Guide pipe winding device
By integrating the automated design of the tube supply, clamping, and winding mechanisms, and combining servo drive and cylinder control, the problem of flexible production of multiple specifications of winding that existing equipment cannot meet is solved, and the precise adjustment of tube winding specifications and the improvement of production efficiency are realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-03-24
AI Technical Summary
Existing medical catheter winding equipment cannot meet the flexible production needs of various winding specifications. Frequent turntable changes result in low efficiency and reduced equipment lifespan.
The system adopts an integrated design of tube feeding mechanism, tube clamping assembly and winding mechanism, combined with servo drive module and cylinder control, to realize automatic tube feeding, winding and transfer of the conduit. The winding specifications are precisely adjusted by stroke controller and the spacing between winding columns is precisely controlled by servo drive module.
It enables precise adjustment of winding specifications during automated production, improves equipment flexibility and production efficiency, reduces conduit damage, and adapts to complex production needs.
Smart Images

Figure CN224030379U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to medical consumable production equipment field, especially a catheter winding device. BACKGROUND
[0002] In the production process of medical catheter consumables, in order to reduce the equipment area, it is usually necessary to assemble and package after winding, and the next production process and bagging are carried out. At present, there are many kinds of medical catheter winding equipment, but the core part, i.e. winding turntable, is similar. This kind of winding turntable can wind medical catheter around the support rod, and then separate the wound medical catheter from the support rod, so that the mechanical hand can take away the wound medical catheter for the next process. But this kind of winding turntable has the following disadvantages. This kind of turntable can only match one winding specification. When facing the flexible production demand of matching multiple winding specifications for one production line, the equipment needs to adjust different winding specifications according to different packaging bag sizes. This kind of turntable cannot meet the use demand. Even if the replaceable turntable is used, the efficiency is low when switching to produce multiple specifications, and frequent replacement of the turntable will also reduce the service life of the equipment. SUMMARY
[0003] In view of the above problems, the utility model aims at providing a catheter winding device, which solves the technical problems of automatic winding and precise adjustment of winding specification.
[0004] A catheter winding device, characterized by comprising:
[0005] A pipe supply mechanism for continuously supplying a catheter, the pipe supply mechanism comprising a guide piece, a catheter finger clamp one and a pipe cutting assembly, the pipe cutting assembly being arranged between the guide piece and a winding mechanism, the pipe cutting assembly being used to cut off the catheter, and the clamping position of the catheter finger clamp one clamping the catheter being located between the guide piece and the pipe cutting guide piece;
[0006] A winding mechanism for winding the catheter, the winding mechanism comprising a rotating disc, two groups of winding columns and two catheter finger clamps two being arranged on the rotating disc, each group of winding columns comprising at least one winding column, the two groups of winding columns being arranged on both sides of the line direction, and the catheter finger clamps two being arranged on both sides of the line direction, a sliding piece two being slidably arranged on the rotating disc, one of the winding columns being connected to the sliding piece two, and the winding mechanism further comprising a stroke controller, the stroke controller being drivingly connected to the sliding piece two, and the stroke controller being capable of driving the winding column connected to the sliding piece two to move multiple strokes;
[0007] A pipe clamping assembly for clamping the catheter at the pipe supply mechanism, the pipe clamping assembly being driven by a transfer assembly;
[0008] A transfer assembly drives the tube clamping assembly to clamp the catheter and move it from the tube supply mechanism to the winding mechanism.
[0009] Compared with the prior art, the technical effects achieved by the technical scheme are as follows: the continuous tube supply of the tube supply mechanism, the cooperation of the tube clamping assembly and the transfer assembly to transfer the catheter at the tube supply mechanism, and the winding of the catheter by the winding mechanism realize automatic tube supply and winding, the adjustment of the position of the winding column by the stroke controller realizes accurate adjustment of the winding specification, the automatic switching of the winding specification according to the requirement improves the flexibility and production efficiency of the equipment.
[0010] In the catheter winding device, the tube supply mechanism further comprises a mounting frame and a tube cutting translation cylinder, the guide, the catheter finger clamp one and the tube cutting translation cylinder are arranged on the mounting frame, the tube cutting translation cylinder drives the tube cutting assembly to translate, the tube cutting assembly comprises a connecting piece, a tube cutting guide, a tube cutting piece and a tube cutting cylinder, the connecting piece is arranged on the driving end of the tube cutting translation cylinder, the tube cutting guide is arranged on the connecting piece, the through hole of the tube cutting guide is aligned with the through hole of the guide, the tube cutting piece is arranged below the tube cutting guide and can be vertically moved relative to the connecting piece, and the tube cutting cylinder drives the tube cutting piece to move in the vertical direction to cut the catheter.
