Framework coil tin soldering tool

By combining the limiting mechanism with the electric cylinder and telescopic rod, the bobbin coil soldering fixture can be quickly adapted to coils of different sizes, solving the problem of insufficient adaptability in the existing technology and improving production efficiency and flexibility.

CN224026680UActive Publication Date: 2026-03-24NANTONG XINOU ELECTRONIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing bobbin coil soldering fixtures lack adaptability to coils of different sizes, resulting in frequent replacements or adjustments, which affects production continuity and the need for flexible production.

Method used

A skeleton coil soldering fixture was designed, comprising a limiting mechanism, a sliding block, a guide rail, an electric cylinder, and an electric telescopic rod. The limiting mechanism allows for quick adaptation to coils of different sizes, and the electric cylinder and electric telescopic rod work together to enable coil movement, adjustment, and soldering operations.

Benefits of technology

It improves the adaptability of tooling and production flexibility, reduces downtime for tooling changes, and increases production efficiency and production line flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of framework coil tin soldering, and discloses a framework coil tin soldering tool which comprises a machining table, two guide rails extending horizontally are arranged on the surface of the machining table, a sliding block is connected to the surfaces of the guide rails in a sliding mode, and a limiting mechanism is arranged on the upper surface of the sliding block. And a tin soldering mechanism is mounted on the upper surface of the machining table. According to the framework coil tin soldering tool, framework coils of different sizes can be rapidly adapted through the arrangement of the limiting mechanism, the downtime of tool replacement is shortened, the flexibility of a production line is improved, the sliding block drives the limiting mechanism to move on the surface of the guide rail, and therefore the framework coil is moved to the position below the tin soldering mechanism; a first electric rail and a second electric rail drive a moving seat to conduct horizontal adjustment, then a third electric telescopic rod starts a piston rod to drive a tin soldering plate to stretch, and at the moment, tin soldering work can be conducted through a tin soldering gun and a tin bar placed on the surface of a hollow guide pipe.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of framework coil soldering technology, specifically a framework coil soldering tool. BACKGROUND

[0002] In daily life, transformer and other coil components are often used, and in the assembly production process, the coil framework as incoming material generally needs to go through winding, rubber coating and soldering processes, that is, soldering operation is needed after winding is completed.

[0003] The existing patent No. CN202123024521.5, with the public name of a framework coil soldering tool, includes a base plate, a solder pot, a solder cup and a coil positioning plate; the solder pot is provided with a lifting mechanism on both sides for lifting the solder cup and a reset mechanism for driving the coil positioning plate to move up and down, the coil positioning plate corresponds in position to the solder cup, a limiting piece is arranged on the side of the coil positioning plate away from the solder cup, the limiting piece corresponds in position to the conductive column on the base plate, when the coil positioning plate moves down to touch the conductive column with the limiting piece, the limiting piece, the conductive column and the lifting mechanism form a conduction loop.

[0004] Although the above scheme realizes automatic and rapid precise soldering of framework coil winding terminals, improves the working efficiency of framework coil soldering and reduces the labor intensity of workers, the above tool is designed only for single size framework coil, lacks adaptability to different size coils, and when product specifications change, the tool needs to be frequently replaced or adjusted, further affecting production continuity and being difficult to meet the flexible production demand. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a framework coil soldering tool to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the utility model provides the following technical scheme: a framework coil soldering tool, including a machining table, the surface of the machining table is provided with two horizontally extending two guide rails, the surface of the guide rail is slidably connected with a sliding block, the upper surface of the sliding block is provided with a limiting mechanism, the upper surface of the machining table is provided with a soldering mechanism;

[0007] The soldering mechanism comprises a soldering frame installed on the upper surface of the machining table, the upper surface of the soldering frame is installed with a first electric rail, the surface of the first electric rail moving piece is installed with a second electric rail, the surface of the second electric rail moving piece is installed with a moving seat, the surface of the moving seat is provided with an arc-shaped plate, the surface of the arc-shaped plate is fixedly connected with a connecting seat through bolts, the surface of the connecting seat is installed with a third electric telescopic rod, the surface of the piston rod of the third electric telescopic rod is installed with a soldering plate, the surface of the soldering plate is installed with a soldering gun, the surface of the soldering plate is provided with an arc-shaped groove, and the surface of the arc-shaped groove is slidably connected with a hollow conduit.

