone separator. BACKGROUND
[0002] In the polycrystalline silicon, silane gas production field, a key equipment that influences the long -term operation of cold hydrogenation device is cyclone separator. Cyclone separator adopts rotating airflow and sprays material into the inside of separator, and material spirally downward in separator until discharging.
[0003] Due to the lower part of cyclone separator is conical, and the contact of material with the inner wall of cone part is more sufficient after entering the cone part, leading to the easy wear of the cone part of the equipment and leakage, and causing fire, explosion and other safety accidents, and leading to the long -term stable operation of cold hydrogenation device. UTILITY MODEL CONTENTS
[0004] In view of the above-mentioned problem that the cone part of existing cyclone separator is easy to be worn, the utility model is provided.
[0005] Therefore, the utility model aims at providing a cyclone separator cone part anti -leak structure, which aims at: increasing the wear resistance of the cone part.
[0006] To solve the above technical problem, the utility model provides the following technical scheme: including the cone part, is located at the bottom of cyclone separator, the inner lining part, is located at the inner protection piece of the inner wall of the cone part, the outer sleeve part, including the outer protective sleeve of the outer wall of the cone part, the hollow cavity is left between the outer protective sleeve and the outer wall of the cone part.
[0007] As a preferred scheme of the cyclone separator cone part anti -leak structure of the utility model, wherein: the inner protection piece is the corundum wear -resistant layer arranged in the inner wall of the cone part, and the corundum wear -resistant layer is used to contact the slurry.
[0008] As a preferred scheme of the cyclone separator cone part anti -leak structure of the utility model, wherein: the inner protection piece is the corundum wear -resistant sleeve, the size and shape of the corundum wear -resistant sleeve and the cone part are matched, and the outer wall of the corundum wear -resistant sleeve is attached to the inner wall of the cone part.
[0009] As a preferred scheme of the cyclone separator cone part anti -leak structure of the utility model, wherein: the inner wall of the cone part is provided with a plurality of connecting pieces, the outer wall of the inner protection piece is provided with a plurality of connecting grooves, and the connecting piece and the connecting groove are inserted and matched.
[0010] As a preferred scheme of the cyclone separator cone part anti -leak structure of the utility model, wherein: the inner protection piece is the corundum wear -resistant sleeve, each connecting groove is arranged on the outer wall of the corundum wear -resistant sleeve, and each connecting groove and connecting piece position, size and shape are corresponding.
[0011] As a preferred scheme of the cone part leakage-proof structure of the cyclone separator, the inner protection member is a corundum wear-resistant sleeve, a plurality of connecting grooves are formed on the outer wall of the corundum wear-resistant sleeve, a plurality of connecting members are arranged on the inner wall of the cone part, and the connecting grooves and the connecting members are in interference fit.
[0012] As a preferred scheme of the cone part leakage-proof structure of the cyclone separator, the size of the connecting members gradually increases from the top to the bottom, the size of the connecting grooves also gradually increases from the top to the bottom, and the width of the connecting grooves is slightly smaller than the connecting members.
[0013] As a preferred scheme of the cone part leakage-proof structure of the cyclone separator, the bottom of the cone part is provided with a discharge port, and the top and the bottom of the inner protection member are both beyond the outer protection sleeve.
[0014] As a preferred scheme of the cone part leakage-proof structure of the cyclone separator, a pressure transmitter is mounted on the outer protection sleeve, the pressure transmitter is in communication with the hollow cavity, and is used for detecting the air pressure of the hollow cavity.
[0015] The cyclone separator has the advantages that: the inner lining of the body of the cyclone separator is made of corundum material, the inner wall of the cone part contacts with the slurry, and the wear resistance of the cone part is improved; the outer protection sleeve is arranged on the cone part of the cyclone separator, the cyclone separator can be protected even if the slurry wears through the cone part, and a remote pressure transmitter is arranged for real-time monitoring; and when leakage occurs in the region, the leakage can be detected and found in time, so that timely treatment can be performed.
[0016] The utility model also provides a cyclone separator with anti-leakage structure: including cone part leakage-proof structure, still include setting on the separation part of the cone part, be equipped with feed inlet and exhaust port on the separation part.
[0017] The cyclone separator has the advantages that: the anti-leakage structure is arranged on the cyclone separator, the wear resistance of the cyclone separator is greatly improved, the possibility of sudden accidents such as shutdown caused by the wear of the cyclone separator is reduced, and the continuous and safe and stable production operation is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained according to these drawings without the creative labor for the ordinary skilled in the art.
[0019] Figure 1The utility model discloses a corundum integral schematic diagram of the anti-leakage structure of the cone part of the cyclone separator.
