Auxiliary supporting device for power part of reversed loader
By installing pressure and angle detection mechanisms in the power unit of the transfer machine, combined with an electro-hydraulic jack, stable support for the power unit was achieved, solving the problems of equipment shaking and malfunctions, and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-16
- Publication Date
- 2026-03-24
AI Technical Summary
During operation, the transfer motor's power unit is suspended in mid-air and connected to the machine head only by bolts, causing the equipment to shake, shift, or even overturn, affecting normal operation and posing a safety threat. Furthermore, the connecting parts are prone to loosening, leading to transmission system failures.
The system employs a pressure detection mechanism and an angle detection mechanism in conjunction with a drive mechanism. An electro-hydraulic jack supports the power unit of the transfer machine, and the support force and angle are monitored in real time to ensure support stability. Rubber shock-absorbing pads are installed to buffer vibration.
It improves the stability of the transfer motor's power unit, reduces equipment failure rate, extends service life, and can adjust the support according to the environment, disperse operating pressure, and improve equipment stability.
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Figure CN224033432U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to coal mining equipment technical field, concretely is a kind of auxiliary support device for power part of transfer machine. BACKGROUND
[0002] The scraper transfer machine for crossheading is mainly used for coal conveying in the crossheading of underground mine. In the process of coal mining, the coal produced in the coal mining face needs to be transported out in time to ensure the continuous production operation. This transfer machine moves the coal from the coal mining face to the conveyor by the movement of scraper chain, and then the coal is transported to the ground by the conveyor. It can flexibly run in the narrow crossheading and adapt to complex working conditions. The transfer machine includes a machine head, a machine tail, a middle chute and a scraper chain, etc. Under the driving of motor, the scraper chain moves along the chute in a cycle to scrape the coal from the coal mining face into the chute and then transport it to the designated place. The scraper transfer machine usually bears large load and impact force during operation, so the fixing strength of the power part is required to be higher.
[0003] In the prior art, the machine head of the transfer machine is in a raised state as the material needs to be transferred. However, the power part, as the core of the whole transfer machine, is in the raised position of the machine head. The power part is heavy but only connected with the machine head by bolts, which causes the equipment to shake, shift or even overturn during operation. Under the long-term vibration, the connecting parts of the equipment, such as bolts and brackets, are prone to loosen. Once these connecting parts loosen, a series of chain reactions will be triggered, causing the transmission system to fail and affecting the normal operation of the whole scraper transfer machine. Moreover, since the power part is only connected with the machine head by bolts in a suspended state, the power part lacks sufficient support stability. When the equipment is subjected to unexpected external impact, such as rockfall impact of the roadway roof, it is easy to shift or even overturn, which seriously threatens the safety of surrounding equipment and operating personnel. CONTENT OF THE UTILITY MODEL
[0004] The utility model provides a kind of auxiliary support device for power part of transfer machine to solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: an auxiliary support device for power part of transfer machine, including mounting plate, the lower surface of the mounting plate is fixedly installed with pressure detection mechanism, the lower surface of the pressure detection mechanism is close to the right side front and rear position and is installed with the first electric control hydraulic jack through the first hinged member, the lower surface between the first electric control hydraulic jack is installed with bottom plate through the second hinged member, driving mechanism is arranged between the first electric control hydraulic jack, the driving mechanism is installed on the lower surface of pressure detection mechanism close to left side position, angle detection mechanism is arranged on the first electric control hydraulic jack.
[0006] Further, the pressure detection mechanism comprises pressure sensors and a cross plate, the pressure sensors are fixedly installed at four corners of the lower surface of the mounting plate in a rectangular shape, the cross plate is fixedly installed between the lower surfaces of the pressure sensors, and the lower surface of the cross plate is provided for mounting the first hinged piece.
[0007] Further, the bottom plate has a U-shaped structure in cross section.