[0011] Compared with the prior art, the technical effects achieved by the technical scheme are as follows: the tube cutting translation cylinder can adjust the position of the tube cutting assembly, after the winding of the winding mechanism is completed, the tube cutting translation cylinder drives the tube cutting assembly to move away from the guide and then cuts the tube, when the tube cutting guide approaches the guide, the catheter extends from the tube cutting guide and is exposed on the side of the tube cutting guide away from the guide, so that the catheter is not flush with the tube cutting guide after each cutting, the tube clamping assembly loses the clamping position, the driving mechanism for feeding the tube to the tube cutting guide is reduced, enough length of the catheter can be reserved after each cutting to be clamped by the tube clamping assembly, the production efficiency is improved, and the cost of the mechanism is reduced.
[0012] In the catheter winding device, the tube supply mechanism further comprises a translation switching cylinder, a plurality of guides, catheter finger clamps one, tube cutting translation cylinders and tube cutting assemblies are arranged side by side on the mounting frame, and the mounting frame is arranged on the driving end of the translation switching cylinder.
[0013] Compared with the prior art, the technical effects achieved by the technical scheme are as follows: multiple sets of the same structure realize translation switching, and the efficiency of the tube supply mechanism for supplementing the catheter is improved.
[0014] The pipe feeding mechanism further comprises a lifting plate I, guide rods and a lifting driving element, the guide rods are slidably arranged relative to the workbench, the top ends of the guide rods are fixedly connected to the lifting plate I, the translation switching cylinder is fixedly arranged on the lifting plate I, and the lifting driving element drives the lifting plate I to move up and down.
[0015] Compared with the prior art, the technical effects achieved by the technical scheme are as follows: the height of the pipe feeding mechanism outputting the catheter is adjusted by the lifting driving element, when the winding mechanism rotates, the lifting driving element synchronously drives the pipe cutting guide to gradually lift, the catheter is uniformly wound layer by layer, the serious folding in the winding process is avoided, and the problem of pipe damage caused by folding in the catheter winding is reduced.
[0016] The winding mechanism further comprises a mounting plate, a rotating shaft and a rotating driving module, the rotating shaft is rotatably arranged relative to the workbench, the mounting plate is arranged between the rotating disc and the rotating shaft, and the mounting plate is fixedly connected to the rotating shaft, the rotating disc is fixedly connected to the mounting plate through a plurality of support rods, the rotating driving module is drivingly connected to the rotating shaft, the stroke controller comprises a connecting rod, a lifting plate II, a push rod and a servo driving module, the lifting plate II is slidably arranged on the support rod, the shaft of the rotating shaft has a hollow through hole penetrating therethrough, the push rod penetrates through the hollow through hole, one end of the push rod is connected to the lifting plate II and the other end is connected to the driving end of the servo driving module, and one end of the connecting rod is hingedly connected to the sliding piece II and the other end is hingedly connected to the lifting plate II.
[0017] Compared with the prior art, the technical effects achieved by the technical scheme are as follows: the precise control of the lifting of the push rod by the servo driving module is converted into the precise movement of the sliding piece II, the servo driving module feeds back the lifting displacement of the push rod through the encoder, and the millimeter-level precision adjustment of the distance between the two winding columns is realized by combining the transmission ratio of the connecting rod, the technical effects of single spacing between the two winding columns and precise adjustment of the winding specification are realized.
[0018] The push rod is rotatably arranged at the driving end of the servo driving module, and a rotating bearing is arranged between the push rod and the servo driving module.
[0019] The catheter winding device further comprises a support fixedly arranged on the workbench, the transfer assembly is arranged on the support, the transfer assembly comprises a pipe moving driving element and a translation plate, the translation plate is slidably arranged on the support, the pipe moving driving element is drivingly connected to the translation plate, the pipe clamping assembly comprises a pipe clamping element, a clamping jaw cylinder and a lifting pipe clamping cylinder, the lifting pipe clamping cylinder is fixedly arranged on the translation plate, the clamping jaw cylinder is connected to the driving end of the lifting pipe clamping cylinder, and two pipe clamping elements are arranged at the driving end of the clamping jaw cylinder.
[0020] The catheter winding device has the technical effects that the winding pipe clamping assembly and the pipe clamping assembly share the same pipe moving driving element and the translation plate, an independent driving mechanism is saved, and the complexity of the equipment is reduced.
