Wallboard production device

Abstract

The utility model provides a wallboard production device which comprises a die base, a piston push block and a lateral supporting plate, a plurality of fixing bases are fixed to the lower end of the die base, small motors are installed at the front ends of the two fixing bases on the front side, a transmission rod is rotationally inserted between every two fixing bases, and swing blocks are installed at the front ends and the rear ends of the outer portions of the two transmission rods. The movable ends of the multiple swing blocks are movably connected with movable connecting rods, multiple limiting cylinders are longitudinally fixed to the lower end of the mold base, and the multiple piston push blocks slidably penetrate through the multiple limiting cylinders and the inner wall of the mold base correspondingly. In order to solve the problems that in the prior art, in the prior art, a machined composite wallboard is inconvenient to take out quickly, and follow-up working efficiency is affected, the multifunctional auxiliary mold structure is adopted, and the machined and formed composite wallboard can be quickly lifted, pushed and transferred.

Description

TECHNICAL FIELD

[0001] The utility model relates to a wallboard production device and belongs to the technical field of wallboard production equipment. BACKGROUND

[0002] The composite wallboard is a new generation of high-performance building inner partition plate produced industrially, is composed of multiple building materials, and replaces traditional bricks and tiles, and has the obvious advantages of environmental protection, energy saving, no pollution, light weight, earthquake resistance, fire prevention, heat preservation, sound insulation and rapid construction. The composite wallboard uses ordinary portland cement, sand and fly ash or other industrial waste such as water slag, slag and the like as fine aggregate, further adds polystyrene particles and a small amount of inorganic chemical additives, and cooperates with a full-automatic high-efficiency forced light aggregate special stirring system to introduce air to form a core layer honeycomb stable air hole in the stirring process, so as to further reduce the product volume weight, reduce the material cost, and achieve ideal heat preservation and sound insulation effects. In the prior art, molds are often used to assist the production of the composite wallboard. However, the molds in the prior art are mostly single in structure, and the processed composite wallboard cannot be quickly taken out, which affects the subsequent work efficiency. Therefore, there is an urgent need for a wallboard production device to solve the above problems. CONTENT OF THE UTILITY MODEL

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a wallboard production device to solve the problems in the background art. The utility model adopts a multifunctional auxiliary mold structure, which can quickly lift and push the processed composite wallboard.

[0004] In order to achieve the above-mentioned purpose, the utility model is implemented by the following technical scheme: a wallboard production device, comprising a mold base, a piston push block and a lateral support plate, a plurality of fixed bases are fixed at the lower end of the mold base, a small motor is installed at the front end of each of the two fixed bases on the front side, a transmission rod is rotatably inserted between every two fixed bases, swing blocks are installed at the outer front and rear ends of the two transmission rods, movable connecting rods are movably connected to the movable ends of the swing blocks, a plurality of limiting cylinders are longitudinally fixed at the lower end of the mold base, a plurality of piston push blocks are provided, the piston push blocks are slidably arranged through the limiting cylinders and the inner wall of the mold base, a fixed side plate is fixed at the upper right side of the mold base, an electric push rod, a photoelectric sensor and a PLC controller are installed on the upper end of the fixed side plate, a push plate is installed at the left end of the electric push rod, a plurality of universal ball bearings are fixed at the left upper end of the mold base, a lateral support plate is horizontally arranged at the left upper end of the mold base, two electric telescopic rods and a vacuum pump are installed on the upper side of the rear end of the mold base through a stand, lifting plates are arranged at the movable ends of the two electric telescopic rods, and a plurality of vacuum suction cups are arranged through the lower end of the lifting plates.

[0005] Further, the two small motors are in transmission connection with the two transmission rods respectively.

[0006] Further, a plurality of connecting shafts are horizontally fixed in the plurality of piston push blocks, and the other ends of the plurality of movable connecting rods are movably connected with the plurality of connecting shafts respectively.

[0007] Further, the photoelectric sensor, the two small motors, the two electric telescopic rods and the vacuum pump are connected with the PLC controller through wires for control.

[0008] Further, the vacuum pump is connected with the plurality of vacuum suction cups through the air pipe.

[0009] Further, the lower ends of the plurality of vacuum suction cups are horizontally suctioned with the wallboards.

