Multi-dimensional feeding equipment

Abstract

The utility model discloses a multi-dimensional feeding device, which is used for conveying a shaft core of a winch to a specified position to complete a feeding process, and comprises a base, an X-axis conveying mechanism, a Y-axis conveying mechanism, a Z-axis conveying mechanism and a material supporting platform mechanism, the shaft core of the winch placed on the material supporting platform mechanism is conveyed to a designated position through linkage of the X-axis conveying mechanism, the Y-axis conveying mechanism and the Z-axis conveying mechanism, an operator only needs to input an instruction on an operation table, and the equipment can automatically complete the complex feeding task of the shaft core of the winch. According to the automatic feeding device, the production efficiency is greatly improved, the production period is effectively shortened, the feeding error caused by human factors is remarkably reduced, the stability of the product quality is improved, and a solid foundation is laid for the winch production to a new stage of high quality and high efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment technical field, especially is multi -dimensional feeding equipment. BACKGROUND

[0002] Traditional feeding equipment adopts simple mechanical transmission structure, such as belt, chain transmission. After long-term use, the belt will appear slack, and the chain will produce wear and tear, resulting in transmission precision decline. This problem is prone to position deviation when high-precision positioning is carried out on the winch shaft core, and cannot meet the strict requirements of modern winch manufacturing on the assembly precision of parts.

[0003] Most existing equipment lacks real-time monitoring and feedback system for feeding position. The equipment can only run according to the preset program, and cannot adjust the feeding position according to the actual situation. Once the material deviation, jam and other abnormal conditions occur in the feeding process, the equipment is difficult to respond quickly, which ultimately leads to the reduction of feeding precision.

[0004] Part of the feeding equipment can only realize single-dimensional material conveying. To complete the complex space feeding task, it needs to switch the equipment or manual intervention several times. This not only increases the feeding link and prolongs the feeding time, but also reduces the overall production efficiency.

[0005] The response speed of the driving system of the traditional equipment is slow, and there is obvious delay from receiving the feeding instruction to starting to execute the action. In the fast-paced production environment, this delay will accumulate, which seriously affects the overall operation efficiency of the production line.

[0006] At the same time, many feeding equipment adopt fixed mechanical structure, which cannot be flexibly adjusted according to different production sites and feeding requirements. When the production scale expands or the production layout changes, these equipment are difficult to adapt to the new environment, and may need to be reformed or even replaced on a large scale.

[0007] When different specifications of winch shaft core need to be conveyed, the equipment may not be compatible, and the equipment needs to be re-debugged or replaced parts, which undoubtedly increases the production cost and production cycle. UTILITY MODEL CONTENTS

[0008] The utility model aims at solving the above problems, designs multi -dimensional feeding equipment, and the equipment is used for conveying the shaft core of winch to the specified position, completes the feeding process, and the equipment comprises:

[0009] Base 1;

[0010] X-axis conveying mechanism 2 is installed in base 1;

[0011] Y-axis conveying mechanism 3 is mounted on X-axis conveying mechanism 2; Y-axis conveying mechanism 3 moves along the conveying motion direction of X-axis conveying mechanism 2;

[0012] Z-axis conveying mechanism 4 is mounted on Y-axis conveying mechanism 3; Z-axis conveying mechanism 4 moves along the conveying motion direction of Y-axis conveying mechanism 3;

[0013] The material support platform mechanism 5 is mounted on the Z-axis conveying mechanism 4; the shaft of the winch is placed on the material support platform mechanism 5;

[0014] The shaft of the winch placed on the material support platform mechanism 5 is transported to the designated position through the linkage of the X-axis conveying mechanism 2, the Y-axis conveying mechanism 3, and the Z-axis conveying mechanism 4.

[0015] Furthermore, the X-axis conveying mechanism 2 includes:

[0016] Multiple sets of bottom pulleys 201 are installed sequentially at required intervals on the inner bottom surface of the base 1 along the length of the base 1.

[0017] Multiple sets of auxiliary pulleys 202 are installed sequentially at required intervals on opposite inner surfaces of the base 1 along its length; the multiple sets of bottom pulleys 201 correspond to the multiple sets of auxiliary pulleys 202.

[0018] The X-axis telescopic frame 203 is located inside the base 1; the bottom end of the X-axis telescopic frame 203 is located inside multiple sets of bottom pulleys 201; the upper end of the X-axis telescopic frame 203 is located inside multiple sets of auxiliary pulleys 202.

[0019] X-axis mounting base 204 is mounted on the upper surface of one end of X-axis telescopic bracket 203;

[0020] X-axis telescopic cylinder 205 is mounted on one end of base 1, and its telescopic end is hinged to the side surface of X-axis mounting base 204.

[0021] The X-axis telescopic frame 203 and the X-axis mounting base 204 are pushed to move along the length direction of the base 1 by the telescopic end of the X-axis telescopic cylinder 205.

[0022] Furthermore, the Y-axis conveying mechanism 3 includes:

[0023] At least one set of mounting plates 301 are respectively mounted on the corresponding side surfaces of the X-axis mounting base 204; the mounting position of the mounting plates 301 is perpendicular to the extension and retraction direction of the X-axis conveying mechanism 2.

[0024] At least one set of slides 302 are respectively installed on the corresponding mounting plates 301;

[0025] Y-axis mounting frame 303 is slidably mounted in a set of slide grooves 302 via slide rail 304 located in Y-axis mounting frame 303;

[0026] Push block 305, one end of which is fixedly mounted on the end face of Y-axis mounting frame 303;

[0027] Y-axis telescopic cylinder 306 is mounted on mounting plate 301; and the telescopic end of Y-axis telescopic cylinder 306 is hinged to the other end of push block 305.