[0021] Compared with the prior art, the technical effects achieved by the technical scheme are that the winding pipe clamping assembly and the pipe clamping assembly share the same pipe moving driving element and the translation plate, an independent driving mechanism is saved, and the complexity of the equipment is reduced.
[0022] The technical scheme of the utility model has the following technical effects:
[0023] 1. The pipe, winding and moving module are highly integrated, the whole process automation is realized through the timing control of the cylinder and the servo module, manual intervention is not needed in the whole process, and the production efficiency is significantly improved.
[0024] 2. The closed-loop control technology driven by the servo is applied to the winding column spacing adjustment, the precise adjustment of the winding size and the number of turns corresponding to different winding specifications is met, and the flexibility of the equipment is greatly improved.
[0025] 3. The layered winding is realized through the height adjustment to reduce the catheter damage, the multi-specification quick switching is supported, and the complex production requirements are met. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a three-dimensional structure schematic view of the catheter winding device in the embodiment of the utility model;
[0027] Figure 2 It is a schematic view of the pipe supply mechanism in the embodiment of the utility model;
[0028] Figure 3 It is another perspective view of the pipe supply mechanism in the embodiment of the utility model;
[0029] Figure 4 It is a schematic view of the winding mechanism in the embodiment of the utility model;
[0030] Figure 5 It is another perspective view of the winding mechanism in the embodiment of the utility model;
[0031] Figure 6It is the schematic view of the pipe clamping assembly and the pipe winding clamping assembly in the embodiment of the utility model;
[0032] Reference signs:
[0033] 100, workbench, 101, fixed plate one, 102, fixed plate two,
[0034] 200, pipe supply mechanism, 201, guide piece, 202, guide pipe finger one, 203, mounting frame, 204, translation switching cylinder, 205, lifting plate one, 206, guide rod, 207, lifting driving piece, 208, pipe cutting guide piece, 209, pipe cutting piece, 210, sliding piece one, 211, pipe cutting cylinder, 212, pipe cutting translation cylinder, 213, connecting piece, 214, guide pipe inductor, 215, roller rod,
[0035] 300, winding mechanism, 301, rotating disc, 302, winding column, 303, sliding piece two, 304, connecting rod, 305, lifting plate two, 306, mounting plate, 307, support rod, 308, rotating shaft, 309, rotating driving module, 310, push rod, 311, servo driving module, 312, elastic piece, 313, guide pipe finger two, 314, rotating bearing,
[0036] 400, pipe clamping assembly, 401, pipe clamping piece, 402, clamping jaw cylinder, 403, lifting pipe clamping cylinder,
[0037] 500, pipe winding clamping assembly, 501, guide pipe finger three, 502, type limiting clamp, 503, pipe pressing piece, 504, lifting plate three, 505, lifting pipe moving cylinder, 506, pipe pressing piece, 507, type limiting clamping cylinder,
[0038] 600, moving assembly, 601, pipe moving driving piece, 602, translation plate,
[0039] 700, support. DETAILED DESCRIPTION
[0040] In order to make the above object, features and advantages of the utility model more apparent, below, specific embodiment of the utility model is described in detail with the drawings. In the following description, a lot of specific details are set forth in order to fully understand the utility model. But the utility model can be implemented in many other ways different from the description, and the person skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the following disclosed specific embodiments.
[0041] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0042] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0043] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, it can be the communication or interaction relationship between two elements, unless otherwise specifically limited. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0044] In the utility model, unless otherwise specifically defined and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0045] It is to be understood that when an element as a preamble is referred to as being "on" or "disposed on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected to the other element or intervening elements can also be present. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar terms as used herein are for the purpose of description only and are not intended to be limiting.
