Carrier tape packaging machine with automatic cutting function

Abstract

The utility model relates to the technical field of carrier tape production devices, in particular to an automatic cutting carrier tape packaging machine. According to the technical scheme, a conveying bracket is installed on a conveying machine body, a carrier tape material roll and a film covering material roll are arranged at the positions, located at the two ends of the conveying bracket, of the machine body respectively, a material moving assembly and a cutting structure are installed at the positions, located at the two sides of the conveying bracket, of the machine body respectively, and the cutting structure is installed on the machine body through a fixing frame. A cutting air cylinder is installed on one side of the fixing frame, and a blade is pulled through the cutting air cylinder to cut the packaged carrier tape material coil. The material moving assembly is provided with a mounting plate, a material moving motor is mounted on the mounting plate, a rocker arm is mounted at the output end of the material moving motor, a limiting frame is slidably mounted on the mounting plate through a second sliding rail, and a connecting plug is connected to the limiting frame through a first sliding block. According to the carrier tape packaging machine, the automation degree and the working efficiency of the machine are improved, and the diversified requirements of different users for the carrier tape packaging machine are met.

Description

Technical Field

[0001] This utility model relates to the technical field of carrier tape production equipment, specifically to an automatic carrier tape packaging machine. Background Technology

[0002] A carrier tape is a strip-shaped product used in electronic packaging. It has a specific thickness and features evenly distributed holes (also called pockets) along its length for holding electronic components and positioning holes for indexing and positioning. Based on the molding characteristics of the holes, it is divided into embossed carrier tapes and stamped carrier tapes. Depending on the size of the electronic components being packaged, carrier tapes also come in different widths.

[0003] A search revealed that patent CN202222043488.9 discloses an automatic cutting carrier packaging machine. While this device, through its unwinding and rewinding structure, includes connecting rods fixedly installed on the left and right sides of the machine body, with fixed boxes on both the front and back of the left connecting rod, and mounting slots on opposite sides of the two connecting rods, features a square reel movably connected to the inner side of the left mounting slot and a take-up reel movably connected to the inner side of the right mounting slot. A first electric push rod is fixedly connected to the inner side of the fixed box, and connecting plates are fixedly connected to the opposite sides of the piston rods of the two first electric push rods. This automatic cutting carrier packaging machine allows for easy installation and removal of the unwinding and take-up reels, facilitating operation. However, despite this ease of installation and removal, which is an advantage in terms of operational convenience, it fails to achieve automatic cutting functionality. Cutting is a crucial step in the carrier tape packaging process. Manual cutting is not only inefficient, but human error can also lead to inconsistent cutting quality, affecting the overall quality and appearance of the product. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an automatic cutting carrier packaging machine, which solves the problems mentioned in the background art.

[0005] The solution to the above-mentioned technical problems provided by this utility model is as follows:

[0006] An automatic cutting carrier packaging machine includes a machine body, a conveyor frame installed on the conveyor body, a carrier roll and a film-coated roll respectively located at both ends of the conveyor frame on the machine body, and a material transfer component and a cutting structure respectively installed on both sides of the conveyor frame on the machine body.

[0007] The component roll is mounted on one end of the transfer assembly on the machine body via a bracket. The cutting structure is equipped with a fixing frame and is mounted on the machine body via the fixing frame. A cutting cylinder is mounted on one side of the fixing frame. A connecting plate is mounted on the output end of the cutting cylinder. A fixing head is mounted on the connecting plate. A blade is connected to the fixing head. The cutting cylinder pulls the blade to cut the packaged carrier roll.

[0008] The material transfer assembly is provided with a mounting plate, on which a material transfer motor is mounted. A rocker arm is mounted on the output end of the material transfer motor. A connecting block is connected to the rocker arm. A second slide rail is provided on the mounting plate. A limit frame is slidably mounted on the mounting plate via the second slide rail. A first slider is slidably mounted on the limit frame via a first slide rail. The first slider is connected and fixed to the connecting block. A connector is connected to the first slider via a fixing plate.

[0009] Based on the above technical solution, the present invention can be further improved as follows.

[0010] Furthermore, a guide frame is provided on the machine body below the component roll, and the component roll is guided by the guide frame to the transfer assembly.

[0011] The beneficial effects of adopting the above-mentioned further solutions are:

[0012] The guide frame allows the component roll to be guided smoothly and orderly to the transfer assembly, avoiding confusion and misalignment of the component during the loading process and improving the accuracy and stability of loading.

[0013] Furthermore, a second slider is provided on the back of the limiting frame, and the limiting frame is slidably mounted on the mounting plate via the second slider.

[0014] The beneficial effects of adopting the above-mentioned further solutions are:

[0015] The cooperation between the second slider and the mounting plate allows the limit frame to slide flexibly on the mounting plate, thereby achieving precise control of the component body during the material transfer process. This design not only improves the accuracy of material transfer but also makes the machine structure more compact and stable.