[0028] The Y-axis mounting frame 303 is pushed along the length direction of the slide groove 302 by the telescopic end of the Y-axis telescopic cylinder 306.

[0029] Furthermore, the Z-axis conveying mechanism 4 includes:

[0030] At least one set of first sliding grooves 401 are formed on opposite inner surfaces at one end of the Y-axis mounting frame 303;

[0031] The first connecting rod 402 has its two ends located in the corresponding first sliding groove 401;

[0032] The transmission structure 403 is mounted on the first connecting rod 402;

[0033] The handle 404 has one end mounted on the transmission structure 403 and the other end passing through one end of the Y-axis mounting frame 303;

[0034] The second connecting rod 405 is fixedly installed on the other end of the Y-axis mounting frame 303;

[0035] Two sets of shear support beams 406; each set of shear support beams 406 is composed of two intersecting and hinged shear support rods 407; an intermediate connecting rod 408 is provided between the two sets of shear support beams 406, and the intermediate connecting rod 408 is connected to the hinge joint of the two sets of shear support beams 406.

[0036] Z-axis lifting frame 409, which is located above the two sets of shear support beams 406;

[0037] At least one set of second sliding grooves 410 are respectively opened on the opposite inner side of one end of the Z-axis lifting frame 409;

[0038] The third connecting rod 411 has its two ends located in the corresponding second sliding groove 410;

[0039] The fourth connecting rod 412 is installed on the other end of the Z-axis lifting frame 409;

[0040] Each shear support rod 407 is hinged at both ends to the ends of the corresponding first connecting rod 402, second connecting rod 405, third connecting rod 411 and fourth connecting rod 412 respectively.

[0041] Rotating the handle 404 causes the first connecting rod 402 to move within the first sliding groove 401 via the transmission structure 403, thereby causing the Z-axis lifting frame 409 to move vertically under the support of the shear support beam 406.

[0042] Furthermore, the transmission structure 403 includes:

[0043] Box 4031;

[0044] The first helical gear 4032 is located inside the housing 4031; the center of the first helical gear 4032 is connected to the handle 404.

[0045] The second helical gear 4033 is located inside the housing 4031. The second helical gear 4033 meshes with the first helical gear 4032, and the first helical gear 4032 is arranged perpendicular to each other.

[0046] The drive gear 4034 is located inside the housing 4031; the drive gear 4034 is coaxial with the second helical gear 4033.

[0047] Driven gear 4035 is located inside housing 4031; driven gear 4035 meshes with driving gear 4034;

[0048] The second connecting rod 405 is inserted into the center of the driven gear 4035;

[0049] The rotating handle 404 causes the first helical gear 4032 to rotate, which in turn drives the second helical gear 4033 and the driving gear 4034 to rotate synchronously, causing the second connecting rod 405 mounted on the driven gear 4035 to rotate.

[0050] Furthermore, the material support platform mechanism 5 includes:

[0051] The material support mounting plate 501 is fixedly mounted on the Z-axis lifting frame 409;

[0052] Multiple support inclined plates 502 are symmetrically installed on both sides of the upper surface of the material support mounting plate 501;

[0053] At least two support plates 503 are respectively installed on multiple supporting inclined plates 502, and the two support plates 503 are symmetrical inward;

[0054] Multiple omnidirectional balls 504 are respectively installed on corresponding trays 503;

[0055] The winch shaft is placed on multiple universal balls 504, and the winch shaft rotates through the universal balls 504.

[0056] Furthermore, the device also includes: an operating table 6 and at least two gas generators 7 mounted on the operating table;

[0057] The two gas generators 7 are connected to the X-axis telescopic cylinder 205 and the Y-axis telescopic cylinder 306 respectively through corresponding air pipes.

[0058] By utilizing the technical solution of this invention, the performance of the equipment in the X and Y axes is fundamentally improved through the coordinated operation of the gas generator 7 and the X-axis and Y-axis telescopic cylinders. The gas generator 7, with its highly efficient gas production capacity, can respond to commands issued by the control panel 6 in a very short time, continuously providing a stable and precisely pressurized compressed gas to the X-axis telescopic cylinder 205 and the Y-axis telescopic cylinder 306. Thanks to the precise design of the gas transmission system, the compressed gas can reach the two cylinders quickly and without loss.

[0059] In the X-axis direction, the gas entering the X-axis telescopic cylinder 205 pushes the piston, driving the X-axis telescopic frame 203 and the X-axis mounting base 204 with extremely high speed and precise force. Guided by a high-precision track system consisting of the bottom pulley 201 and auxiliary pulley 202, the X-axis telescopic frame 203 moves smoothly along the length of the base 1, achieving precise displacement of the winch shaft in the X-axis direction. A position sensor monitors the movement of the X-axis telescopic frame 203 in real time and feeds the data back to the control panel 6. Based on this data, the operator or equipment control system can fine-tune the gas generation parameters of the gas generator 7 and the working status of the X-axis telescopic cylinder 205, ensuring that the positioning error of the shaft in the X-axis direction is controlled within a minimal range.

[0060] In the Y-axis direction, the Y-axis telescopic cylinder 306, driven by gas, pushes the pusher block 305 in a similarly efficient and precise manner. The pusher block 305 drives the Y-axis mounting frame 303 to move along the precision-machined slide groove 302. The slide rail 304 on the Y-axis mounting frame 303 fits tightly with the slide groove 302, which not only reduces friction during movement but also ensures the accuracy of the movement trajectory. Similar to the X-axis direction, a sensor is also provided in the Y-axis direction to monitor and provide feedback on the position of the Y-axis mounting frame 303 in real time.