[0046] As shown in Figures 1 to 6 , the present embodiment provides a catheter winding device, comprising a workbench 100, a pipe supply mechanism 200, a winding mechanism 300, a pipe clamping assembly 400, a pipe winding clamping assembly 500, a moving assembly 600, a support 700, wherein the pipe supply mechanism 200 is arranged on one side of the catheter output of the workbench 100. The pipe clamping assembly 400 and the pipe winding clamping assembly 500 are arranged above the winding mechanism 300, and the moving assembly 600 drives the pipe clamping assembly 400 and the pipe winding clamping assembly 500 to translate. The catheter is stretched out of the roll and is limited in direction by a plurality of rolling rods 215, is guided through a guide 201, and is then passed out of a pipe cutting guide 208. The moving assembly 600 drives the pipe clamping assembly 400 to translate and move close to the pipe supply mechanism 200. After the pipe clamping assembly 400 is translated to a position, a pipe clamping element 401 in the pipe clamping assembly 400 is lowered to be close to the catheter and clamps one end of the catheter exposed from the pipe cutting guide 208. The pipe clamping element 401 clamps the catheter, and the catheter is moved to the winding mechanism 300 under the drive of the moving assembly 600. At this time, a catheter finger clamp two 313 in the winding mechanism 300 is located on a side away from the pipe supply mechanism 200. The pipe clamping element 401 moves the catheter to the catheter finger clamp two 313, and the catheter finger clamp two 313 clamps the catheter, and then the pipe clamping element 401 is reset under the drive of a lifting pipe clamping cylinder 403. A rotating disc 301 starts to rotate under the drive of a rotating drive module 309, and the catheter is wound on a winding column 302. When the winding mechanism 300 rotates, a lifting drive element 207 synchronously drives the pipe cutting guide 208 to gradually lift, so that the catheter is uniformly wound layer by layer. Figure 1 When the catheter is wound to a predetermined number of turns, at this time, the catheter finger clamp two 313 rotates to a side close to the pipe supply mechanism 200. The lifting drive element 207 drives the pipe cutting guide 208 to descend again, so that another catheter finger clamp two 313 can clamp the catheter between the pipe supply mechanism 200 and the winding mechanism 300. The pipe cutting guide 208 moves away from the guide 201 under the drive of a pipe cutting translation cylinder 212. After the pipe cutting guide 208 moves to a position, a pipe cutting element 209 moves up to cut the catheter passing out of the pipe cutting guide 208. Thus, the winding mechanism 300 has a wound catheter, the catheter is wound on the winding column 302, and both ends of the catheter are clamped by the catheter finger clamp two 313. Figure 4 Figure 4 The guide tube is extended from the cutting guide 208 and exposed on the side of the cutting guide 208 away from the guide 201. The pipe clamping assembly 400 is driven by the transfer assembly 600 to move again close to the pipe supply mechanism 200 to repeat the above-mentioned action. The pipe clamping assembly 400 is driven by the transfer assembly 600 to move together with the pipe clamping assembly 400, and the pipe clamping assembly 500 is driven by the transfer assembly 600 to move close to the winding mechanism 300. After the pipe clamping assembly 500 is moved above the winding mechanism 300, the guide tube finger clamp three 501 and the type limiting clamp 502 in the pipe clamping assembly 500 are driven by the lifting pipe moving cylinder 505 to move downward, and the two guide tube finger clamps three 501 clamp the guide tubes at the two guide tube finger clamps two 313 respectively, and the type limiting clamp 502 clamps the guide tube wound on the winding column 302. After the guide tube finger clamp three 501 and the type limiting clamp 502 complete the clamping, the lifting plate two 305 is driven by the servo drive module 311 to move downward, and the winding column 302 on the sliding block two 303 is driven by the lifting plate two 305 through the connecting rod structure to move close to the other winding column 302. When the two winding columns 302 are close to each other, the guide tube wound on the winding column 302 loses the restraint. The guide tube finger clamp three 501 and the type limiting clamp 502 move upward under the drive of the lifting pipe moving cylinder 505 to move the wound guide tube out of the winding column 302. The pipe clamping assembly 500 moves the wound guide tube to the next process under the drive of the transfer assembly 600.
[0047] The pipe supply mechanism 200 realizes the cutting and continuous feeding of the guide tube through the guide 201, the guide tube finger clamp one 202 and the pipe cutting assembly. The pipe cutting translation cylinder 212 drives the cutting guide 208 to reset to ensure that the clamped length of the guide tube is retained after cutting. The winding mechanism 300 is composed of a rotating disc 301, two winding columns 302 and a stroke controller. The stroke controller precisely controls the lifting of the push rod 310 through the servo drive module 311, adjusts the distance between the winding columns 302 through the connecting rod 304, and realizes the adjustment of the winding specification at the millimeter level. The transfer assembly 600 drives the pipe clamping assembly 400 and the pipe clamping assembly 500 to move together. The pipe clamping assembly 400 is moved to the winding mechanism 300 by the lifting pipe clamping cylinder 403, and the pipe clamping assembly 500 limits the height of the guide tube by the pipe pressing element 503 and fixes the shape by the type limiting clamp 502 to ensure stable movement of the finished product. The device integrates automatic feeding, precise winding and loss prevention design, and significantly improves production flexibility and efficiency. The technical problem of automatic winding of the guide tube and precise adjustment of the winding specification is solved.