[0016] Furthermore, a connecting pin is installed on the limiting frame, and a tension spring is connected to the support frame of the material transfer assembly. The limiting frame provides reset power through the tension spring.

[0017] The beneficial effects of adopting the above-mentioned further solutions are:

[0018] The tension spring design allows the limit frame to automatically reset after completing the material transfer action, preparing it for the next transfer. This design not only simplifies the machine's operation but also improves its efficiency.

[0019] Furthermore, the bottom end of the fixing plate is provided with a third slide rail, and a third slider is slidably mounted on the bottom end of the fixing plate via the third slide rail, with the connector located on the third slider.

[0020] The beneficial effects of adopting the above-mentioned further solutions are:

[0021] The cooperation of the third slide rail and the third slider allows the connector to slide flexibly on the fixed plate, thereby achieving precise control of the component body during the insertion process. This design not only improves the accuracy of insertion but also makes the machine structure more flexible and reliable.

[0022] Furthermore, the component body is evenly distributed on the component roll, and the component body is clamped to the connector by its own elasticity. When the component body is placed into the carrier tape roll, the pre-tightening force of the carrier tape roll on the component body causes the component body to detach from the connector.

[0023] The beneficial effects of adopting the above-mentioned further solutions are:

[0024] The component body is secured to the connector by its own elasticity, ensuring the stability and accuracy of the component during the feeding process. At the same time, when the component body is placed into the carrier tape roll, the pre-tension force of the carrier tape roll on the component body allows the component body to smoothly detach from the connector, avoiding damage or misalignment of the component during the packaging process.

[0025] Furthermore, a guide plate is provided at one end of the conveyor bracket, and the carrier tape roll is guided into the conveyor bracket through the guide plate.

[0026] The beneficial effects of adopting the above-mentioned further solutions are:

[0027] The guide plate design allows the carrier tape rolls to enter the conveyor tray smoothly and orderly, preventing confusion and misalignment during transport. This design not only improves the accuracy and stability of the conveying process but also makes the machine structure more rational and compact.

[0028] This utility model provides an automatic cutting carrier packaging machine. It has the following beneficial effects:

[0029] This machine integrates multiple functions such as conveying, guiding, transferring, and cutting, realizing a fully automated feeding and packaging process for components from rolls to carrier belts, greatly improving production efficiency.

[0030] The machine body is rationally arranged with components such as conveyor brackets, material transfer components, and cutting structures, making the entire machine structure compact and occupying a small area. At the same time, the close cooperation between the components ensures the stability and reliability of the machine.

[0031] The cutting structure uses a cutting cylinder to drive the blade for cutting. This design makes the cutting action fast and precise, ensuring that the length of each packaging unit is consistent, thus improving product quality and consistency.

[0032] The transfer assembly, through the coordinated action of components such as the transfer motor, rocker arm, and connecting block, enables flexible movement and precise positioning of components, ensuring that components can be accurately placed into the carrier tape roll.

[0033] The components on the component roll are held in place by their own elasticity. This design not only keeps the components stable during the loading process, but also ensures that the components can be smoothly removed from the connector after being placed into the carrier tape roll by the pre-tightening force of the carrier tape roll, thus avoiding damage or misalignment of the components.

[0034] This machine can adapt to different specifications and types of components. By simply changing the corresponding component rolls and carrier tape rolls, different products can be packaged, which improves the machine's versatility and flexibility. Attached Figure Description

[0035] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.

[0036] In the attached diagram:

[0037] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0038] Figure 2 This is a schematic diagram of the main structure of the cutting structure of this utility model;

[0039] Figure 3 This is a schematic diagram of the main structure of the material transfer assembly of this utility model;

[0040] Figure 4 This is a schematic diagram of the exploded structure of the material transfer component of this utility model.

[0041] The attached diagram lists the components represented by each number as follows:

[0042] 1. Carrier tape roll; 10. Transfer assembly; 1001. Transfer motor; 1002. First slide rail; 1003. First slider; 1004. Second slide rail; 1005. Second slider; 1006. Tension spring; 1007. Connecting pin; 1008. Fixing plate; 1009. Third slide rail; 1010. Third slider; 1011. Connector; 1012. Component body; 1013. Connecting block; 1014. Limiting frame; 1015. Mounting plate; 1016. Rocker arm; 2. Machine body; 3. Guide plate; 4. Conveying bracket; 5. Cutting structure; 501. Fixing head; 502. Blade; 503. Connecting plate; 504. Cutting cylinder; 505. Fixing frame; 6. Guide frame; 7. Component roll; 8. Support; 9. Coated roll. Detailed Implementation

[0043] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0044] Please see Figures 1 to 4 As shown, the embodiments provided by this utility model are as follows:

