Photovoltaic tracking system installation calibrator capable of improving installation precision
By using automated calibration of clamping and calibration mechanisms, and employing microprocessors and sensors to precisely measure the angle and position of photovoltaic modules, the problems of low installation accuracy and low efficiency in traditional photovoltaic tracking systems are solved, achieving efficient and precise photovoltaic module installation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional photovoltaic tracking system installation and calibration methods are greatly affected by human factors, have limited measurement accuracy, and cannot meet the requirements of high-precision installation. In addition, the manual calibration process is cumbersome, making it difficult to achieve real-time monitoring and dynamic adjustment, and unable to respond to complex situations during the installation process in a timely manner.
The system employs a clamping mechanism and a calibration mechanism. It utilizes tilt and position sensors connected to a microprocessor to accurately measure the angle and position of photovoltaic modules. The data is displayed in real time on a screen. Combined with the clamping plates and adjusting wheels of the clamping mechanism, it achieves automated calibration, replacing manual operation.
It significantly improves the installation accuracy and efficiency of photovoltaic tracking systems, reduces errors, saves manpower and time costs, and enhances the practicality and efficiency of the calibrator.
Smart Images

Figure CN224027504U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of calibrator technology, and in particular to a photovoltaic tracking system installation calibrator that improves installation accuracy. Background Technology
[0002] With the increasing global demand for clean energy, photovoltaic power generation, as a clean and renewable energy form, is playing an increasingly important role in the energy sector. Photovoltaic tracking systems can effectively improve photovoltaic power generation efficiency by adjusting the angle of photovoltaic modules in real time to ensure that they always receive sunlight at their best.
[0003] Traditional photovoltaic tracking system installation and calibration mainly rely on manual measurement using simple measuring tools such as levels and protractors. This method is greatly affected by human factors, has limited measurement accuracy, and cannot meet the requirements of high-precision installation. In addition, the manual calibration process is cumbersome, making it difficult to achieve real-time monitoring and dynamic adjustment, and unable to respond to various complex situations that arise during the installation process in a timely manner. Utility Model Content
[0004] The purpose of this invention is to address the problems in the existing technology where traditional photovoltaic tracking system installation and calibration methods are greatly affected by human factors, have limited measurement accuracy, are difficult to meet the requirements of high-precision installation, and are cumbersome in the manual calibration process, making it difficult to achieve real-time monitoring and dynamic adjustment and to respond promptly to various complex situations that arise during installation. Therefore, this invention proposes a photovoltaic tracking system installation calibrator that improves installation accuracy.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a photovoltaic tracking system installation calibrator for improving installation accuracy, comprising a clamping mechanism, a calibration mechanism rotatably mounted on one side of the clamping mechanism, the calibration mechanism comprising a microprocessor, a display screen embedded in the outer wall of the microprocessor, a tilt sensor mounted on one end of the microprocessor, a position sensor mounted on the other end of the microprocessor, and the microprocessor being electrically connected to the tilt sensor and the position sensor.
[0006] Preferably, the clamping mechanism includes a fixed base, and a rotating groove is formed on one outer wall of the fixed base, and a connecting shaft is fixedly connected to the inner wall of the rotating groove.
[0007] Preferably, a connecting seat is rotatably connected to the outer wall of the connecting shaft, and one end of the connecting seat is fixedly connected to the outer wall of the microprocessor.
[0008] Preferably, both ends of the fixed base are fixedly connected to support blocks, and a bidirectional lead screw is rotatably connected between the two support blocks.
[0009] Preferably, one end of the bidirectional lead screw is fixedly connected to an adjusting wheel, and the upper and lower outer walls of the adjusting wheel are threaded with clamps.
[0010] Preferably, a guide plate is fixedly connected to the outer wall of the fixed base, and one end of the clamp is movably connected to the outer wall of the guide plate.