[0008] Preferably, the upper surface of the machining table and located on both sides of the guide rail is installed with a supporting seat, and the surface of the supporting seat is installed with a spring telescopic rod.

[0009] Preferably, the limiting mechanism comprises a limiting seat installed on the upper surface of the sliding block, the surface of the limiting seat is rotatably connected with two second electric cylinders, the surface of the piston rod of the second electric cylinder is fixedly connected with a fixed block, the surface of the supporting cylinder of the second electric cylinder is rotatably connected with a plurality of connecting pieces, the surface of the connecting piece is rotatably connected with a vertical plate, and the fixed block is rotatably connected with the lower connecting piece, and the surface of the vertical plate is slidably connected with a supporting plate.

[0010] Preferably, the bottom of the limiting seat is installed with two servo motors, the surface of the output shaft of the servo motor is fixedly connected with a second time rule wheel, the bottom of the second electric cylinder is fixedly connected with a first time rule wheel, and the first time rule wheel and the second time rule wheel are rotatably connected through a time rule belt.

[0011] Preferably, the upper surface of the machining table is installed with a first electric cylinder for horizontal adjustment, and the piston rod of the first electric cylinder is fixedly connected with the limiting seat.

[0012] Preferably, the upper surface of the moving seat is rotatably connected with a winding roller, and the surface of one end of the outer side of the winding roller is fixedly connected with a blocking plate.

[0013] Preferably, the surface of the moving seat is installed with a feeding box, and the upper and lower sides of the feeding box are installed with guide blocks.

[0014] Compared with the prior art, the skeleton coil soldering tool has the beneficial effects that:

[0015] Firstly, the limiting mechanism can quickly adapt to skeleton coils of different sizes, reduce downtime for replacing tools, improve production line flexibility, and move the skeleton coil to the lower side of the soldering mechanism through the sliding block driving the limiting mechanism to move on the surface of the guide rail.

[0016] Second, the mobile seat is driven to adjust horizontally through the first electric rail and the second electric rail, and then the third electric telescopic rod starts the piston rod to drive the soldering plate to extend, at this time, soldering work can be carried out through the soldering gun and the tin bar placed on the surface of the hollow guide pipe. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic diagram of the utility model;

[0018] Figure 2 It is a limiting mechanism schematic diagram in the structure of the utility model;

[0019] Figure 3 It is a first perspective schematic diagram of the soldering mechanism in the structure of the utility model;

[0020] Figure 4 It is a second perspective schematic diagram of the soldering mechanism in the structure of the utility model.

[0021] Wherein: 1, processing table; 2, guide rail; 3, sliding block; 4, first electric cylinder; 5, limiting mechanism; 501, limiting seat; 502, second electric cylinder; 503, fixed block; 504, connecting piece; 505, vertical plate; 506, supporting plate; 507, servo motor; 508, first timing wheel; 509, second timing wheel; 510, timing belt; 6, soldering mechanism; 601, soldering frame; 602, first electric rail; 603, second electric rail; 604, mobile seat; 605, arc plate; 606, connecting seat; 607, third electric telescopic rod; 608, soldering plate; 609, soldering gun; 610, arc groove; 611, hollow guide pipe; 612, winding roller; 613, blocking plate; 614, feeding box; 615, guide block; 7, supporting seat; 8, spring telescopic rod. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] The utility model provides the following technical solutions:

[0024] Please refer to Figures 1-4The skeleton coil soldering tool comprises a processing table 1, the surface of the processing table 1 is provided with two horizontally extending guide rails 2, the surface of the guide rail 2 is slidably connected with a sliding block 3, the upper surface of the sliding block 3 is provided with a limiting mechanism 5, the upper surface of the processing table 1 is provided with a soldering mechanism 6, the soldering mechanism 6 comprises a soldering frame 601 mounted on the upper surface of the processing table 1, the upper surface of the soldering frame 601 is provided with a first electric rail 602, the surface of the first electric rail 602 is provided with a second electric rail 603, the surface of the second electric rail 603 is provided with a moving seat 604, the surface of the moving seat 604 is provided with an arc-shaped plate 605, the surface of the arc-shaped plate 605 is fixedly connected with a connecting seat 606 through bolts, the surface of the connecting seat 606 is provided with a third electric telescopic rod 607, the surface of the piston rod of the third electric telescopic rod 607 is provided with a soldering plate 608, the surface of the soldering plate 608 is provided with a soldering gun 609, the surface of the soldering plate 608 is provided with an arc-shaped groove 610, and the surface of the arc-shaped groove 610 is slidably connected with a hollow conduit 611.