[0045] Example 1

[0046] An automatic cutting carrier packaging machine includes a machine body 2, a conveyor frame 4 installed on the conveyor body 2, a carrier roll 1 and a film-coated roll 9 respectively located at both ends of the conveyor frame 4 on the machine body 2, and a guide plate 3 is provided at one end of the conveyor frame 4. The carrier roll 1 is guided into the conveyor frame 4 through the guide plate 3. The setting of the guide plate 3 enables the carrier roll 1 to enter the conveyor frame 4 smoothly and orderly, avoiding confusion and misalignment of the carrier roll 1 during the conveying process. This design not only improves the accuracy and stability of the conveying process, but also makes the machine structure more reasonable and compact. A transfer assembly 10 and a cutting structure 5 are respectively installed on both sides of the conveying bracket 4 on the machine body 2. A component roll 7 is mounted on one end of the transfer assembly 10 via a bracket 8. A guide frame 6 is located below the component roll 7 on the machine body 2. The component roll 7 is guided by the guide frame 6 to the transfer assembly 10. The guide frame 6 ensures that the component roll 7 can smoothly and orderly guide the component body 1012 to the transfer assembly. In 10 places, the component body 1012 is avoided from being confused and misaligned during the feeding process, which improves the accuracy and stability of feeding. The cutting structure 5 is equipped with a fixing frame 505. The cutting structure 5 is installed on the machine body 2 through the fixing frame 505. A cutting cylinder 504 is installed on one side of the fixing frame 505. A connecting plate 503 is installed at the output end of the cutting cylinder 504. A fixing head 501 is installed on the connecting plate 503. A blade 502 is connected to the fixing head 501. The cutting cylinder 504 pulls the blade 502 to cut the packaged carrier tape roll 1.

[0047] Example 2

[0048] To facilitate the placement of the component body 1012 into the carrier tape roll 1, for example, as shown... Figures 1 to 4As shown, this utility model also includes: a material transfer assembly 10 with a mounting plate 1015, a material transfer motor 1001 mounted on the mounting plate 1015, a rocker arm 1016 mounted on the output end of the material transfer motor 1001, a connecting block 1013 connected to the rocker arm 1016, a second slide rail 1004 mounted on the mounting plate 1015, a limit frame 1014 slidably mounted on the mounting plate 1015 via the second slide rail 1004, a second slider 1005 mounted on the back of the limit frame 1014, and the limit frame 1014 slidably mounted on the mounting plate 1015 via the second slider 1005. The cooperation between the second slider 1005 and the mounting plate 1015 allows the limit frame 1014 to slide flexibly on the mounting plate 1015, thereby achieving precise control of the component body 1012 during the material transfer process. This design not only improves the accuracy of material transfer, but also makes the machine structure more compact and stable. A connecting pin 1007 is installed on the limit frame 1014, and a tension spring 1006 is connected to the support frame of the material transfer assembly 10. The limit frame 1014 is provided with reset power through the tension spring 1006. The tension spring 1006 enables the limit frame 1014 to automatically reset after completing the material transfer action, preparing for the next material transfer action. This design not only simplifies the machine's operation process but also improves its efficiency. A first slider 1003 is slidably mounted on the limit frame 1014 via a first slide rail 1002. The first slider 1003 is connected and fixed to the connecting block 1013. A connector 1011 is connected to the first slider 1003 via a fixing plate 1008. A third slide rail 1009 is provided at the bottom of the fixing plate 1008. A third slider 1010 is slidably mounted on the bottom of the fixing plate 1008 via the third slide rail 1009. The connector 1011 is located on the third slider 1010. The cooperation between the third slide rail 1009 and the third slider 1010 allows the connector 1011 to slide flexibly on the fixing plate 1008, thereby achieving precise control of the component body 1012 during the insertion process. This design not only improves the accuracy of the insertion but also makes the machine structure more flexible and reliable. Component bodies 1012 are evenly distributed on the component roll 7, and each component body 1012 is held firmly to the connector 1011 by its own elasticity. When the component body 1012 is placed into the carrier tape roll 1, the pre-tension force of the carrier tape roll 1 causes the component body 1012 to detach from the connector 1011. The component body 1012, held firmly to the connector 1011 by its own elasticity, ensures the stability and accuracy of the components during the feeding process. Simultaneously, when the component body 1012 is placed into the carrier tape roll 1, the pre-tension force of the carrier tape roll 1 allows the component body 1012 to smoothly detach from the connector 1011, preventing damage or misalignment of the components during packaging.

[0049] Working principle:

[0050] The component body 1012 on the component roll 7 is secured to the connector 1011 of the transfer assembly 10 by its own elasticity. The carrier tape roll 1 and the coated tape roll 9 are respectively installed at both ends of the machine body 2 and guided into the conveyor bracket 4 by the guide plate 3. After the machine is started, the conveyor bracket 4 begins to move, conveying the carrier tape roll 1 and the coated tape roll 9 forward.