[0020] Figure 2 The utility model discloses a corundum anti-abrasion layer schematic diagram of the anti-leakage structure of the cone part of the cyclone separator.
[0021] Figure 3 The utility model discloses a corundum anti-abrasion sleeve schematic diagram of the anti-leakage structure of the cone part of the cyclone separator.
[0022] Figure 4 The utility model discloses a connecting piece and connecting groove schematic diagram of the anti-leakage structure of the cone part of the cyclone separator.
[0023] Figure 5 The utility model discloses an interference fit schematic diagram of the anti-leakage structure of the cone part of the cyclone separator.
[0024] Figure 6 The utility model discloses a whole schematic diagram of the cyclone separator with the anti-leakage structure. DETAILED DESCRIPTION
[0025] In order to make the above object, characteristics and advantages of the utility model more apparent and easily understood, the specific implementation of the utility model is described in detail below with the accompanying drawings.
[0026] In the following description, a lot of specific details are set forth in order to facilitate a full understanding of the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, so the utility model is not limited by the following disclosed specific embodiments.
[0027] Secondly, the "one embodiment" or "embodiment" referred to here means that the specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment in different places in the specification, and is not an independent or selective embodiment that excludes other embodiments.
[0028] Thirdly, the utility model is described in detail in conjunction with the schematic diagram, and in the detailed description of the utility model embodiment, the sectional view of the device structure is partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the utility model here. In addition, three-dimensional spatial dimensions including length, width and depth should be included in actual manufacture.
[0029] Embodiment 1
[0030] Reference Figures 1-5For the first embodiment of the utility model, provide a kind of anti-leakage structure of conical part 101 of cyclone 100, this device includes conical part 101, is located at the bottom of cyclone 100;Inner lining part 200, inner protection piece 201 of inner wall of conical part 101;Outer sleeve part 300, including the outer protective sleeve 301 of conical part 101 outer wall, hollow cavity 302 is left between outer protective sleeve 301 and the outer wall of conical part 101.
[0031] Wherein, a large amount of slag slurry touches the inner wall of conical part 101 when discharging, since the shape of conical part 101 is conical, the slag slurry will impact the inner wall of conical part 101 when passing, causing the inner wall of conical part 101 to wear, and the conical part 101 is prone to leakage after long-term use, and corundum is used.
[0032] By providing inner protection piece 201 on the inner wall of conical part 101, the slag slurry impacts the inner protection piece 201, and since the corundum material has better wear resistance, the conical part 101 is not easily worn through.
[0033] By providing outer protective sleeve 301 on the outer wall of conical part 101, the center of outer protective sleeve 301 is located at the most impacted position of conical part 101 by slag slurry, and when conical part 101 is worn through, outer protective sleeve 301 can protect conical part 101 externally when leakage occurs, and the leaked slag slurry will enter the hollow cavity 302.
[0034] During use, the slag slurry enters the conical part 101 from the cyclone 100 and impacts the inner protection piece 201 on the inner wall of the conical part 101, the inner protection piece 201 and the conical part 101 guide the slag slurry to be discharged below, the inner protection piece 201 replaces the conical part 101 to bear the wear, even if the inner protection piece 201 is worn through, the outer protective sleeve can still protect the conical part 101 externally, and when the conical part 101 is worn through, since the slag slurry can enter the hollow cavity 302, until the hollow cavity 302 is filled, the subsequent slag slurry will impact the accumulated slag slurry, and it is not easy to wear through the outer protective sleeve 301.
[0035] Embodiment 2
[0036] Refer to Figure 2 For the second embodiment of the utility model, the difference between this embodiment and the first embodiment is that the inner protection piece 201 is a corundum wear-resistant layer 201a arranged on the inner wall of the conical part 101, and the corundum wear-resistant layer 201a is used to contact the slag slurry.
[0037] During use, the corundum wear-resistant layer 201a is a layer structure covering the inner wall of the conical part 101, and the addition of the corundum wear-resistant layer 201a can effectively increase the wear resistance without changing the structure of the conical part 101.
[0038] The remaining structure is the same as that of embodiment 1.
[0039] Embodiment 3
[0040] With reference to Figure 3 For the third embodiment of the utility model, which is different from the second embodiment, the inner protection piece 201 is a corundum wear-resistant sleeve 201b, the corundum wear-resistant sleeve 201b is matched with the size and shape of the taper part 101, and the outer wall of the corundum wear-resistant sleeve 201b is attached to the inner wall of the taper part 101.