[0011] Preferably, an anti-slip pad is fixedly connected to the outer wall of the other end of the clamp.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. In this utility model, the tilt sensor and position sensor on the microprocessor accurately measure the angle and position of the photovoltaic module, providing an accurate data basis for subsequent calibration. After the microprocessor processes the data, it is displayed in real time on the display screen, which can effectively reduce the error in the installation process of the photovoltaic module, greatly improve the installation accuracy of the photovoltaic tracking system, and thus improve the photovoltaic power generation efficiency. The automated data acquisition and calibration process replaces the tedious operation of traditional manual measurement and adjustment, which significantly improves the efficiency of installation and commissioning and saves a lot of manpower and time costs.
[0014] 2. In this utility model, the two clamping plates are controlled to move closer to each other and clamp and fix the photovoltaic module by adjusting the rotating bidirectional screw of the adjusting wheel. This not only ensures the stability of the calibrator during operation, but also makes it easy to disassemble after installation and debugging, and facilitates transfer to other photovoltaic modules for continued use, thereby improving the practicality and efficiency of the calibrator. Attached Figure Description
[0015] Figure 1 This utility model presents a three-dimensional structural diagram of a photovoltaic tracking system installation calibrator to improve installation accuracy;
[0016] Figure 2 This invention proposes a photovoltaic tracking system installation calibrator to improve installation accuracy. Figure 1 Enlarged view of the structure at point A in the middle;
[0017] Figure 3 This utility model provides a side view of the structure of a photovoltaic tracking system mounting calibrator to improve installation accuracy;
[0018] Figure 4 This utility model presents a schematic diagram of the internal structure of a photovoltaic tracking system installation calibrator to improve installation accuracy.
[0019] Legend: 1. Clamping mechanism; 11. Fixed seat; 12. Support block; 13. Two-way lead screw; 14. Clamping plate; 15. Anti-slip pad; 16. Adjusting wheel; 17. Guide plate; 18. Rotating groove; 19. Connecting shaft; 2. Calibration mechanism; 21. Microprocessor; 22. Display screen; 23. Connecting seat; 24. Tilt sensor; 25. Position sensor. Detailed Implementation
[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a photovoltaic tracking system installation calibrator to improve installation accuracy, including a clamping mechanism 1, a calibration mechanism 2 rotatably mounted on one side of the clamping mechanism 1, the calibration mechanism 2 including a microprocessor 21, a display screen 22 embedded in the outer wall of the microprocessor 21, a tilt sensor 24 mounted on one end of the microprocessor 21, a position sensor 25 mounted on the other end of the microprocessor 21, and the microprocessor 21 is electrically connected to the tilt sensor 24 and the position sensor 25.
[0023] The specific settings and functions of this embodiment are described below. The present invention is clamped and fixed to the photovoltaic module by the clamping mechanism 1. Then, the tilt sensor 24 and position sensor 25 on the microprocessor 21 accurately measure the angle and position of the photovoltaic module. The tilt sensor 24 can accurately detect the tilt angle of the photovoltaic module in different directions, and the position sensor 25 can determine its specific position in space, providing an accurate data basis for subsequent calibration. After the microprocessor 21 processes the data, it is displayed in real time on the display screen 22. This can effectively reduce the error in the installation process of the photovoltaic module, greatly improve the installation accuracy of the photovoltaic tracking system, and thus improve the photovoltaic power generation efficiency. The automated data acquisition and calibration process replaces the tedious operation of traditional manual measurement and adjustment, which significantly improves the work efficiency of installation and debugging and saves a lot of manpower and time costs.
[0024] Example 2: Figure 1 - Figure 4As shown, the clamping mechanism 1 includes a fixed base 11. A rotating groove 18 is provided on one outer wall of the fixed base 11. A connecting shaft 19 is fixedly connected to the inner wall of the rotating groove 18. A connecting seat 23 is rotatably connected to the outer wall of the connecting shaft 19. One end of the connecting seat 23 is fixedly connected to the outer wall of the microprocessor 21. Support blocks 12 are fixedly connected to both ends of the fixed base 11. A bidirectional lead screw 13 is rotatably connected between the two support blocks 12. An adjusting wheel 16 is fixedly connected to one end of the bidirectional lead screw 13. Clamping plates 14 are threaded onto the upper and lower outer walls of the adjusting wheel 16. A guide plate 17 is fixedly connected to the outer wall of the fixed base 11. One end of the clamping plate 14 is movably connected to the outer wall of the guide plate 17. An anti-slip pad 15 is fixedly connected to the outer wall of the other end of the clamping plate 14.