[0061] The rapid response and precise positioning of the X and Y axes create favorable conditions for the operation of the Z-axis conveying mechanism 4 and the material support platform mechanism 5. Once the shaft core is accurately conveyed into position in the X and Y axis directions, the Z-axis conveying mechanism 4 is activated. Under the operator's control, the transmission structure 403 pushes the Z-axis lifting frame 409 via the shear support beam 406, achieving precise lifting and lowering of the shaft core in the Z-axis direction. Multiple universal balls 504 on the material support platform mechanism 5 can flexibly adjust the angle of the shaft core during conveying while ensuring stable placement of the shaft core.

[0062] The close coordination between the various mechanisms of the multi-dimensional feeding equipment creates a highly automated feeding system. This system greatly reduces manual intervention; operators only need to input commands on the control panel 6, and the equipment can automatically complete the complex feeding task of the winch shaft. This not only significantly improves production efficiency and effectively shortens the production cycle, but also significantly reduces feeding errors caused by human factors, enhances product quality stability, and lays a solid foundation for winch production to enter a new stage of high quality and high efficiency. Attached Figure Description

[0063] Figure 1 This is a schematic diagram of the overall structure of the multi-dimensional feeding device described in this utility model;

[0064] Figure 2 This is a schematic diagram of the X-axis conveying mechanism described in this utility model;

[0065] Figure 3 This is a side view of the X-axis conveying mechanism described in this utility model;

[0066] Figure 4 This is a schematic diagram of the structure of the Y-axis conveying mechanism and the Z-axis conveying mechanism described in this utility model;

[0067] Figure 5 This is a perspective view of the Z-axis conveying mechanism described in this utility model;

[0068] Figure 6 This is a perspective view of the transmission structure described in this utility model;

[0069] Figure 7 This is a schematic diagram of the material support platform mechanism described in this utility model;

[0070] In the diagram, 1. Base;

[0071] 2. X-axis conveying mechanism; 201. Bottom pulley; 202. Auxiliary pulley; 203. X-axis telescopic frame; 204. X-axis mounting base; 205. X-axis telescopic cylinder;

[0072] 3. Y-axis conveying mechanism; 301. Mounting plate; 302. Slide groove; 303. Y-axis mounting frame; 304. Slide rail; 305. Push block; 306. Y-axis telescopic cylinder;

[0073] 4. Z-axis conveying mechanism; 401. First sliding groove; 402. First connecting rod; 403. Transmission structure; 4031. Housing; 4032. First helical gear; 4033. Second helical gear; 4034. Driving gear; 4035. Driven gear; 404. Handle; 405. Second connecting rod; 406. Shear support beam; 407. Shear support rod; 408. Intermediate connecting rod; 409. Z-axis lifting frame; 410. Second sliding groove; 411. Third connecting rod; 412. Fourth connecting rod;

[0074] 5. Material support platform mechanism; 501. Material support mounting plate; 502. Supporting inclined plate; 503. Support plate; 504. Universal ball;

[0075] 6. Control panel; 7. Gas generator. Detailed Implementation

[0076] To better understand this utility model, the following description is provided in conjunction with specific embodiments and accompanying drawings. The multi-dimensional feeding device is used to transport the shaft core of a winch to a designated position to complete the feeding process. The device includes: a base 1.

[0077] Specifically, the main body of the equipment is built on base 1. Base 1 is made of high-strength steel, capable of withstanding various stresses during equipment operation, ensuring that the feeding accuracy is not affected by shaking or vibration during operation. The surface of base 1 undergoes special anti-rust treatment, extending the service life of the equipment and reducing maintenance costs. At the same time, base 1 can be equipped with multiple adjustable feet, allowing operators to fine-tune the level of the equipment according to different ground conditions, further ensuring feeding accuracy.

[0078] The equipment also includes: an X-axis conveyor mechanism 2, which is installed inside the base 1;

[0079] Furthermore, the X-axis conveying mechanism 2 includes:

[0080] Multiple sets of bottom pulleys 201 are installed sequentially at required intervals on the inner bottom surface of the base 1 along the length of the base 1.

[0081] Specifically, these pulleys are made of high-strength wear-resistant materials, which can bear most of the weight of the X-axis telescopic frame 203 and provide stable support during its movement, effectively reducing moving friction and ensuring the smooth operation of the X-axis telescopic frame 203.

[0082] Multiple sets of auxiliary pulleys 202 are installed sequentially at required intervals on opposite inner surfaces of the base 1 along the length of the base 1; the multiple sets of bottom pulleys 201 correspond to the multiple sets of auxiliary pulleys 202.

[0083] Specifically, multiple sets of auxiliary pulleys 202 are precisely positioned to correspond to the bottom pulleys 201. This coordination not only constrains the movement trajectory of the X-axis telescopic frame 203 from the side, preventing it from deviating during operation, but also works in synergy with the bottom pulleys 201 to further reduce the sway amplitude of the X-axis telescopic frame 203 and improve the stability of operation.

[0084] The X-axis telescopic frame 203 is located inside the base 1; the bottom end of the X-axis telescopic frame 203 is located inside multiple sets of bottom pulleys 201; the upper end of the X-axis telescopic frame 203 is located inside multiple sets of auxiliary pulleys 202.

[0085] Specifically, when the X-axis telescopic frame 203 moves, it can perform high-precision linear motion in the track system composed of the bottom pulley 201 and the auxiliary pulley 202, providing a stable displacement platform for the components subsequently installed on it.

[0086] X-axis mounting base 204 is mounted on the upper surface of one end of X-axis telescopic bracket 203.

