Smearing device for anti-sticking coating of ceramic roller of sintering furnace

Abstract

The utility model discloses a sintering furnace ceramic roller stick anti-sticking coating smearing device which comprises a gluing pool, one side of the gluing pool is fixedly connected with a supporting pool, the upper portion of the gluing pool is connected with a movable material box in a sliding mode, a ceramic roller stick supporting device is installed in the movable material box, a gluing device is arranged on the upper portion of the movable material box, and the ceramic roller stick anti-sticking coating smearing device is arranged on the movable material box. A drying device is arranged on one side of the gluing device, a first air cylinder is arranged on the upper portion of the gluing device, the ceramic roller supporting device comprises a first moving plate and a second moving plate, a plurality of roller supports are rotationally connected to the first moving plate and the second moving plate respectively, and the roller supports are sleeved with ceramic rollers. Accurate movement of the ceramic roller is achieved through lead screw transmission, adjustability of the ceramic roller supporting device is achieved, uniformity and consistency in the coating process are guaranteed, meanwhile, the ceramic roller supporting device can be immediately moved to the position below the drying device after coating, and the purpose of rapid drying is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to be applicable to smearing device more particularly, relate to a sintering furnace ceramic roller stick anti -sticking coating smearing device. BACKGROUND

[0002] Sintering furnace ceramic roller stick is the key part of high temperature industrial kiln, and is widely used in ceramic, glass and metallurgy etc. industry. Its performance directly influences production efficiency and product quality. With the development of technology, higher requirements are put forward to the durability and anti -sticking performance of ceramic roller stick. The traditional ceramic roller stick surface treatment mode mainly includes dipping method, spraying method etc., these methods although improve the anti -sticking performance of ceramic roller stick to some extent, but there is the problem such as complicated operation, uneven coating, high cost etc. In addition, the existing smearing equipment is semi -automatic or manual operation, and it is difficult to meet the efficient, accurate demand of large -scale production. Therefore, how to develop a kind of efficient, automatic ceramic roller stick anti -sticking coating smearing device becomes the problem to be solved urgently at present.

[0003] In the prior art, the smearing process of ceramic roller stick anti -sticking coating mainly relies on manual operation or simple mechanical assistance, and this mode is not only inefficient, but also it is difficult to guarantee the consistency and uniformity of coating. Especially in large -scale production environment, due to the uneven technical level of operating personnel, leading to the quality difference between products is larger. In addition, the traditional smearing equipment lacks effective temperature control and rapid drying function, which not only prolongs the production process cycle, but also may lead to coating crack or other defects. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies in the prior art, the utility model provides a kind of sintering furnace ceramic roller stick anti -sticking coating smearing device, including glue pool, the side fixed connection of glue pool has support pool, the upper portion sliding connection of glue pool has mobile material box, the inside installation of mobile material box has ceramic roller stick support device, the upper portion of mobile material box is equipped with glue device, the side of glue device is equipped with drying device, the upper portion of glue device is equipped with first cylinder, the ceramic roller stick support device includes first moving plate and second moving plate, the first moving plate and second moving plate are respectively rotationally connected with a plurality of roller supports, the roller support is sleeved with ceramic roller stick, the lower part of first moving plate and second moving plate is respectively fixedly connected with first sliding block, the mobile material box is installed with screw rod, the screw rod is driven connection with first sliding block through screw rod nut.

[0005] Optionally, the number of the screw rod is set to two, and the two screw rods are used to drive the first moving plate and the second moving plate to move, and a DC motor is installed on the mobile material box to drive the screw rod.

[0006] Optionally, the upper part of the lead screw is provided with a glue receiving box, the lower part of the glue receiving box is welded with a inserting rod, the inserting rod penetrates through the bottom of the moving material box, and the lower end of the inserting rod is threadedly connected with a nut.

[0007] Optionally, left and right sides of the moving material box are respectively provided with a gap notch, the lower part of the moving material box is fixedly connected with a strip-shaped sliding block, the moving material box is fixedly connected with a lithium battery, and the upper part of the lithium battery is provided with a switch.

[0008] Optionally, the upper part of the glue applying tank and the supporting tank is respectively provided with a chute, the lower end of the piston rod of the first cylinder is fixedly connected with a first support, the first support is fixedly connected with a speed reducer motor, the output shaft of the speed reducer motor is fixedly connected with an applying roller, and the upper part of the first cylinder is fixedly connected with a ceiling hanging rack.

[0009] Optionally, the upper part of the drying device is connected with a second support, the upper part of the second support is connected with a second cylinder, the drying device comprises a plurality of aluminum plates, the aluminum plates are penetrated and welded with heating rods, and the front side and the rear side of the aluminum plates are respectively fixedly connected with fans.

[0010] Compared with the prior art, the beneficial effects of the utility model lie in that the accurate movement of the ceramic roller is realized through the lead screw transmission, the adjustability of the ceramic roller support device is realized, the uniformity and consistency of the coating process are ensured, and the purpose of rapid drying is realized after the applying.