[0051] When the carrier tape roll 1 moves below the transfer assembly 10, the transfer motor 1001 starts, driving the first slider 1003 on the limiting frame 1014 to slide on the first slide rail 1002 via the rocker arm 1016 and connecting block 1013. The connector 1011 moves together with the first slider 1003, moving the component body 1012 clamped thereon above the carrier tape roll 1. Under the action of the tension spring 1006, the limiting frame 1014 and the connector 1011 reset, and the component body 1012 disengages from the connector 1011 due to its own weight and the preload of the carrier tape roll 1, falling into the predetermined position of the carrier tape roll 1.

[0052] Once a certain number of components are loaded onto the carrier tape roll 1, the cutting structure 5 begins operation. The cutting cylinder 504 is activated, pushing the connecting plate 503 and the blade 502 forward to cut the carrier tape roll 1. The cut carrier tape roll 1, along with the components on it, is then packaged to form individual packaging units.

[0053] The cut and sealed packaging units continue to be conveyed forward via conveyor tray 4 until they are collected and output by the receiving mechanism (not explicitly mentioned in the description, but usually part of the machine).

[0054] Throughout the entire process, the various components of the machine work together to automate the feeding, transfer, cutting, and packaging of components, greatly improving production efficiency and quality. At the same time, the machine's rational structural design makes operation and maintenance simple and quick.

[0055] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0056] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic cutting carrier packaging machine, comprising a machine body (2), a conveyor frame (4) mounted on the conveyor body (2), a carrier roll (1) and a film-coated roll (9) respectively located at both ends of the conveyor frame (4) on the machine body (2), and a material transfer assembly (10) and a cutting structure (5) respectively mounted on both sides of the conveyor frame (4) on the machine body (2), characterized in that: The component roll (7) is mounted on one end of the transfer assembly (10) of the machine body (2) via a bracket (8). The cutting structure (5) is provided with a fixing frame (505). The cutting structure (5) is mounted on the machine body (2) via the fixing frame (505). A cutting cylinder (504) is mounted on one side of the fixing frame (505). A connecting plate (503) is mounted on the output end of the cutting cylinder (504). A fixing head (501) is mounted on the connecting plate (503). A blade (502) is connected to the fixing head (501). The cutting cylinder (504) pulls the blade (502) to cut the packaged carrier roll (1). The material transfer assembly (10) is provided with a mounting plate (1015), on which a material transfer motor (1001) is mounted. A rocker arm (1016) is mounted at the output end of the material transfer motor (1001). A connecting block (1013) is connected to the rocker arm (1016). A second slide rail (1004) is provided on the mounting plate (1015). A limit frame (1014) is slidably mounted on the mounting plate (1015) via the second slide rail (1004). A first slider (1003) is slidably mounted on the limit frame (1014) via a first slide rail (1002). The first slider (1003) is connected and fixed to the connecting block (1013). A connector (1011) is connected to the first slider (1003) via a fixing plate (1008).

2. The automatic cutting carrier packaging machine according to claim 1, characterized in that: The machine body (2) is provided with a guide frame (6) located below the component roll (7), and the component roll (7) is guided by the guide frame (6) to the transfer assembly (10).

3. The automatic cutting carrier packaging machine according to claim 1, characterized in that: The back of the limiting frame (1014) is provided with a second slider (1005), and the limiting frame (1014) is slidably mounted on the mounting plate (1015) via the second slider (1005).

4. The automatic cutting carrier packaging machine according to claim 1, characterized in that: A connecting pin (1007) is installed on the limiting frame (1014), and a tension spring (1006) is connected to the support frame of the material transfer assembly (10). The limiting frame (1014) is provided with reset power through the tension spring (1006).

5. The automatic cutting carrier packaging machine according to claim 1, characterized in that: The bottom end of the fixing plate (1008) is provided with a third slide rail (1009), and a third slider (1010) is slidably installed on the bottom end of the fixing plate (1008) via the third slide rail (1009). The plug (1011) is located on the third slider (1010).

6. The automatic cutting carrier packaging machine according to claim 1, characterized in that: The component roll (7) is uniformly provided with component bodies (1012), and the component bodies (1012) are clamped onto the connector (1011) by their own elasticity. When the component bodies (1012) are placed into the carrier tape roll (1), the pre-tightening force of the carrier tape roll (1) on the component bodies (1012) causes the component bodies (1012) to detach from the connector (1011).

7. The automatic cutting carrier packaging machine according to claim 1, characterized in that: One end of the conveyor bracket (4) is provided with a guide plate (3), and the carrier roll (1) is guided into the conveyor bracket (4) through the guide plate (3).

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