[0025] The overall effect of this embodiment is that by adjusting the wheel 16 to rotate the bidirectional lead screw 13, the two clamping plates 14 are controlled to move closer to each other and clamp and fix the photovoltaic module. This ensures the stability of the calibrator during operation and makes it easy to disassemble after installation and debugging, so that it can be transferred to other photovoltaic modules for continued use. This improves the practicality and efficiency of the calibrator. The rotation setting of the display screen 22 in the rotating groove 18 makes it easy for the user to adjust the angle of the calibration mechanism 2, which is suitable for photovoltaic modules of different types and specifications. The anti-slip pad 15 improves the stability of the clamping of the clamping plates 14.
[0026] The device is used as follows: During use, the user controls the two clamping plates 14 to move closer together and clamp the photovoltaic module by rotating the bidirectional lead screw 13 through the adjusting wheel 16. Then, the tilt sensor 24 and position sensor 25 on the microprocessor 21 accurately measure the angle and position of the photovoltaic module. The tilt sensor 24 can accurately detect the tilt angle of the photovoltaic module in different directions, and the position sensor 25 can determine its specific position in space, providing an accurate data basis for subsequent calibration. After the microprocessor 21 processes the data, it is displayed in real time on the display screen 22, which can effectively reduce the error in the photovoltaic module installation process.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A photovoltaic tracking system installation calibrator for improving installation accuracy, comprising a clamping mechanism (1), characterized in that: A calibration mechanism (2) is rotatably mounted on one side of the clamping mechanism (1). The calibration mechanism (2) includes a microprocessor (21). A display screen (22) is embedded in the outer wall of the microprocessor (21). A tilt sensor (24) is mounted on one end of the microprocessor (21), and a position sensor (25) is mounted on the other end of the microprocessor (21). The microprocessor (21) is electrically connected to the tilt sensor (24) and the position sensor (25).
2. The photovoltaic tracking system installation calibrator for improving installation accuracy according to claim 1, characterized in that: The clamping mechanism (1) includes a fixed base (11), and a rotating groove (18) is provided on one side of the outer wall of the fixed base (11). A connecting shaft (19) is fixedly connected to the inner wall of the rotating groove (18).
3. A photovoltaic tracking system installation calibrator for improving installation accuracy according to claim 2, characterized in that: The outer wall of the connecting shaft (19) is rotatably connected to a connecting seat (23), and one end of the connecting seat (23) is fixedly connected to the outer wall of the microprocessor (21).
4. A photovoltaic tracking system installation calibrator for improving installation accuracy according to claim 2, characterized in that: Both ends of the fixed base (11) are fixedly connected to support blocks (12), and a bidirectional lead screw (13) is rotatably connected between the two support blocks (12).
5. A photovoltaic tracking system installation calibrator for improving installation accuracy according to claim 4, characterized in that: One end of the bidirectional lead screw (13) is fixedly connected to an adjusting wheel (16), and the upper and lower outer walls of the adjusting wheel (16) are threaded with clamps (14).
6. A photovoltaic tracking system installation calibrator for improving installation accuracy according to claim 5, characterized in that: The outer wall of the fixed base (11) is fixedly connected to a guide plate (17), and one end of the clamping plate (14) is movably connected to the outer wall of the guide plate (17).
7. A photovoltaic tracking system installation calibrator for improving installation accuracy according to claim 6, characterized in that: An anti-slip pad (15) is fixedly connected to the outer wall of the other end of the clamp (14).