[0048] The structure of each part will be introduced in detail below with reference to the drawings.
[0049] As shown in the accompanying drawings Figure 2 And 3As shown, the second fixed plate 102 is fixedly installed on the workbench 100, and four through holes are arranged on the second fixed plate 102, four linear bearings are arranged on the second fixed plate 102 through the through holes, four guide rods 206 are arranged in the corresponding linear bearings, and the top ends of the four guide rods 206 are fixedly connected to the translation switching cylinder 204, which is guided by the guide rods 206 and can be lifted and lowered relative to the second fixed plate 102. The bottom of the second fixed plate 102 is also fixedly provided with a lifting driving member 207, the driving end of the lifting driving member 207 is connected to the lifting plate 205, and the lifting driving member 207 can drive the lifting plate 205 to move up and down. The translation switching cylinder 204 is fixedly arranged on the lifting plate 205, and a mounting bracket 203 is fixedly connected to the driving end of the translation switching cylinder 204. The guide member 201, the catheter finger clamp 202 and the pipe cutting translation cylinder 212 are all fixedly arranged on the mounting bracket 203. The pipe cutting assembly includes the pipe cutting translation cylinder 212, a connecting member 213, a pipe cutting guide member 208, a pipe cutting member 209 and a pipe cutting cylinder 211. The position at which the catheter finger clamp 202 clamps the catheter is arranged between the guide member 201 and the pipe cutting guide member 208. The guide member 201 has a through hole, the pipe cutting guide member 208 has a through hole, the axis of the through hole of the pipe cutting guide member 208 is collinear with the axis of the through hole of the guide member 201, the size of the through hole of the pipe cutting guide member 208 is adapted to the diameter of the catheter, and the catheter sequentially passes through the guide member 201 and the pipe cutting guide member 208 and then passes out of the pipe cutting guide member 208. The driving end of the pipe cutting translation cylinder 212 is connected to the connecting member 213, the pipe cutting guide member 208 is arranged on the connecting member 213, a sliding member 210 is also slidably arranged on the connecting member 213, the sliding member 210 is located below the pipe cutting guide member 208, the sliding member 210 slides in the vertical direction, the pipe cutting member 209 is fixedly arranged on the sliding member 210, the pipe cutting cylinder 211 is fixedly arranged on the connecting member 213, the sliding member 210 is connected to the driving end of the pipe cutting cylinder 211, and the pipe cutting cylinder 211 drives the sliding member 210 to move upward to cut the catheter passing through the pipe cutting guide member 208. When the catheter is completely wound, the pipe cutting translation cylinder 212 drives the connecting member 213 to move, so that the pipe cutting guide member 208 moves away from the guide member 201, and the catheter is clamped by the catheter finger clamp 202, after the pipe cutting guide member 208 moves into position, the connecting member 213 drives the pipe cutting member 209 to move upward to cut the catheter. After the catheter is cut, the pipe cutting translation cylinder 212 drives the pipe cutting guide member 208 to move close to the guide member 201, so that the catheter in the pipe cutting guide member 208 can pass through the pipe cutting guide member 208 and re-expose a section, and this section of the catheter is convenient for the pipe clamping assembly 400 to clamp and pull.The pipe cutting guide 208, the pipe cutting member 209, the sliding member 210, the pipe cutting cylinder 211 and the connecting member 213 constitute a pipe cutting assembly. Two pipe cutting assemblies, the guide member 201, the pipe finger clamp 202 and the pipe cutting translation cylinder 212 are arranged on the mounting frame 203 in parallel. The translation switching cylinder 204 drives the mounting frame 203 to translate and switch different pipe cutting guide 208 to align the winding mechanism 300, so as to achieve the effect of continuous feeding. Each pipe cutting assembly further comprises a pipe sensor 214 arranged on the connecting member 213. The pipe sensor 214 is used to sense whether the pipe is exposed from the pipe cutting guide 208. Whether the pipe on the pipe cutting assembly is out of stock is judged by the detection of the pipe sensor 214. When the pipe sensor 214 does not detect the pipe, the translation switching cylinder 204 drives the mounting frame 203 to translate and moves another pipe cutting assembly to the position aligning the winding mechanism 300.