[0008] Further, the driving mechanism comprises a fixed rod, a round sleeve, a second electrically-controlled hydraulic jack and a third hinged piece, the fixed rod is fixedly embedded between the front and rear first electrically-controlled hydraulic jacks and close to the middle position, the round sleeve is movably sleeved on the fixed rod, the left side surface of the round sleeve is fixedly installed with the second electrically-controlled hydraulic jack, and the upper end of the second electrically-controlled hydraulic jack is connected with the lower surface of the cross plate through the third hinged piece.
[0009] Further, the angle detection mechanism comprises an inclination sensor, a controller and an alarm, the inclination sensor is fixedly installed on the front side surface of the rear first electrically-controlled hydraulic jack, the inclination sensor is electrically connected with the controller, and the upper surface of the controller is installed with the alarm.
[0010] Further, the controller is electrically connected with the pressure sensor, the first electrically-controlled hydraulic jack and the second electrically-controlled hydraulic jack respectively.
[0011] Compared with the prior art, the auxiliary supporting device for the power part of the reclaimer has the following beneficial effects:
[0012] The auxiliary supporting device for the power part of the reclaimer is provided with the driving mechanism and the angle detection mechanism, the first electrically-controlled hydraulic jack is inserted in a vertical state, the bottom plate is driven downward by the first electrically-controlled hydraulic jack and supported on the ground, the mounting plate on the upper surface of the pressure detection mechanism supports the power part of the reclaimer, the supporting force is monitored by the pressure detection mechanism, the supporting function of the power part of the reclaimer is increased, the stability of the power part of the reclaimer is improved, the equipment failure rate is reduced, the device can be flexibly adjusted according to different working environments and equipment requirements, the pressure generated during the operation of the device can be effectively dispersed, the service life of the device is prolonged, the support is stable, and the effect is better. BRIEF DESCRIPTION OF DRAWINGS
[0013] Fig. 1 It is a structural schematic view of the utility model;
[0014] Fig. 2 It is a sectional view of the utility model;
[0015] Fig. 3 It is a right view of the utility model.
[0016] In the figure: 1, mounting plate; 2, pressure detection mechanism; 201, pressure sensor; 202, cross plate; 3, first hinged piece; 4, first electrically controlled hydraulic jack; 5, second hinged piece; 6, bottom plate; 7, driving mechanism; 701, fixed rod; 702, round sleeve; 703, second electrically controlled hydraulic jack; 704, third hinged piece; 8, angle detection mechanism; 801, inclination sensor; 802, controller; 803, alarm; 9, rubber shock pad; 10, mounting hole. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0018] Please refer to Figs. 1-3 The utility model discloses a kind of auxiliary support devices of power part of transfer machine, including mounting plate 1, the lower surface of the mounting plate 1 is fixedly installed with pressure detection mechanism 2, the lower surface of the pressure detection mechanism 2 is close to right side front and rear position and is installed with first electrically controlled hydraulic jack 4 by first hinged piece 3, the lower surface between the first electrically controlled hydraulic jack 4 is installed with bottom plate 6 by second hinged piece 5, driving mechanism 7 is arranged between the first electrically controlled hydraulic jack 4, the driving mechanism 7 is installed in the lower surface of pressure detection mechanism 2 close to left side position, angle detection mechanism 8 is provided on the first electrically controlled hydraulic jack 4.
[0019] Specifically, the upper surface of the mounting plate 1 is fixedly installed with rubber shock pad 9, and mounting holes 10 are formed in the upper surface of the mounting plate 1 and the rubber shock pad 9.
[0020] In the embodiment, the mounting holes 10 facilitate the installation of bolts, and the mounting plate 1 and the rubber shock pad 9 can be installed on the lower surface of the power part of the transfer machine. The rubber shock pad 9 can buffer the vibration generated by the power part of the transfer machine.