[0025] Through the above technical scheme, the limiting mechanism 5 can be quickly adapted to skeleton coils of different sizes by the setting of the limiting mechanism 5, the downtime for replacing the tool is reduced, the production line flexibility is improved, the limiting mechanism 5 is driven by the sliding block 3 to move on the surface of the guide rail 2, so that the skeleton coil is moved to the lower side of the soldering mechanism 6, the moving seat 604 is driven by the first electric rail 602 and the second electric rail 603 to be horizontally adjusted, then the piston rod of the third electric telescopic rod 607 is started to drive the soldering plate 608 to be elongated, at this time, the soldering work can be performed by the soldering gun 609 and the tin bar placed on the surface of the hollow conduit 611.

[0026] The upper surface of the processing table 1 is provided with a first electric cylinder 4 for horizontal adjustment, and the piston rod of the first electric cylinder 4 is fixedly connected with the limiting seat 501, through the setting of the first electric cylinder 4, when the first electric cylinder 4 is started, the piston rod thereof is adjusted to drive the limiting seat 501 and the sliding block 3 to move on the surface of the guide rail 2.

[0027] The upper surface of the processing table 1 and located on both sides of the guide rail 2 are provided with support seats 7, and the surface of the support seat 7 is provided with spring telescopic rods 8, through the cooperation of the support seat 7 and the spring telescopic rod 8, the movement track of the limiting mechanism 5 and the sliding block 3 can be limited from both sides, so as to reduce the probability of the sliding block 3 and the limiting mechanism 5 falling from the surface of the guide rail 2.

[0028] The limiting mechanism 5 comprises a limiting seat 501 installed on the upper surface of the sliding block 3, the surface of the limiting seat 501 is rotationally connected with two second electric cylinders 502, the surface of the piston rod of the second electric cylinder 502 is fixedly connected with a fixed block 503, the surface of the supporting cylinder of the second electric cylinder 502 is rotationally connected with a plurality of connecting pieces 504, the surface of the connecting piece 504 is rotationally connected with a vertical plate 505, the fixed block 503 is rotationally connected with the lower connecting piece 504, the surface of the vertical plate 505 is slidably connected with a supporting plate 506, the coil is placed outside the vertical plate 505 and above the supporting plate 506, then the second electric cylinder 502 starts to extend the piston rod, under the action of the connecting piece 504, the vertical plate 505 is driven to move, at the same time, under the action of the fixed block 503, the vertical plate 505 is expanded or contracted, thereby the inside limits the coils of different sizes.

[0029] The bottom of the limiting seat 501 is installed with two servo motors 507, the surface of the output shaft of the servo motor 507 is fixedly connected with a second time wheel 509, the bottom of the second electric cylinder 502 is fixedly connected with a first time wheel 508, and the first time wheel 508 is rotationally connected with the second time wheel 509 through a time belt 510, the output shaft of the servo motor 507 is started to drive the second time wheel 509 to rotate, at this time, under the action of the servo motor 507 and the time belt 510, the second electric cylinder 502 is driven to rotate, thereby the coil is angle-adjusted.

[0030] The upper surface of the moving seat 604 is rotationally connected with a winding roller 612, the surface of one end of the outer side of the winding roller 612 is fixedly connected with a blocking plate 613, through the setting of the winding roller 612 and the blocking plate 613, the tin wire roll is placed, thereby the practicability of the tooling is improved.

[0031] The surface of the moving seat 604 is installed with a feeding box 614, the upper and lower sides of the feeding box 614 are installed with guide blocks 615, the tin wire is automatically fed to the hollow conduit 611 through the feeding box 614 and the guide blocks 615, thereby the tin wire is automatically fed.