[0050] As shown in the accompanying drawings Figure 4 and 5 The fixed plate 101 is fixedly installed on the workbench 100. A through hole is formed in the fixed plate 101. A rotating bearing seat is arranged in the through hole. A rotating shaft 308 is rotatably arranged in the rotating bearing seat and relative to the fixed plate 101. The upper end of the rotating shaft 308 is fixedly connected to the mounting plate 306. The lower end of the rotating shaft 308 is fixedly connected to the driving end of the rotating drive module 309. The rotating drive module 309 can be a motor-driven synchronous wheel combination. The rotating shaft 308 is fixedly connected to the synchronous wheel. The motor is a servo motor or a stepper motor, which can control the rotation angle, so as to ensure the accurate control and adjustment of the winding turns. The rotating drive module 309 drives the rotating shaft 308 to rotate, thereby driving the mounting plate 306 to rotate. Four support rods 307 are fixedly arranged on the mounting plate 306 in the vertical direction. The top ends of the four support rods 307 are fixedly connected to the rotating disc 301. The support rods 307 support the rotating disc 301 and have a guiding effect. A linear bearing is sleeved on each support rod 307. The lifting plate 305 is connected to the linear bearings on the four support rods 307, so that the lifting plate 305 slides on the support rods 307 through the linear bearings. The lifting plate 305 is driven to move up and down by the servo drive module 311. The rotating shaft 308 is hollow. A push rod 310 penetrates the hollow through hole of the rotating shaft 308. One end of the push rod 310 is connected to the lifting plate 305 and the other end is connected to the driving end of the servo drive module 311. The servo drive module 311 drives the push rod 310 to move upward, thereby pushing the lifting plate 305 to lift upward. The push rod 310 is connected to the lifting plate 305 and the servo drive module 311. The lifting plate 305 rotates with the rotating shaft 308. The servo drive module 311 is fixedly arranged on the fixed plate 101. Therefore, the push rod 310 needs to be rotatably arranged relative to one of the lifting plate 305 and the servo drive module 311. Figure 4The middle push rod 310 is provided with a rotating bearing 314 at the connection position with the servo drive module 311, and the push rod 310 is rotatable relative to the servo drive module 311. It can be understood that the rotating bearing 314 can also be arranged at the connection position of the push rod 310 and the lifting plate 305. The rotating disc 301 is provided with a winding column 302, and there is at least one winding column in a group. There are at least two groups of winding columns 302, and the distance between the two groups of winding columns 302 can be adjusted. At least one group of winding columns 302 is slidingly arranged on the rotating disc 301. The sliding member two 303 is slidingly arranged on the rotating disc 301 through a sliding rail sliding block assembly, and the sliding direction of the sliding member two 303 intersects with the axis of the rotating shaft 308 in space. One group of winding columns 302 is fixedly connected to the sliding member two 303, so that the distance between the two groups of winding columns 302 can be adjusted. The sliding member two 303 is hingedly connected with a connecting rod 304, and the other end of the connecting rod 304 is hingedly connected to the lifting plate two 305. When the lifting plate two 305 is pushed to move upwards, the sliding member two 303 is driven to move outward of the rotating disc 301 through the connection of the connecting rod 304, and the winding column 302 on the sliding member two 303 moves away from the other winding column 302. The lifting of the lifting plate two 305 drives the two groups of winding columns 302 to move away from each other, and when different winding sizes are needed, the lifting height of the lifting plate two 305 can be accurately adjusted by the servo drive module 311 to accurately adjust the distance between the two groups of winding columns 302. The servo drive module 311 feeds back the lifting displacement of the push rod 310 through the encoder, and combines the transmission ratio of the connecting rod 304 to realize millimeter-level precision adjustment of the distance between the two groups of winding columns 302, solves the problem of single winding specification of the two groups of winding columns 302, and realizes the technical effect of accurate adjustment of the winding specification. The connecting rod 304, the lifting plate two 305, the push rod 310 and the servo drive module 311 form a stroke controller which can accurately control the position of the sliding member two 303. When the pipe winding clamping assembly 500 clamps the wound catheter away from the winding column 302, the servo drive module 311 drives the lifting plate two 305 to move downward to make the distance between the two groups of winding columns 302 smaller. The rotating disc 301 is further provided with an elastic member 312, one end of the elastic member 312 is connected to the sliding member two 303 and the other end is connected to the rotating disc 301. When the servo drive module 311 drives the lifting plate two 305 to move downward, the elastic member 312 resets the sliding member two 303 through tension, and the two groups of winding columns 302 move close to each other. The elastic member 312 can be a spring, a tension spring, or other parts that can play a role in elastic reset.
[0051] It can be understood that the two groups of winding columns 302 can also be driven to move close to each other by lifting the lifting plate two 305, which only needs to change Figure 5The orientation of the connecting rod 304. Two guide tube clamps 313 are also provided on the edge of the rotating disk 301. The two guide tube clamps 313 are located on both sides of the line connecting the two sets of winding columns 302 and are symmetrically arranged along this line. One guide tube clamp 313 clamps one end of the guide tube before winding, and the other guide tube clamps the other end of the guide tube after winding is completed.