[0041] In use, the corundum wear-resistant sleeve 201b is a hollow conical structure with a taper matched with the taper part 101, which can be directly inserted into the taper part 101 of the cyclone separator 100 until the outer wall of the corundum wear-resistant sleeve 201b is completely attached to the inner wall of the taper part 101. The top of the corundum wear-resistant sleeve 201b can also be provided with an inclined notch (not shown in the figure) for attaching to the taper part 101 and preventing the material from entering the taper part 101. With the impact of the material on the corundum wear-resistant sleeve 201b, the corundum wear-resistant sleeve 201b will be more tightly pressed against the inner wall of the taper part 101.
[0042] The remaining structure is the same as that of embodiment 1.
[0043] Embodiment 4
[0044] With reference to Figure 4 For the fourth embodiment of the utility model, which is different from the second embodiment, the inner wall of the taper part 101 is provided with a plurality of connecting pieces 202, the outer wall of the inner protection piece 201 is provided with a plurality of connecting grooves 203, and the connecting pieces 202 and the connecting grooves 203 are inserted and matched.
[0045] Compared with embodiment 1, further, the inner protection piece 201 is a corundum wear-resistant sleeve 201b, each connecting groove 203 is formed in the outer wall of the corundum wear-resistant sleeve 201b, and each connecting groove 203 corresponds to the position, size and shape of the connecting piece 202.
[0046] In use, the connecting piece 202 is a convex rectangular structure or other convex strip structure capable of limiting the position, and the connecting groove 203 of the outer wall of the corundum wear-resistant sleeve 201b is used for interconnecting with the connecting piece 202. Since the corundum wear-resistant sleeve 201b itself can be matched with the taper part 101, when the corundum wear-resistant sleeve 201b is installed in the taper part 101, each connecting groove 203 is interconnected with the connecting piece 202, so that the shaking and rotation of the corundum wear-resistant sleeve 201b are limited by the connecting groove 203 and the connecting piece 202 after installation, the collision and vibration between the corundum wear-resistant sleeve 201b and the taper part 101 are reduced, and the noise is reduced.
[0047] The remaining structure is the same as that of embodiment 1.
[0048] Embodiment 5
[0049] Referring to Figure 5 For the fifth embodiment of the utility model, which is different from the second embodiment, the inner protection piece 201 is a corundum wear-resistant sleeve 201b, a plurality of connecting grooves 203 are formed on the outer wall of the corundum wear-resistant sleeve 201b, a plurality of connecting pieces 202 are arranged on the inner wall of the taper part 101, and the connecting grooves 203 are in interference fit with the connecting pieces 202.
[0050] The size of the connecting piece 202 gradually increases from the top to the bottom, and the size of the connecting groove 203 also gradually increases from the top to the bottom, and the width of the connecting groove 203 is slightly smaller than that of the connecting piece 202.
[0051] In use, the connecting piece 202 can be a trapezoidal or circular frustum strip structure, the shape of the connecting groove 203 corresponds to that of the connecting piece 202, the connecting piece 202 has a certain elasticity, the top size of the connecting piece 202 is smaller than the bottom size, the whole is proportionally enlarged, the size of the connecting groove 203 gradually decreases from the bottom to the top, and at the corresponding positions of the connecting groove 203 and the connecting piece 202, the size of the connecting groove 203 is smaller than that of the connecting piece 202, so that when the corundum wear-resistant sleeve 201b is inserted into the taper part 101, the interference gradually increases, thereby more firmly fixing the corundum wear-resistant sleeve 201b and further increasing the stability.
[0052] The rest of the structure is the same as that of the first embodiment.
[0053] Embodiment 6
[0054] Referring to Figures 1-5 For the sixth embodiment of the utility model, which is different from the second embodiment, the bottom of the taper part 101 is provided with a discharge port 102, and the top and the bottom of the inner protection piece 201 both protrude out of the outer protective sleeve 301, and the two ends of the inner protection piece 201 protrude out of the outer protective sleeve 301 so as to completely cover the position of the taper part 101 which is most prone to wear.
[0055] The outer protective sleeve 301 is provided with a pressure transmitter 303, the pressure transmitter 303 is in communication with the hollow cavity 302, and is used for detecting the air pressure in the hollow cavity 302.
[0056] In use, the material separated by the cyclone separator 100 is discharged from the discharge port 102 below the taper part 101, and the pressure transmitter 303 in communication with the hollow cavity 302 is arranged, since the hollow cavity 302 is closed inside and outside, the air pressure in the hollow cavity 302 remains stable under normal conditions, and when the taper part 101 leaks, the taper part 101 communicates with the hollow cavity 302, at this time, the air pressure in the hollow cavity 302 changes, and the pressure transmitter 303 detects the pressure change to determine that the leakage occurs and sends a remote signal.