[0087] Specifically, high-strength aluminum alloy is used, which reduces the overall weight while ensuring structural strength and improving the response speed of equipment operation.

[0088] The X-axis telescopic cylinder 205 is mounted on one end of the base 1, and its telescopic end is hinged to the side surface of the X-axis mounting base 204.

[0089] Specifically, this connection method ensures that the X-axis telescopic cylinder 205 can stably push the X-axis mounting base 204 to move, while also providing the X-axis mounting base 204 with a certain degree of freedom during movement, thus avoiding stress concentration problems caused by rigid connections.

[0090] The X-axis telescopic frame 203 and the X-axis mounting base 204 are pushed to move along the length direction of the base 1 by the telescopic end of the X-axis telescopic cylinder 205.

[0091] Specifically, during equipment operation, the X-axis telescopic cylinder 205 precisely controls its extension and retraction to push the X-axis mounting base 204. Since the X-axis mounting base 204 is fixedly connected to the X-axis telescopic frame 203, the X-axis telescopic frame 203 moves along the length of the base 1. During this movement, the bottom pulley 201 and auxiliary pulley 202 jointly guide the X-axis telescopic frame 203, ensuring smooth and precise linear motion, thereby accurately transporting the winch shaft mounted on the X-axis mounting base 204 to the designated position.

[0092] The device also includes a Y-axis conveying mechanism 3, which is mounted on the X-axis conveying mechanism 2; the Y-axis conveying mechanism 3 moves along the conveying motion direction of the X-axis conveying mechanism 2.

[0093] Furthermore, the Y-axis conveying mechanism 3 includes:

[0094] At least one set of mounting plates 301 are respectively mounted on the corresponding side surfaces of the X-axis mounting base 204; the mounting position of the mounting plates 301 is perpendicular to the extension and retraction direction of the X-axis conveying mechanism 2.

[0095] Specifically, the mounting plate 301 is precisely positioned perpendicular to the extension and retraction direction of the X-axis conveyor mechanism 2. This layout not only ensures the rational spatial arrangement of the Y-axis conveyor mechanism 3, avoiding interference with the movement of the X-axis conveyor mechanism 2, but also provides a stable support platform for the installation of subsequent components. The mounting plate 301 is made of high-quality carbon steel, and its surface has undergone rust-proofing and strengthening treatment, ensuring structural strength while extending its service life.

[0096] At least one set of slides 302 are respectively installed on the corresponding mounting plates 301;

[0097] Specifically, the chute 302 is manufactured using high-precision machining technology, resulting in a smooth and flat interior with extremely high dimensional accuracy. This design effectively reduces the friction of the Y-axis mounting frame 303 during sliding, ensuring smooth and stable operation. Simultaneously, the structural design of the chute 302 precisely constrains the movement trajectory of the Y-axis mounting frame 303, preventing wobbling or deviation during movement and ensuring high-precision feeding.

[0098] Y-axis mounting frame 303 is slidably mounted in a set of slide grooves 302 via slide rail 304 located in Y-axis mounting frame 303;

[0099] Specifically, the Y-axis mounting frame 303 is constructed entirely of high-strength aluminum alloy. While ensuring sufficient structural strength to support the weight of the shaft, it reduces its own weight, lowers energy consumption during equipment operation, and improves response speed. Furthermore, the internal structure of the Y-axis mounting frame 303 has been optimized for easy and quick installation of the winch shaft, improving feeding efficiency.

[0100] Push block 305, one end of which is fixedly mounted on the end face of Y-axis mounting frame 303;

[0101] Specifically, the push block 305 is made of high-strength alloy steel, which has excellent resistance to pressure and deformation. It can stably transmit the thrust of the Y-axis telescopic cylinder 306 to the Y-axis mounting frame 303, ensuring the stability of the Y-axis mounting frame 303 during movement.

[0102] Y-axis telescopic cylinder 306 is mounted on mounting plate 301; and the telescopic end of Y-axis telescopic cylinder 306 is hinged to the other end of push block 305.

[0103] Specifically, this connection method ensures that the Y-axis telescopic cylinder 306 can efficiently push the push block 305, thereby driving the Y-axis mounting frame 303 to move along the slide groove 302, and also provides a certain degree of freedom of movement for the Y-axis mounting frame 303 during movement, effectively avoiding stress concentration problems caused by rigid connection and extending the service life of the equipment.

[0104] The Y-axis mounting frame 303 is pushed along the length direction of the slide groove 302 by the telescopic end of the Y-axis telescopic cylinder 306.

[0105] Specifically, when the multi-dimensional feeding equipment enters its working state, after the X-axis conveying mechanism 2 transports the winch shaft to a specific position, the Y-axis conveying mechanism 3 begins to function. The Y-axis telescopic cylinder 306, through precise control of its extension and retraction, pushes the push block 305. Since the push block 305 is fixedly connected to the Y-axis mounting frame 303, the Y-axis mounting frame 303 moves along the length of the slide chute 302. During this movement, the slide rail 304 and the slide chute 302 cooperate to guide the Y-axis mounting frame 303 in a smooth and precise linear motion, thereby accurately transporting the winch shaft mounted on the Y-axis mounting frame 303 to the designated position in the Y-axis direction. Through the coordinated operation of the X-axis conveying mechanism 2 and the Y-axis conveying mechanism 3, the multi-dimensional feeding equipment achieves precise feeding of the winch shaft in a two-dimensional plane, meeting the requirements of complex production processes.