[0052] As attached Figure 6 As shown, the support 700 is fixedly mounted on the workbench 100. The tube-moving drive component 601 is fixedly mounted on the support 700, and the translation plate 602 can be horizontally slidably mounted on the support 700 via a slide rail slider assembly. The lifting tube-clamping cylinder 403 is fixedly connected to the translation plate 602, and the driving end of the lifting tube-clamping cylinder 403 is fixedly connected to a gripper cylinder 402. The driving end of the gripper cylinder 402 is provided with two tube-clamping components 401. The lifting tube-clamping cylinder 403 drives the gripper cylinder 402 to move up and down, and the gripper cylinder 402 can drive the two tube-clamping components 401 to move closer or further apart. The lifting and moving cylinder 505 is fixedly connected to the translation plate 602. The driving end of the lifting and moving cylinder 505 is fixedly connected to the lifting plate 504. The conduit finger clamp 501, the clamping component 503, and the limiting clamping cylinder 507 are all fixedly mounted on the lifting plate 504. One of the clamping components of the conduit finger clamp 501 is equipped with a clamping plate 506. Both the clamping plate 506 and the clamping component 503 are used for clamping the conduit. The function of the clamping plate 506 is to press the conduit clamped at the conduit finger clamp 313 to a horizontal position, so that the exposed part of the conduit after being clamped by the conduit finger clamp 501 remains in a horizontal state. The clamping component 503 restricts the wound conduit to a fixed height through a downward pressing action, ensuring that the limiting clamp 502 can accurately clamp the middle section of the wound conduit. The tube transfer drive 601 drives the translation plate 602 to move horizontally, thereby causing the tube clamping assembly 400 and the tube winding clamping assembly 500, which are mounted on the translation plate 602, to move horizontally. After the tube winding clamping assembly 500 transfers the tube, the transfer assembly 600 drives it back above the winding mechanism 300, and the lifting and lowering tube transfer cylinder 505 resets, waiting for the next winding to be completed.
[0053] The process of transferring the tube using the transfer assembly 600: Both the tube assembly 400 and the tube coiling clamping assembly 500 are fixed to the translation plate 602. When the clamping member 401 in the clamping assembly 400 is driven to move downward to clamp the conduit on the tube supply mechanism 200, the conduit finger clamp 501 and the limiting clamp 502 in the tube coiling clamping assembly 500 are simultaneously driven to move downward to clamp the conduit on the winding mechanism 300. The translation plate 602 is driven to move in two stages. The first stage of translation causes the clamping assembly 400 to transfer the unwound conduit to the winding mechanism 300, and the second stage of translation causes the tube coiling clamping assembly 400 to transfer the wound conduit to the next process.
[0054] It should be noted that the pipe finger clamp mentioned in the above text includes a clamp cylinder and two pipe clamping pieces arranged at the driving end of the clamp cylinder, and the clamp cylinder drives the two pipe clamping pieces to approach and clamp the pipe. It can be understood that the clamp cylinder can also be an electric clamp cylinder.
[0055] It should be noted that the various types of cylinders and pneumatic clamps mentioned in the above scheme can be replaced by electric cylinders and electric clamps.
[0056] It should be noted that the driving end mentioned in the claims and the specification refers to the extension rod end, rotating rod end, clamping rod end, etc. of the cylinder required to drive the movement of the parts. The driving connection refers to the connection with the driving end, and the power source can drive the movement of the parts.
[0057] It should be noted that the penetration mentioned in the claims and the specification refers to the arrangement of one part through another part.
[0058] It should be noted that other structures mentioned in the above text can be directly obtained from the drawings and are also supplementary to the description of the embodiments.
[0059] The technical features of the above embodiments can be combined in any way. In order to make the description concise, not all possible combinations of the technical features in the above embodiments are described, but as long as the combination of the technical features does not exist contradictory, it should be considered as the scope of the present application.