[0011] The first cylinder is designed to control the vertical movement of the glue applying device. Specifically, the first support fixedly connected with the lower end of the piston rod of the first cylinder can realize the up-down movement of the glue applying device. When the glue applying operation is needed, the first cylinder drives the glue applying device to descend, so that the applying roller can contact the glue solution in the glue applying tank, the glue applying process is completed, and the automatic glue solution obtaining process is realized.

[0012] The ceramic roller support device comprises first and second moving plates which support the ceramic roller through a plurality of roller supports. The lower parts of the moving plates are respectively fixedly connected with first sliding blocks and are in transmission connection with the lead screws. The number of the lead screws is two, each lead screw drives a moving plate, and the moving plates are driven by a DC motor. This design can ensure that the ceramic roller maintains the best position during the applying process by accurately controlling the position of the moving plate, thereby ensuring the uniform thickness and smooth surface of the coating.

[0013] Through this mechanism, when different sizes or types of ceramic rollers need to be coated, the position of the lead screw can be simply adjusted to quickly adapt, greatly enhancing the flexibility and adaptability of the equipment.

[0014] The glued ceramic roller stick is accurately positioned under the drying device through the moving material box, so that fast and uniform drying treatment is realized, the production cycle is shortened, the time cost required by natural drying is reduced, and the influence of environmental factors on product quality is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings described in the following description are only a part of the embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of the provided drawings.

[0016] Figure 1 is a three-dimensional structure schematic diagram in the present application.

[0017] Figure 2 is a plane structure schematic diagram in the present application.

[0018] Figure 3 is an explosion structure schematic diagram in the present application.

[0019] Figure 4 is an upper structure schematic diagram of the ceramic roller stick supporting device in the present application.

[0020] Figure 5 is a bottom structure schematic diagram of the ceramic roller stick supporting device in the present application.

[0021] In the drawings: 1, second cylinder; 2, second support; 3, drying device; 31, heating rod; 32, fan; 33, aluminum plate; 4, first cylinder; 5, first support; 6, ceiling hanger; 7, ceramic roller stick supporting device; 71, ceramic roller stick; 72, roller stick support; 73, first moving plate; 74, second moving plate; 75, first sliding block; 76, lead screw; 77, direct current motor; 8, moving material box; 81, accommodation gap; 82, strip-shaped sliding block; 83, lithium battery; 9, gluing device; 91, speed reducer motor; 92, smearing roller; 10, supporting pool; 11, gluing pool; 12, sliding chute; 13, glue receiving box; 14, insertion rod. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] As Figures 1-5 The utility model provides a kind of sintering furnace ceramic roller stick anti-sticking coating smearing device, including glue pool 11, one side of glue pool 11 is fixedly connected with support pool 10, the upper portion of glue pool 11 is slidably connected with moving material box 8, ceramic roller stick support device 7 is installed in the inside of moving material box 8, glue device 9 is equipped in the upper portion of moving material box 8, one side of glue device 9 is equipped with drying device 3, the upper portion of glue device 9 is equipped with first cylinder 4, ceramic roller stick support device 7 includes first moving plate 73 and second moving plate 74, a plurality of roller supports 72 are rotatably connected on first moving plate 73 and second moving plate 74 respectively, ceramic roller stick 71 is sleeved on roller support 72, the lower portion of first moving plate 73 and second moving plate 74 is fixedly connected with first sliding block 75 respectively, lead screw 76 is installed on moving material box 8, and lead screw 76 is drivenly connected with first sliding block 75 by screw nut.

[0024] The number of lead screw 76 is set to two, and the two lead screws 76 are used to drive first moving plate 73 and second moving plate 74 to move respectively, and direct current motor 77 for driving lead screw 76 is installed on moving material box 8.

[0025] The upper portion of lead screw 76 is equipped with glue receiving box 13, plug rod 14 is welded on the lower portion of glue receiving box 13, plug rod 14 penetrates the bottom of moving material box 8, and nut is threadedly connected to the lower end of plug rod 14.

[0026] Left side and right side of moving material box 8 are respectively provided with gap notches 81, and strip-shaped sliding block 82 is fixedly connected to the lower portion of moving material box 8, lithium battery 83 is fixedly connected to moving material box 8, and switch is equipped on the upper portion of lithium battery 83.

[0027] The upper portion of glue pool 11 and support pool 10 is equipped with chute 12, the lower end of the piston rod of first cylinder 4 is fixedly connected with first support 5, speed reducer motor 91 is fixedly connected to first support 5, smearing roller 92 is fixedly connected to the lower end of the output shaft of speed reducer motor 91, and ceiling hanger 6 is fixedly connected to the upper portion of first cylinder 4.

[0028] The upper portion of drying device 3 is connected with second support 2, the upper portion of second support 2 is connected with second cylinder 1, drying device 3 includes a plurality of aluminum plates 33, heating rod 31 is penetrated and welded on aluminum plate 33, and fan 32 is fixedly connected to the front side and rear side of aluminum plate 33 respectively.