[0106] The device also includes: a Z-axis conveying mechanism 4, which is mounted on the Y-axis conveying mechanism 3; the Z-axis conveying mechanism 4 moves along the conveying motion direction of the Y-axis conveying mechanism 3;

[0107] Furthermore, the Z-axis conveying mechanism 4 includes:

[0108] At least one set of first sliding grooves 401 are formed on opposite inner surfaces at one end of the Y-axis mounting frame 303;

[0109] Specifically, the first sliding groove 401 is machined using precision milling, resulting in a smooth and flat groove wall with dimensional tolerances strictly controlled within a very small range. This high-precision machining not only ensures the smooth sliding of the first connecting rod 402 but also precisely constrains its motion trajectory, effectively preventing displacement deviations caused by shaking and ensuring the stable operation of the Z-axis conveying mechanism 4.

[0110] The first connecting rod 402 has its two ends located in the corresponding first sliding groove 401;

[0111] Specifically, it is made of high-strength alloy steel, possessing excellent resistance to bending and fatigue. During equipment operation, the first connecting rod 402 not only serves as the mounting carrier for the transmission structure 403, but also plays a crucial supporting and guiding role in the lifting movement of the Z-axis lifting frame 409.

[0112] The transmission structure 403 is mounted on the first connecting rod 402;

[0113] Furthermore, the transmission structure 403 includes:

[0114] Box 4031;

[0115] Specifically, its robust structure not only provides reliable protection for the internal gear components, effectively preventing dust and impurities from entering the transmission system and affecting the normal operation of the equipment, but also withstands various stresses generated during transmission, ensuring transmission stability. The surface of the 4031 housing is treated with rust prevention, extending the service life of the equipment.

[0116] The first helical gear 4032 is located inside the housing 4031; the center of the first helical gear 4032 is connected to the handle 404.

[0117] Specifically, during equipment operation, the operator rotates the handle 404, causing the first helical gear 4032 to rotate, thereby transmitting the rotational motion to the meshing second helical gear 4033. The design and manufacturing precision of the first helical gear 4032 directly affects the transmission efficiency and precision of the entire transmission structure.

[0118] The second helical gear 4033 is located inside the housing 4031. The second helical gear 4033 meshes with the first helical gear 4032, and the axes of the first helical gear 4032 are perpendicular to each other.

[0119] Specifically, the vertical meshing design enables a change in the direction of rotational motion, making the transmission structure more compact and adaptable to the spatial layout of the equipment. The second helical gear 4033 uses the same material and processing technology as the first helical gear 4032, ensuring its stability and reliability during meshing with the first helical gear 4032. Since the second helical gear 4033 is coaxial with the driving gear 4034, when the second helical gear 4033 rotates, the driving gear 4034 will also rotate synchronously.

[0120] The drive gear 4034 is located inside the housing 4031; the drive gear 4034 is coaxial with the second helical gear 4033.

[0121] Specifically, during the transmission process, the driving gear 4034 transmits the rotational motion from the second helical gear 4033 to the driven gear 4035 with which it meshes. The number of teeth and module of the driving gear 4034 are carefully designed to cooperate with the driven gear 4035 to achieve a suitable transmission ratio and meet the different lifting speed and accuracy requirements of the Z-axis lifting frame 409.

[0122] Driven gear 4035 is located inside housing 4031; driven gear 4035 meshes with driving gear 4034; second connecting rod 405 is inserted into the center of driven gear 4035;

[0123] Specifically, the second connecting rod 405 is inserted into the center of the driven gear 4035. When the driven gear 4035 rotates under the drive of the driving gear 4034, the second connecting rod 405 also rotates accordingly. The driven gear 4035 is manufactured using the same material and process as the driving gear 4034, ensuring stability and reliability during transmission. Simultaneously, the tooth surface of the driven gear 4035 undergoes special treatment to reduce the coefficient of friction when meshing with the driving gear 4034, thereby reducing energy loss and improving transmission efficiency.

[0124] The rotating handle 404 causes the first helical gear 4032 to rotate, which in turn drives the second helical gear 4033 and the driving gear 4034 to rotate synchronously, causing the second connecting rod 405 mounted on the driven gear 4035 to rotate.

[0125] Specifically, when the operator rotates the handle 404, the rotation of the handle 404 drives the first helical gear 4032 to rotate within the housing 4031. Since the first helical gear 4032 and the second helical gear 4033 mesh with each other and their axes are perpendicular, the rotation of the first helical gear 4032 causes the second helical gear 4033 to rotate in a direction perpendicular to it. Because the second helical gear 4033 is coaxial with the driving gear 4034, the rotation of the second helical gear 4033 drives the driving gear 4034 to rotate synchronously. The rotation of the driving gear 4034 then drives the driven gear 4035, which meshes with it, to rotate. Since the second connecting rod 405 is inserted at the center of the driven gear 4035, the rotation of the driven gear 4035 causes the second connecting rod 405 to rotate. As the second connecting rod 405 rotates, the shear support beam 406, which is hinged to the second connecting rod 405 and the first connecting rod 402, will extend or retract, thereby pushing the Z-axis lifting frame 409 to move in the vertical direction, achieving precise positioning of the winch shaft in the Z-axis direction.

[0126] Through this multi-stage gear transmission method, the transmission structure 403 not only realizes the change of rotational motion direction and the adjustment of transmission ratio, but also improves the stability and accuracy of transmission, providing a strong guarantee for the efficient operation of multi-dimensional feeding equipment.

[0127] The second connecting rod 405 is fixedly installed on the other end of the Y-axis mounting frame 303;

[0128] Specifically, the second connecting rod 405 cooperates with the first connecting rod 402 to provide a stable support point for the shear support beam 406. The second connecting rod 405 is made of the same high-strength alloy steel as the first connecting rod 402, ensuring that it can withstand various forces transmitted by the shear support beam 406 during equipment operation and guaranteeing the stability of the equipment.