[0032] The working principle is as follows:

[0033] Through the technical scheme, the coil is placed outside the vertical plate 505 and above the supporting plate 506, then the second electric cylinder 502 starts the piston rod elongation to drive the vertical plate 505 to move under the action of the connecting piece 504, and the vertical plate 505 is limited from the inside to the coil under the action of the fixed block 503, when the first electric cylinder 4 starts, the piston rod adjustment drives the limiting seat 501 and the sliding block 3 to move on the surface of the guide rail 2, so as to move the skeleton coil to below the soldering mechanism 6, the servo motor 507 starts the output shaft to drive the second time rule wheel 509 to rotate, at this time, the servo motor 507 and the time rule belt 510 drive the second electric cylinder 502 to rotate, so as to drive the coil to adjust the angle, the first electric rail 602 and the second electric rail 603 drive the moving seat 604 to adjust horizontally, then the third electric telescopic rod 607 starts the piston rod to drive the soldering plate 608 to elongate, at this time, the soldering work can be carried out through the soldering gun 609 and the tin bar placed on the surface of the hollow conduit 611.

[0034] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A skeleton coil soldering tool characterized by, Include: Processing platform (1), the surface of the processing platform (1) is provided with two horizontally extending two guide rails (2), the surface of the guide rail (2) is slidably connected with a sliding block (3), the upper surface of the sliding block (3) is provided with a limiting mechanism (5), the upper surface of the processing platform (1) is provided with a soldering mechanism (6); The soldering mechanism (6) includes a soldering frame (601) mounted on the upper surface of the processing platform (1), the upper surface of the soldering frame (601) is provided with a first electric rail (602), the surface of the first electric rail (602) is provided with a second electric rail (603), the surface of the second electric rail (603) is provided with a moving seat (604), the surface of the moving seat (604) is provided with an arc plate (605), the surface of the arc plate (605) is fixedly connected with a connecting seat (606) through bolts, the surface of the connecting seat (606) is provided with a third electric telescopic rod (607), the surface of the piston rod of the third electric telescopic rod (607) is provided with a soldering plate (608), the surface of the soldering plate (608) is provided with a soldering gun (609), the surface of the soldering plate (608) is provided with an arc slot (610), and the surface of the arc slot (610) is slidably connected with a hollow conduit (611).

2. The skeleton coil soldering tool according to claim 1, characterized in that: The upper surface of the processing platform (1) and the two sides of the guide rail (2) are provided with a supporting seat (7), and the surface of the supporting seat (7) is provided with a spring telescopic rod (8).

3. The skeleton coil soldering tool of claim 1, wherein: The limiting mechanism (5) includes a limiting seat (501) mounted on the upper surface of the sliding block (3), the surface of the limiting seat (501) is rotatably connected with two second electric cylinders (502), the surface of the piston rod of the second electric cylinder (502) is fixedly connected with a fixed block (503), the surface of the supporting cylinder of the second electric cylinder (502) is rotatably connected with a plurality of connecting pieces (504), the surface of the connecting piece (504) is rotatably connected with a vertical plate (505), and the fixed block (503) is rotatably connected with the lower connecting piece (504), and the surface of the vertical plate (505) is slidably connected with a supporting plate (506).

4. The skeleton coil soldering tool of claim 3, wherein: The bottom of the limiting seat (501) is provided with two servo motors (507), the output shaft of the servo motor (507) is fixedly connected with a second time rule wheel (509), the bottom of the second electric cylinder (502) is fixedly connected with a first time rule wheel (508), and the first time rule wheel (508) and the second time rule wheel (509) are rotatably connected through a time rule belt (510).

5. The skeleton coil soldering tool of claim 3, wherein: The upper surface of the processing platform (1) is provided with a first electric cylinder (4) for horizontal adjustment, and the piston rod of the first electric cylinder (4) is fixedly connected with the limiting seat (501).

6. The skeleton coil soldering tool of claim 1, wherein: The upper surface of the moving seat (604) is rotatably connected with a winding roller (612), and the surface of one end of the outer side of the winding roller (612) is fixedly connected with a blocking plate (613).

7. The skeleton coil soldering tool of claim 1, wherein: The surface of the moving seat (604) is provided with a feeding box (614), and the upper and lower sides of the feeding box (614) are provided with guide blocks (615).

Citation Information

Patent Citations

  • Framework coil tin soldering tool

    CN216729982U