[0057] The rest of the structure is the same as that of Example 1.
[0058] Example 7
[0059] With reference to Figure 6 For the seventh embodiment of the utility model, a cyclone separator 100 with a leakage prevention structure is provided, which comprises a conical portion 101 with a leakage prevention structure, and a separation portion 103 arranged on the conical portion 101, the separation portion 103 being provided with a feeding port 104 and an exhaust port 105.
[0060] In use, the cyclone separator 100 feeds through the feeding port 104, the material is separated in the separation portion 103 and the conical portion 101, and finally the gas is discharged from the exhaust port 105, and the material is discharged from the bottom discharge port 102 through the conical portion 101, since the size of the conical portion 101 gradually decreases, the conical portion 101 is more seriously worn by the material, and therefore the leakage prevention structure is arranged to prevent the conical portion 101 from being worn through.
[0061] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various exemplary embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed, or reordered, according to alternative embodiments. Thus, the present application is not limited to the specific implementations described herein, but includes all implementations that are within the scope of the appended claims.
[0062] Furthermore, well-known elements of the application, such as circuits and devices, have not been described in detail in order to avoid obscuring the present application. Accordingly, the particular implementation shown and described are simply exemplary applications of the principles of the present application and are not intended to limit the scope of the present application to such exemplary applications, and the scope of the present application is only limited by the claims.
[0063] It should be noted that the above examples are only used to illustrate the technical solutions of the utility model and not to limit, although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the utility model, and all should be included in the scope of the claims of the utility model.
Claims
1. A cone-shaped leak-proof structure, characterized in that: include, A cone (101) is provided at the bottom of the cyclone separator (100); The inner lining component (200) is an inner protective member (201) provided on the inner wall of the cone (101); The outer sleeve (300) includes an outer protective sleeve (301) disposed on the outer wall of the cone (101), and a hollow cavity (302) is left between the outer protective sleeve (301) and the outer wall of the cone (101).
2. The cone-shaped leak-proof structure according to claim 1, characterized in that: The inner protective component (201) is a corundum anti-wear layer (201a) disposed on the inner wall of the cone (101), and the corundum anti-wear layer (201a) is used to contact the slurry.
3. The cone-shaped leak-proof structure according to claim 1, characterized in that: The inner protective component (201) is a corundum anti-wear sleeve (201b), which is adapted to the size and shape of the cone (101), and the outer wall of the corundum anti-wear sleeve (201b) fits against the inner wall of the cone (101).
4. The cone-shaped leak-proof structure according to claim 1, characterized in that: The inner wall of the cone (101) is provided with a plurality of connectors (202), and the outer wall of the inner protective member (201) is provided with a plurality of connecting grooves (203). The connectors (202) and the connecting grooves (203) are inserted into each other.
5. The cone-shaped leak-proof structure according to claim 4, characterized in that: The inner protective component (201) is a corundum anti-wear sleeve (201b), and each of the connecting grooves (203) is formed on the outer wall of the corundum anti-wear sleeve (201b). The position, size and shape of each of the connecting grooves (203) correspond to the connecting component (202).
6. The cone-shaped leak-proof structure according to claim 1 or 4, characterized in that: The inner protective component (201) is a corundum anti-wear sleeve (201b). The outer wall of the corundum anti-wear sleeve (201b) is provided with several connecting grooves (203). The inner wall of the cone (101) is provided with several connecting parts (202). The connecting grooves (203) and the connecting parts (202) are interference fit.
7. The cone-shaped leak-proof structure according to claim 6, characterized in that: The dimensions of the connector (202) gradually increase from top to bottom, and the dimensions of the connecting groove (203) also gradually increase from top to bottom. The width of the connecting groove (203) is slightly smaller than that of the connector (202).
8. The cone-shaped leak-proof structure according to any one of claims 1, 2, 3, 4, 5, and 7, characterized in that: The bottom of the cone (101) is provided with a discharge port (102), and the top and bottom of the inner protective member (201) extend beyond the outer protective sleeve (301).
9. The cone-shaped leak-proof structure according to any one of claims 1, 2, 3, 4, 5, and 7, characterized in that: A pressure transmitter (303) is installed on the outer protective sleeve (301). The pressure transmitter (303) is connected to the hollow cavity (302) and is used to detect the air pressure of the hollow cavity (302).
10. A cyclone separator with a leak-proof structure, characterized in that: The cone-shaped anti-leakage structure according to any one of claims 1-9 further includes a separation part (103) disposed on the cone (101), wherein the separation part (103) is provided with a feed inlet (104) and an exhaust outlet (105).