[0129] Two sets of shear support beams 406; each set of shear support beams 406 is composed of two intersecting and hinged shear support rods 407; an intermediate connecting rod 408 is provided between the two sets of shear support beams 406, and the intermediate connecting rod 408 is connected to the hinge joint of the two sets of shear support beams 406.

[0130] Specifically, the shear support rod 407 is made of high-strength aluminum alloy tubing, which reduces the overall weight while ensuring structural strength. This unique shear structure design allows for flexible extension and retraction driven by the first connecting rod 402 and the second connecting rod 405, thereby propelling the Z-axis lifting frame 409 to rise and fall smoothly in the vertical direction.

[0131] Z-axis lifting frame 409, which is located above the two sets of shear support beams 406;

[0132] Specifically, the Z-axis lifting frame 409 is made of high-strength steel, and its internal structure has been optimized for easy and quick installation and fixation of the winch shaft. At the same time, the surface of the Z-axis lifting frame 409 has undergone rust-proofing treatment, effectively extending its service life.

[0133] At least one set of second sliding grooves 410 are respectively opened on the opposite inner side of one end of the Z-axis lifting frame 409;

[0134] Specifically, the second sliding groove 410 provides a precise sliding track for the third connecting rod 411, ensuring the stability and accuracy of the Z-axis lifting frame 409 during the lifting process.

[0135] The third connecting rod 411 has its two ends located in the corresponding second sliding groove 410;

[0136] Specifically, the third connecting rod 411, together with the fourth connecting rod 412, provides a support point for the upper end of the shear support beam 406. The third connecting rod 411 is manufactured using the same material and process as the first connecting rod 402, ensuring its reliability during equipment operation.

[0137] The fourth connecting rod 412 is installed on the other end of the Z-axis lifting frame 409;

[0138] Specifically, it works in conjunction with the third connecting rod 411 to jointly support the upper end of the shear support beam 406. The fourth connecting rod 412 is made of the same material and has the same performance as the third connecting rod 411, ensuring the balance and stability of the Z-axis lifting frame 409 during the lifting process.

[0139] Each shear support rod 407 is hinged at both ends to the ends of the corresponding first connecting rod 402, second connecting rod 405, third connecting rod 411 and fourth connecting rod 412 respectively.

[0140] Rotating the handle 404 causes the first connecting rod 402 to move within the first sliding groove 401 via the transmission structure 403, thereby causing the Z-axis lifting frame 409 to move vertically under the support of the shear support beam 406.

[0141] Specifically, after the multi-dimensional feeding equipment completes the feeding operations in the X and Y axes, if the position of the winch shaft needs to be adjusted in the Z axis direction, the operator only needs to rotate the handle 404. The rotation of the handle 404 drives the worm gear 4032 to rotate within the housing 4031. Since the worm gear 4032 meshes with the worm wheel 4033, the worm wheel 4033 rotates accordingly. The rotation of the worm wheel 4033 causes the second connecting rod 405, which is inserted at its center, to rotate, thereby driving the first connecting rod 402 to move within the first sliding groove 401. As the relative positions of the first connecting rod 402 and the second connecting rod 405 change, the two sets of shear support beams 406 extend or retract under the action of the intermediate connecting rod 408. Since the two ends of each shear support rod 407 are hinged to the two ends of the corresponding first connecting rod 402, second connecting rod 405, third connecting rod 411, and fourth connecting rod 412, respectively, the extension or contraction of the shear support beam 406 will push the Z-axis lifting frame 409 to move vertically. During the lifting and lowering process of the Z-axis lifting frame 409, the third connecting rod 411 slides within the second sliding groove 410, precisely constraining the movement trajectory of the Z-axis lifting frame 409 to ensure its smooth and accurate ascent or descent. In this way, the multi-dimensional feeding equipment achieves precise positioning and conveying of the winch shaft core in three-dimensional space, meeting the needs of various complex production processes.

[0142] The equipment also includes: a material support platform mechanism 5, which is mounted on the Z-axis conveying mechanism 4; and the shaft of the winch is placed on the material support platform mechanism 5.

[0143] Furthermore, the material support platform mechanism 5 includes:

[0144] The material support mounting plate 501 is fixedly mounted on the Z-axis lifting frame 409;

[0145] Specifically, the material support mounting plate 501 is made of high-quality Q345 steel plate and is fixedly connected to the Z-axis lifting frame 409 by high-strength bolts. During installation, high-precision positioning fixtures are used to ensure that the mounting planes of the material support mounting plate 501 and the Z-axis lifting frame 409 are completely fitted together and the mounting holes are precisely aligned, effectively avoiding uneven stress caused by installation errors. The material support mounting plate 501 not only provides a stable mounting foundation for subsequent components, but also has a strong load-bearing capacity, capable of withstanding the weight of the winch shaft and various forces generated during the conveying process.

[0146] Multiple support inclined plates 502 are symmetrically installed on both sides of the upper surface of the material support mounting plate 501;

[0147] Specifically, the support ramp 502 is made of aluminum alloy and anodized, which reduces the overall weight while improving surface hardness and corrosion resistance. The inclination angle of the support ramp 502 is precisely calculated and designed to provide stable support for the pallet 503 and optimize the spatial layout of the entire material handling platform mechanism 5, ensuring the stability of the winch shaft during placement and conveying. During installation, professional positioning fixtures are used to ensure the installation angle and positional accuracy of the support ramp 502, providing reliable assurance for the installation of the pallet 503.