[0010] The wallboard production device has the advantages that: the wallboard production device is provided with a small motor, a transmission rod, a swing block, a movable connecting rod, a connecting shaft, a piston push block, a limiting cylinder, an electric push rod, a push plate, a photoelectric sensor, a PLC controller, a universal ball and a lateral support plate, and the device has a reasonable structure and good practicability. BRIEF DESCRIPTION OF DRAWINGS

[0011] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments thereof, read in conjunction with the accompanying drawings:

[0012] Fig. 1 Fig. 1 is a perspective view of the overall structure of the wallboard production device of the present application;

[0013] Fig. 2 Fig. 2 is a perspective view of the fixed seat of the wallboard production device of the present application;

[0014] Fig. 3 Fig. 3 is a perspective view of the piston push block of the wallboard production device of the present application.

[0015] In the drawings: 1 - mold seat, 2 - fixed seat, 3 - small motor, 4 - vacuum suction cup, 5 - transmission rod, 6 - swing block, 7 - movable connecting rod, 8 - connecting shaft, 9 - piston push block, 10 - limiting cylinder, 11 - fixed side plate, 12 - electric push rod, 13 - push plate, 14 - photoelectric sensor, 15 - PLC controller, 16 - universal ball, 17 - lateral support plate, 18 - electric telescopic rod, 19 - vacuum pump, 20 - lifting plate. DETAILED DESCRIPTION

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] Please see Figs. 1-3 This utility model provides a technical solution: a wall panel production device, including a mold base 1, piston pushers 9, and a side support plate 17. Multiple fixed seats 2 are fixed at the lower end of the mold base 1. Small motors 3 are installed at the front ends of the two front fixed seats 2. A transmission rod 5 is rotatably inserted between each pair of fixed seats 2. Swing blocks 6 are installed at the front and rear ends of the two transmission rods 5. Movable connecting rods 7 are movably connected to the movable ends of the multiple swing blocks 6. Multiple limiting cylinders 10 are longitudinally fixed at the lower end of the mold base 1. Multiple piston pushers 9 are provided, and the multiple piston pushers 9 slide through the multiple limiting cylinders 10 and the inner wall of the mold base 1 respectively. A fixed side plate 11 is fixed on the upper right side of the mold base 1. An electric push rod 12, a photoelectric sensor 14, and a PLC controller 15 are installed on the upper end of the fixed side plate 11. A push plate 13 is installed on the left end of the electric push rod 12. Multiple universal ball bearings 16 are fixed on the upper left side of the mold base 1. A lateral support plate 17 is horizontally set on the upper left side of the mold base 1. Two electric telescopic rods 18 and a vacuum pump 19 are installed on the upper rear side of the mold base 1 via a vertical frame. A lifting plate 20 is set on the movable end of the two electric telescopic rods 18. Multiple vacuum suction cups 4 are installed through the lower end of the lifting plate 20. This design solves the problem that most existing mold auxiliary structures are simple and inconvenient to quickly remove the processed composite wall panels, which affects the efficiency of subsequent work.

[0018] In the first embodiment of this utility model: two small motors 3 are respectively connected to two transmission rods 5, and the two transmission rods 5 can be rotated by adding two small motors 3. Each of the multiple piston push blocks 9 has a horizontally fixed connecting shaft 8, and the other end of the multiple movable connecting rods 7 is movably connected to the multiple connecting shafts 8. By adding multiple movable connecting rods 7 and the other end of the multiple movable connecting rods 7 being movably connected to the multiple connecting shafts 8, the multiple piston push blocks 9 can be moved up and down in the multiple limiting cylinders 10 when the multiple movable connecting rods 7 are driven to swing.

[0019] The photoelectric sensor 14, two small motors 3, two electric telescopic rods 18, and vacuum pump 19 are all connected to and controlled by a PLC controller 15 via wires. The added PLC controller 15 acts as the core controller, receiving input signals from the sensors and outputting control commands to the actuators according to a preset program. It exhibits good stability, is easy to program and debug, supports multiple communication protocols, and is convenient for integration with other devices. The vacuum pump 19 is connected to multiple vacuum suction cups 4 via a vent pipe. The lower ends of the multiple vacuum suction cups 4 are horizontally attached to a wall panel. The added vacuum pump 19 can control the multiple vacuum suction cups 4 to firmly adhere to the wall panel.