[0021] Specifically, the pressure detection mechanism 2 includes a pressure sensor 201 and a cross plate 202. The pressure sensor 201 is fixedly installed at the four corners of the lower surface of the mounting plate 1. The cross plate 202 is fixedly installed between the lower surfaces of the pressure sensor 201. The lower surface of the cross plate 202 is provided for the installation of the first hinged piece 3.
[0022] In the embodiment, the pressure sensor 201 monitors the downward pressure of the mounting plate 1. The cross plate 202 is used to install the first electrically controlled hydraulic jack 4 and the driving mechanism 7.
[0023] Specifically, the cross section of the bottom plate 6 is U-shaped structure.
[0024] In this embodiment, the bottom plate 6 can be stably supported and is not easy to hurt people.
[0025] Specifically, the driving mechanism 7 comprises a fixed rod 701, a round sleeve 702, a second electric control hydraulic jack 703 and a third hinge 704, the fixed rod 701 is fixedly embedded between the front and rear first electric control hydraulic jacks 4 near the middle position, the round sleeve 702 is movably sleeved on the fixed rod 701, the second electric control hydraulic jack 703 is fixedly installed on the left side of the round sleeve 702, and the upper end of the second electric control hydraulic jack 703 is connected with the lower surface of the horizontal plate 202 through the third hinge 704.
[0026] In this embodiment, the output shaft of the second electric control hydraulic jack 703 drives the fixed rod 701 to move through the round sleeve 702, so that the fixed rod 701 drives the first electric control hydraulic jack 4 to rotate along the first hinge 3, and drives the expansion and contraction of the first electric control hydraulic jack 4.
[0027] Specifically, the angle detection mechanism 8 comprises an inclination sensor 801, a controller 802 and an alarm 803, the inclination sensor 801 is fixedly installed on the front side of the rear first electric control hydraulic jack 4, the inclination sensor 801 is electrically connected with the controller 802, and the alarm 803 is installed on the upper surface of the controller 802.
[0028] In this embodiment, the inclination sensor 801 is used for monitoring the angle of the first electric control hydraulic jack 4, and feeds back the monitored angle information to the controller 802, when the angle is not in the set range, the controller 802 makes the alarm 803 alarm, and the controller 802 is installed on the control site of the reclaimer.
[0029] Specifically, the controller 802 is electrically connected with the pressure sensor 201, the first electric control hydraulic jack 4 and the second electric control hydraulic jack 703 respectively.
[0030] In this embodiment, the controller 802 can control the opening and closing of the pressure sensor 201, the first electric control hydraulic jack 4 and the second electric control hydraulic jack 703.
[0031] In use, through the mounting hole 10 on the mounting plate 1 and the rubber shock pad 9 is used for bolt mounting, the bolt is screwed to the lower surface of the power part of the reclaimer, when needed, the controller 802 in the angle detection mechanism 8 makes the second electric control hydraulic jack 703 in the driving mechanism 7 open, the output shaft of the second electric control hydraulic jack 703 drives the fixed rod 701 to move to the right through the round sleeve 702, the fixed rod 701 drives the first electric control hydraulic jack 4 to rotate downward along the first hinge 3, and the angle of the first electric control hydraulic jack 4 is monitored through the inclination sensor 801, when the inclination sensor 801 monitors that the first electric control hydraulic jack 4 is in the vertical state, the second electric control hydraulic jack 703 stops running, the output shaft of the first electric control hydraulic jack 4 drives the bottom plate 6 to move downward through the second hinge 5, the bottom plate 6 is supported on the ground, at the same time, the pressure sensor 201 in the pressure detection mechanism 2 is driven by the first electric control hydraulic jack 4 to the upward force of the cross plate 202, the cross plate 202 drives the pressure sensor 201 to upwardly apply the upward force to the power part of the reclaimer through the mounting plate 1, that is, the supporting force, the pressure sensor 201 monitors the supporting force, and ensures that the supporting force is moderate, in the supporting process, when the inclination sensor 801 monitors that the first electric control hydraulic jack 4 is inclined or the pressure sensor 201 monitors that the pressure of the mounting plate 1 is not in the set range, it is indicated that the first electric control hydraulic jack 4 is inclined, and the support to the power part of the reclaimer is unreasonable, information is fed back to the controller 802, the alarm 803 is alarmed by the controller 802, so that the staff can find the problem in time and handle it in time, the supporting function to the power part of the reclaimer is increased, the stability of the power part of the reclaimer is improved, the equipment failure rate is reduced, the equipment can be flexibly adjusted according to different working environments and equipment requirements, the pressure generated during equipment operation can be effectively dispersed, the service life of the equipment is prolonged, and the support is stable and better.