[0060] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the patent. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of variations and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A conduit winding device, characterized in that, include: A tubing supply mechanism is used to continuously supply tubing. The tubing supply mechanism includes a guide, a tubing finger clamp, and a tubing cutting assembly. The tubing cutting assembly is disposed between the guide and the winding mechanism and is used to cut the tubing. The tubing finger clamp holds the tubing between the guide and the tubing cutting guide. A winding mechanism is provided for winding the conduit. The winding mechanism includes a rotating disk with two sets of winding posts and two conduit finger clamps. Each set of winding posts includes at least one winding post. The conduit finger clamps are provided on both sides of the line connecting the two sets of winding posts. A sliding member is slidably disposed on the rotating disk. One set of winding posts is connected to the sliding member. The winding mechanism also includes a stroke controller, which drives the sliding member to move the winding post connected to the sliding member by a variety of strokes. A clamping assembly for clamping the conduit at the supply mechanism, the clamping assembly being driven by a transfer assembly; A transfer assembly that drives the clamping assembly to clamp the conduit and move it from the supply mechanism to the winding mechanism.
2. The conduit winding device according to claim 1, characterized in that, The pipe supply mechanism further includes a mounting frame and a pipe-cutting translation cylinder. The guide, the first conduit finger clamp, and the pipe-cutting translation cylinder are all mounted on the mounting frame. The pipe-cutting translation cylinder drives the pipe-cutting assembly to translate. The pipe-cutting assembly includes a connector, a pipe-cutting guide, a pipe-cutting component, and a pipe-cutting cylinder. The connector is located at the drive end of the pipe-cutting translation cylinder. The pipe-cutting guide is located on the connector. The through hole of the pipe-cutting guide is aligned with the through hole of the guide. The pipe-cutting component is located below the pipe-cutting guide and can be vertically moved relative to the connector. The pipe-cutting cylinder drives the pipe-cutting component to move vertically to cut the conduit.
3. The conduit winding device according to claim 2, characterized in that, The pipe supply mechanism also includes a translation switching cylinder. Multiple guides, a first guide finger clamp, a pipe cutting translation cylinder, and a pipe cutting assembly are arranged side by side on the mounting frame. The mounting frame is located at the drive end of the translation switching cylinder.
4. A conduit winding device according to claim 3, characterized in that, The supply mechanism also includes a lifting plate, guide rods, and a lifting drive component. The guide rods are slidably arranged relative to the worktable. The top ends of multiple guide rods are fixedly connected to the lifting plate. The translation switching cylinder is fixedly arranged on the lifting plate. The lifting drive component drives the lifting plate to move up and down.
5. A conduit winding device according to claim 1, characterized in that, The winding mechanism further includes a mounting plate, a rotating shaft, and a rotating drive module. The rotating shaft is rotatably mounted relative to the worktable. The mounting plate is disposed between the rotating disk and the rotating shaft, and is fixedly connected to the rotating shaft. The rotating disk is fixedly connected to the mounting plate via multiple support rods. The rotating drive module drives the rotating shaft. The stroke controller includes a connecting rod, a second lifting plate, a push rod, and a servo drive module. The second lifting plate is slidably mounted on the support rod. The axis of the rotating shaft has a through hollow hole. The push rod passes through the hollow hole. One end of the push rod is connected to the second lifting plate, and the other end is connected to the drive end of the servo drive module. One end of the connecting rod is hinged to the second sliding member, and the other end is hinged to the second lifting plate.
6. A conduit winding device according to claim 5, characterized in that, The push rod is rotatably mounted on the drive end of the servo drive module, and a rotary bearing is provided between the push rod and the servo drive module.
7. A conduit winding device according to claim 1, characterized in that, The conduit winding device further includes a support, which is fixedly mounted on the worktable. The transfer assembly is mounted on the support and includes a tube transfer drive and a translation plate. The translation plate is slidably mounted on the support, and the tube transfer drive is driven and connected to the translation plate. The tube clamping assembly includes a tube clamp, a gripper cylinder, and a lifting tube clamp cylinder. The lifting tube clamp cylinder is fixedly mounted on the translation plate, and the gripper cylinder is connected to the drive end of the lifting tube clamp cylinder. Two tube clamps are mounted on the drive end of the gripper cylinder.
8. A conduit winding device according to claim 7, characterized in that, The conduit winding device further includes a tube clamping assembly, which includes a lifting and moving cylinder fixedly mounted on the translation plate. The driving end of the lifting and moving cylinder is fixedly connected to a lifting plate three. The lifting plate three is fixedly connected to a conduit finger clamp three, a limiting clamping cylinder, and a pressing component. There are two conduit finger clamps three, and the distance between the two conduit finger clamps three is equal to the distance between the two conduit finger clamps two. The driving end of the limiting clamping cylinder is connected to two limiting clamps. The pressing component presses the wound conduit to a fixed height. The limiting clamps clamp the middle section of the pressed conduit under the drive of the limiting clamping cylinder.