[0020] As a second embodiment of this utility model: In actual use, a wall panel is placed in the mold base 1, and then the wall panel composite material and special adhesive are horizontally spread on the wall panel. Then, the PLC controller 15 controls the two electric telescopic rods 18 to move downward, which drives the lifting plate 20, multiple vacuum suction cups 4 and the wall panel being suctioned to move downward until the wall panel tightly presses against the wall panel composite material and special adhesive, and fixes it together with the wall panel below through the wall panel composite material and special adhesive. Then, the vacuum pump 19 releases air from the multiple vacuum suction cups 4, so that the multiple vacuum suction cups 4 are separated from the upper wall panel. After the PLC controller 15 controls the two electric telescopic rods 18 to move upward to the initial position, the PLC controller 15 synchronously controls the start of two small motors 3. The two small motors 3 can adjust the rotation of two transmission rods 5, and the rotation of the two transmission rods 5 can drive multiple The oscillating block 6 rotates and oscillates, which in turn drives multiple movable connecting rods 7 to oscillate as well. Through multiple connecting shafts 8, multiple piston push blocks 9 move upward within multiple limiting cylinders 10 (in this process, the piston movement is the same as in the prior art). When multiple piston push blocks 9 move upward synchronously, the composite wall panel formed in the mold base 1 can be pushed upward. At this time, the photoelectric sensor 14 detects the position data of the composite wall panel and feeds it back to the PLC controller 15. The PLC controller 15 controls the movable end of the electric push rod 12 to drive the push plate 13 to move to the left according to the detection result (at the same time, the PLC controller 15 will also pause the two small motors 3, forcing multiple piston push blocks 9 to be in the upward extended state). During this process, the push plate 13 can push the composite wall panel that has been horizontally pushed up by multiple piston push blocks 9 to the left until it slides onto the side support plate 17 through the upper end of multiple universal ball bearings 16.

[0021] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A wall panel production apparatus, comprising a mold base (1), a piston pusher (9), and a lateral support plate (17), characterized in that: The mold base (1) is fixed with multiple fixed seats (2) at the lower end. A small motor (3) is installed at the front end of the two fixed seats (2) on the front side. A transmission rod (5) is rotatably inserted between each two fixed seats (2). A swing block (6) is installed at the front and rear ends of the two transmission rods (5). A movable connecting rod (7) is movably connected to the movable end of the multiple swing blocks (6). Multiple limiting cylinders (10) are fixed longitudinally at the lower end of the mold base (1). Multiple piston push blocks (9) are provided. The multiple piston push blocks (9) slide through the multiple limiting cylinders (10) and the inner wall of the mold base (1) respectively. A fixed side plate (11) is fixed on the upper right side of the mold base (1). An electric push rod (12), a photoelectric sensor (14) and a PLC controller (15) are installed on the upper end of the fixed side plate (11). A push plate (13) is installed on the left end of the electric push rod (12). Multiple universal ball bearings (16) are fixed on the upper left side of the mold base (1). A lateral support plate (17) is horizontally arranged on the upper left side of the mold base (1). Two electric telescopic rods (18) and a vacuum pump (19) are installed on the upper rear side of the mold base (1) through a stand. A lifting plate (20) is provided on the movable end of the two electric telescopic rods (18). Multiple vacuum suction cups (4) are provided through the lower end of the lifting plate (20).

2. The wall panel production apparatus according to claim 1, characterized in that: The two small motors (3) are respectively connected to the two transmission rods (5).

3. The wall panel production apparatus according to claim 1, characterized in that: Each of the piston push blocks (9) has a horizontally fixed connecting shaft (8), and the other end of each of the movable connecting rods (7) is movably connected to the connecting shaft (8).

4. The wall panel production apparatus according to claim 1, characterized in that: The photoelectric sensor (14), two small motors (3), two electric telescopic rods (18) and vacuum pump (19) are all connected to the PLC controller (15) via wires for control.

5. A wall panel production apparatus according to claim 1, characterized in that: The vacuum pump (19) is connected to multiple vacuum suction cups (4) through a vent pipe.

6. A wall panel production apparatus according to claim 1, characterized in that: The lower ends of the multiple vacuum suction cups (4) are horizontally attached to the wall panels.

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