[0032] In summary, the auxiliary supporting device for the power part of the reclaimer increases the supporting function to the power part of the reclaimer, improves the stability of the power part of the reclaimer, reduces the equipment failure rate, can be flexibly adjusted according to different working environments and equipment requirements, can effectively disperse the pressure generated during equipment operation, thereby prolonging the service life of the equipment, and the support is stable and better.
[0033] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An auxiliary support device for the power unit of a transfer engine, comprising a mounting plate (1), characterized in that: A pressure detection mechanism (2) is fixedly installed on the lower surface of the mounting plate (1). A first electro-hydraulic jack (4) is installed on the lower surface of the pressure detection mechanism (2) near the right front and rear positions via a first hinge (3). A base plate (6) is installed between the lower surfaces of the first electro-hydraulic jacks (4) via a second hinge (5). A drive mechanism (7) is provided between the first electro-hydraulic jacks (4). The drive mechanism (7) is installed on the lower surface of the pressure detection mechanism (2) near the left side. An angle detection mechanism (8) is provided on the first electro-hydraulic jacks (4).
2. The auxiliary support device for the power unit of a transfer machine according to claim 1, characterized in that: A rubber shock absorber (9) is fixedly installed on the upper surface of the mounting plate (1), and mounting holes (10) are provided at the four corners of the rubber shock absorber (9) and the mounting plate (1).
3. The auxiliary support device for the power unit of a transfer machine according to claim 1, characterized in that: The pressure detection mechanism (2) includes a pressure sensor (201) and a cross plate (202). The pressure sensor (201) is rectangularly fixedly installed at the four corners of the lower surface of the mounting plate (1). The cross plate (202) is fixedly installed between the lower surfaces of the pressure sensor (201). The lower surface of the cross plate (202) is used for the installation of the first hinge (3).
4. The auxiliary support device for the power unit of a transfer machine according to claim 1, characterized in that: The base plate (6) has a U-shaped cross-section.
5. The auxiliary support device for the power unit of a transfer machine according to claim 1, characterized in that: The drive mechanism (7) includes a fixed rod (701), a round sleeve (702), a second electro-hydraulic jack (703), and a third hinge (704). The fixed rod (701) is fixedly embedded between the front and rear first electro-hydraulic jacks (4) near the middle position. The fixed rod (701) is movably sleeved on the round sleeve (702). The second electro-hydraulic jack (703) is fixedly installed on the left side of the round sleeve (702). The upper end of the second electro-hydraulic jack (703) is connected to the lower surface of the cross plate (202) through the third hinge (704).
6. The auxiliary support device for the power unit of a transfer machine according to claim 1, characterized in that: The angle detection mechanism (8) includes an inclination sensor (801), a controller (802), and an alarm (803). The inclination sensor (801) is fixedly installed on the front side of the rear first electro-hydraulic jack (4). The inclination sensor (801) is electrically connected to the controller (802). The alarm (803) is installed on the upper surface of the controller (802).
7. The auxiliary support device for the power unit of a transfer machine according to claim 6, characterized in that: The controller (802) is electrically connected to the pressure sensor (201), the first electro-hydraulic jack (4), and the second electro-hydraulic jack (703).