[0148] At least two support plates 503 are respectively installed on multiple supporting inclined plates 502, and the two support plates 503 are symmetrical inward;

[0149] Specifically, the support plate 503 is made of high-strength engineering plastic, possessing excellent wear resistance, corrosion resistance, and self-lubricating properties. This material not only effectively protects the winch shaft surface from scratches but also reduces the friction between the shaft and the support plate 503, facilitating the free rotation of the shaft under the action of the universal ball 504. The surface of the support plate 503 undergoes special treatment, increasing the contact area with the universal ball 504, improving the installation stability of the universal ball 504, and ensuring that the universal ball 504 does not shift during shaft rotation.

[0150] Multiple omnidirectional balls 504 are respectively installed on corresponding trays 503;

[0151] Specifically, the 504 universal balls are made of stainless steel with a polished surface, offering excellent rotational flexibility and wear resistance. The installation position of each 504 universal ball is precisely calculated to ensure that the winch shaft can rotate freely 360 degrees when placed on multiple balls, meeting the needs of different production processes for shaft angle adjustment. Specialized installation tools are used during installation of the 504 universal balls to ensure proper installation depth and perpendicularity, allowing them to fully utilize their rotational function.

[0152] The winch shaft is placed on multiple universal balls 504, and the winch shaft rotates through the universal balls 504.

[0153] The shaft of the winch placed on the material support platform mechanism 5 is transported to the designated position through the linkage of the X-axis conveying mechanism 2, the Y-axis conveying mechanism 3, and the Z-axis conveying mechanism 4.

[0154] Specifically, when the winch shaft is conveyed to the material support platform mechanism 5, the shaft is placed directly on multiple universal balls 504. During production, if the angle of the winch shaft needs to be adjusted, the operator can manually rotate the shaft. Due to the excellent rotational flexibility of the universal balls 504, the shaft can easily achieve 360-degree rotation. During the rotation of the shaft, the support plate 503 provides stable support for the universal balls 504, ensuring that the universal balls 504 will not shift or fall off due to the rotation of the shaft. At the same time, the supporting inclined plate 502 and the material support mounting plate 501 work together to bear the weight of the shaft and various forces generated during rotation, ensuring the overall stability of the material support platform mechanism 5. Through the coordinated operation of the material support platform mechanism 5 with the Z-axis conveying mechanism 4, Y-axis conveying mechanism 3, and X-axis conveying mechanism 2, the multi-dimensional feeding equipment can achieve precise adjustment of the winch shaft in all directions in terms of spatial position and angle, meeting the complex and ever-changing production process requirements.

[0155] Multi-dimensional feeding equipment, through the close cooperation between its various mechanisms, continuously improves the accuracy and efficiency of feeding, providing strong support for the automation and intelligence of winch production, effectively reducing production costs and improving product quality.

[0156] Furthermore, the device also includes: an operating table 6 and at least two gas generators 7 mounted on the operating table;

[0157] The two gas generators 7 are connected to the X-axis telescopic cylinder 205 and the Y-axis telescopic cylinder 306 respectively through corresponding gas pipes (not shown in the figure).

[0158] Specifically, the trachea is made of a composite material of high-quality rubber and high-strength fiber, which has good flexibility, pressure resistance, and corrosion resistance, and can withstand high gas pressure while effectively preventing gas leakage. During the connection process, all trachea joints adopt a professional sealing design and undergo rigorous sealing tests to ensure a tight connection and eliminate air leakage.

[0159] Once the equipment is started, the operator issues control commands through the control panel 6, and the corresponding gas generator 7 responds quickly, starting to generate compressed gas. The compressed gas is transmitted via pipes to the X-axis telescopic cylinder 205 and the Y-axis telescopic cylinder 306. In the X-axis direction, the gas enters the X-axis telescopic cylinder 205, pushing the piston to move, which in turn drives the X-axis telescopic frame 203 and the X-axis mounting base 204 to move precisely along the length of the base 1, achieving precise conveying of the winch shaft in the X-axis direction. In the Y-axis direction, the gas drives the Y-axis telescopic cylinder 306, pushing the pusher block 305, which in turn moves the Y-axis mounting frame 303 along the slide groove 302, completing the position adjustment of the winch shaft in the Y-axis direction.

[0160] The coordinated operation of the gas generator 7 with the X-axis telescopic cylinder 205 and the Y-axis telescopic cylinder 306 significantly improves the response speed and positioning accuracy of the equipment in the X and Y axes. Combined with the Z-axis conveying mechanism 4 and the material support platform mechanism 5, the multi-dimensional feeding equipment can more efficiently and accurately complete the complex feeding task of the winch shaft core, greatly improving the automation level of the production process, reducing manual intervention, and laying a solid foundation for the high-quality and high-efficiency development of winch production.

[0161] The above technical solution only embodies the preferred technical solution of this utility model. Any changes that may be made by those skilled in the art to certain parts of it embody the principle of this utility model and fall within the protection scope of this utility model.

Claims

1. A multi-dimensional feeding device, characterized in that, This equipment is used to transport the winch shaft to a designated position, completing the feeding process. The equipment includes: Base (1); X-axis conveying mechanism (2), which is installed in base (1); The Y-axis conveying mechanism (3) is mounted on the X-axis conveying mechanism (2); the Y-axis conveying mechanism (3) moves along the conveying motion direction of the X-axis conveying mechanism (2); Z-axis conveying mechanism (4) is mounted on Y-axis conveying mechanism (3); Z-axis conveying mechanism (4) moves along the conveying motion direction of Y-axis conveying mechanism (3); The material support platform mechanism (5) is installed on the Z-axis conveying mechanism (4); the shaft of the winch is placed on the material support platform mechanism (5); The shaft of the winch placed on the material support platform mechanism (5) is transported to the designated position through the linkage of the X-axis conveying mechanism (2), the Y-axis conveying mechanism (3), and the Z-axis conveying mechanism (4).