[0029] The sintering furnace ceramic roller stick anti-sticking coating smearing device, in use, places the ceramic roller stick 71 to be coated on the ceramic roller stick supporting device 7. The device is composed of a first moving plate 73 and a second moving plate 74, and a plurality of roller supports 72 are rotatably connected to each of the moving plates, and the supports are used to carry the ceramic roller stick 71. The positions of the first moving plate 73 and the second moving plate 74 can be adjusted through the transmission connection between the lead screw 76 and the first sliding block 75, so as to adapt to ceramic roller sticks 71 of different sizes.

[0030] In order to ensure that the glue smearing device 9 can accurately enter the glue smearing pool 11, the moving box 8 needs to be manually moved above the supporting pool 10, the first cylinder 4 is started, the first support 5 at the lower end of the piston rod of the first cylinder 4 drives the speed reducer motor 91 and the smearing roller 92 to move downward until the smearing roller 92 contacts the glue liquid in the glue smearing pool 11.

[0031] The moving box 8 is manually moved above the glue smearing pool 11, and the strip-shaped sliding block 82 on the moving box 8 slides along the sliding groove 12 on the upper part of the glue smearing pool 11 and the supporting pool 10, ensuring smooth operation of the entire device.

[0032] At this time, the speed reducer motor 91 starts to work and drives the smearing roller 92 to rotate, so that the glue liquid is uniformly smeared on the surface of the ceramic roller stick 71.

[0033] After the glue smearing is completed, the first cylinder 4 is actuated again to lift the smearing roller 92, and the manual movement of the moving box 8 moves the glued ceramic roller stick 71 to below the drying device 3. The drying device 3 includes a plurality of aluminum plates 33, each of which is through and welded with a heating rod 31, and the front side and the rear side of the aluminum plate 33 are fixedly connected with a fan 32. The airflow generated by the fan 32 is heated by the heating rod 31 to form hot air, which is quickly and uniformly blown to the surface of the ceramic roller stick 71 to accelerate the drying of the glue.

[0034] When the coating is completely dried, the entire device is reset for the next round of operation. During this period, excess glue liquid can be collected through the glue receiving box 13 to avoid waste and keep the working environment clean.

[0035] The above embodiments are only used to help understand the method and its core idea of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the principles of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A device for applying an anti-stick coating to ceramic rollers in a sintering furnace, comprising a coating tank (11), characterized in that: A support pool (10) is fixedly connected to one side of the glue coating pool (11). A movable material box (8) is slidably connected to the upper part of the glue coating pool (11). A ceramic roller support device (7) is installed inside the movable material box (8). A glue coating device (9) is provided on the upper part of the movable material box (8). A drying device (3) is provided on one side of the glue coating device (9). A first cylinder (4) is provided on the upper part of the glue coating device (9). The ceramic roller support device (7) includes a first movable plate (73) and a second movable plate (74). Several roller supports (72) are rotatably connected to the first movable plate (73) and the second movable plate (74). A ceramic roller (71) is sleeved on the roller support (72). A first slider (75) is fixedly connected to the lower part of the first movable plate (73) and the second movable plate (74). A lead screw (76) is installed on the movable material box (8). The lead screw (76) is connected to the first slider (75) through a lead screw nut.

2. The anti-stick coating application device for ceramic rollers in a sintering furnace according to claim 1, characterized in that: The number of lead screws (76) is set to two. The two lead screws (76) are used to drive the first moving plate (73) and the second moving plate (74) to move respectively. The DC motor (77) driving the lead screws (76) is installed on the moving material box (8).

3. The anti-stick coating application device for ceramic rollers in a sintering furnace according to claim 1, characterized in that: The upper part of the lead screw (76) is provided with a glue receiving box (13), and the lower part of the glue receiving box (13) is welded with a plug rod (14). The plug rod (14) passes through the bottom of the movable material box (8), and the lower end of the plug rod (14) is connected to a nut by a thread.

4. The anti-stick coating application device for ceramic rollers in a sintering furnace according to claim 1, characterized in that: The movable material box (8) has clearance notches (81) on its left and right sides respectively. A strip slider (82) is fixedly connected to the lower part of the movable material box (8). A lithium battery (83) is fixedly connected to the movable material box (8). A switch is provided on the upper part of the lithium battery (83).

5. The anti-stick coating application device for ceramic rollers in a sintering furnace according to claim 1, characterized in that: The upper part of the glue application tank (11) and the support tank (10) are both provided with a sliding groove (12). The lower end of the piston rod of the first cylinder (4) is fixedly connected to the first bracket (5). The first bracket (5) is fixedly connected to the geared motor (91). The lower end of the output shaft of the geared motor (91) is fixedly connected to the application roller (92). The upper part of the first cylinder (4) is fixedly connected to the ceiling bracket (6).

6. The anti-stick coating application device for ceramic rollers in a sintering furnace according to claim 1, characterized in that: The upper part of the drying device (3) is connected to a second support (2), and the upper part of the second support (2) is connected to a second cylinder (1). The drying device (3) includes several aluminum plates (33). A heating rod (31) is welded through the aluminum plate (33). A fan (32) is fixedly connected to the front and rear sides of the aluminum plate (33).

Images