2. The multi-dimensional feeding device according to claim 1, characterized in that, The X-axis conveying mechanism (2) includes: Multiple sets of bottom pulleys (201) are installed sequentially at required intervals on the inner bottom surface of the base (1) along the length direction of the base (1); Multiple sets of auxiliary pulleys (202) are installed sequentially at required intervals on opposite inner surfaces of the base (1) along the length of the base (1); the multiple sets of bottom pulleys (201) correspond to the multiple sets of auxiliary pulleys (202) in position; The X-axis telescopic frame (203) is located inside the base (1); the bottom end of the X-axis telescopic frame (203) is located inside multiple sets of bottom pulleys (201); the upper end of the X-axis telescopic frame (203) is located inside multiple sets of auxiliary pulleys (202); X-axis mounting base (204) is mounted on the upper surface of one end of the X-axis telescopic bracket (203); X-axis telescopic cylinder (205) is mounted on one end of base (1), and its telescopic end is hinged to the side surface of X-axis mounting base (204). The X-axis telescopic frame (203) and the X-axis mounting base (204) are pushed along the length direction of the base (1) by the telescopic end of the X-axis telescopic cylinder (205).

3. The multi-dimensional feeding device according to claim 2, characterized in that, The Y-axis conveying mechanism (3) includes: At least one set of mounting plates (301) are respectively mounted on the corresponding side surfaces of the X-axis mounting base (204); the mounting position of the mounting plates (301) is perpendicular to the extension and retraction direction of the X-axis conveying mechanism (2); At least one set of slides (302) are respectively mounted on the corresponding mounting plates (301); The Y-axis mounting frame (303) is slidably mounted in a set of slide grooves (302) via a slide rail (304) located in the Y-axis mounting frame (303); A push block (305) is fixedly mounted at one end on the end face of the Y-axis mounting frame (303); A Y-axis telescopic cylinder (306) is mounted on a mounting plate (301); and the telescopic end of the Y-axis telescopic cylinder (306) is hinged to the other end of the push block (305). The Y-axis mounting frame (303) is pushed along the length direction of the slide groove (302) by the telescopic end of the Y-axis telescopic cylinder (306).

4. The multi-dimensional feeding device according to claim 3, characterized in that, The Z-axis conveying mechanism (4) includes: At least one set of first sliding grooves (401) are formed on opposite inner surfaces at one end of the Y-axis mounting frame (303); The first connecting rod (402) has its two ends located in the corresponding first sliding groove (401); A transmission structure (403) is mounted on the first connecting rod (402); A handle (404) has one end mounted on a transmission structure (403) and the other end passing through one end of a Y-axis mounting frame (303); The second connecting rod (405) is fixedly installed on the other end of the Y-axis mounting frame (303); Two sets of shear support beams (406); each set of shear support beams (406) consists of two intersecting and hinged shear support rods (407); an intermediate connecting rod (408) is provided between the two sets of shear support beams (406), and the intermediate connecting rod (408) is connected to the hinge of the two sets of shear support beams (406). The Z-axis lifting frame (409) is located above the two sets of shear support beams (406); At least one set of second sliding grooves (410) are respectively opened on opposite inner surfaces at one end of the Z-axis lifting frame (409); The third connecting rod (411) has its two ends located in the corresponding second sliding groove (410); The fourth connecting rod (412) is installed on the other end of the Z-axis lifting frame (409); Each shear support rod (407) is hinged at both ends to the corresponding first connecting rod (402), second connecting rod (405), third connecting rod (411) and fourth connecting rod (412); Rotating the handle (404) and driving the first connecting rod (402) to move in the first sliding groove (401) through the transmission structure (403) causes the Z-axis lifting frame (409) to move vertically through the support of the shear support beam (406).

5. The multi-dimensional feeding device according to claim 4, characterized in that, The transmission structure (403) includes: Box (4031); The first helical gear (4032) is located inside the housing (4031); the center of the first helical gear (4032) is connected to the handle (404); The second helical gear (4033) is located inside the housing (4031). The second helical gear (4033) meshes with the first helical gear (4032), and the first helical gear (4032) and the first helical gear (4032) are arranged perpendicular to each other. A drive gear (4034) is located inside the housing (4031); the drive gear (4034) is coaxial with the second helical gear (4033); Driven gear (4035) is located inside housing (4031); the driven gear (4035) meshes with the driving gear (4034); The second connecting rod (405) is inserted at the center of the driven gear (4035); The rotating handle (404) causes the first helical gear (4032) to rotate, which in turn drives the second helical gear (4033) and the driving gear (4034) to rotate synchronously, causing the second connecting rod (405) mounted on the driven gear (4035) to rotate.

6. The multi-dimensional feeding device according to claim 4, characterized in that, The material handling platform mechanism (5) includes: The material support mounting plate (501) is fixedly mounted on the Z-axis lifting frame (409); Multiple support inclined plates (502) are symmetrically installed on both sides of the upper surface of the material support mounting plate (501); At least two support plates (503) are respectively installed on multiple supporting inclined plates (502), and the two support plates (503) are symmetrical inward; Multiple omnidirectional balls (504) are respectively installed on corresponding trays (503); The winch shaft is placed on multiple universal balls (504), and the winch shaft rotates through the universal balls (504).

7. The multi-dimensional feeding device according to claim 6, characterized in that, The device also includes: an operating table (6) and at least two gas generators (7) mounted on the operating table; The two gas generators (7) are connected to the X-axis telescopic cylinder (205) and the Y-axis telescopic cylinder (306) respectively through corresponding air pipes.

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