Detection equipment for film rim charge production

By combining the detection and stretching mechanisms, and utilizing airflow detection and extrusion stretching, the problem of infrared sensors being unable to detect hidden cracks inside the film material is solved, enabling efficient detection and timely alarm during the film edge material production process.

CN224035206UActive Publication Date: 2026-03-24ANHUI LIUZHOU OPTICAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In the current film edge material production process, infrared sensors have difficulty detecting hidden cracks inside the film material, which may lead to cracks during use.

Method used

By combining a detection mechanism and a stretching mechanism, and using airflow detection and extrusion stretching, hidden problems inside the membrane material are exposed, and timely alarms are triggered by sensor switches.

Benefits of technology

It enables timely detection of hidden problems inside the membrane material, avoiding impact on subsequent use, and ensures the accuracy and reliability of the detection through dual methods.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses detection equipment for thin film rim charge production, which relates to the technical field of production detection and comprises a working bottom plate, a working frame is mounted at the top end of the working bottom plate, movable through grooves and a detection mechanism are arranged at the middle lower ends of two sides of the working frame, and the detection mechanism comprises a working notch and a gathering ring plate. A working notch is formed in the top end of the working bottom plate, the working notch is of a rectangular structure, and a gathering ring plate is installed at the position, located on the periphery of the working notch, of the top end of the working bottom plate. Through cooperative use of the detection mechanism and the stretching mechanism, not only can the exterior of a film material be cleaned, but also the film material can be subjected to extrusion stretching detection, if hidden problems exist in the film material, the hidden problems are exposed in a stretching mode and cracks are generated, and when the hidden problems move to the position of the detection mechanism, the hidden problems can be detected in time, so that the detection efficiency is improved. And continuous conveying is stopped, and workers are informed that problems exist in the film materials and need to be handled in time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to production detection technical field, concretely is a kind of detection equipment for film edge production. BACKGROUND

[0002] At present, film edge is the material of edge and side in the film production process, these edge materials can not completely meet the final product requirements, but still have certain value, and in the process of film edge production, many are detected using infrared sensor, and the detection method is relatively single, if there is hidden crack in film, crack has not appeared, but stress when using will produce crack, and the above-mentioned problem is only solved using infrared technology. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a kind of detection equipment for film edge production to solve the problems presented in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of detection equipment for film edge production, including working base plate, the working base plate top end is equipped with working frame, the working frame both sides middle lower end is equipped with movable slot;

[0005] Detection mechanism, the detection mechanism includes working notch and gathers ring plate, the working base plate top end is equipped with working notch, the working notch is rectangular structure, the working base plate top end is installed with the gathering ring plate in the four around of working notch;

[0006] Stretching mechanism, the stretching mechanism includes installation round sleeve and movable jacks, the working frame inner chamber left side is equipped with installation round sleeve in the top end and bottom end of movable slot, the distance between the installation round sleeve of top end and working frame is less than the distance between the installation round sleeve of bottom end and working frame, the movable jacks are movably installed in the installation round sleeve.

[0007] Preferably, the detection mechanism further includes inductive switch, lint, gather frame head, multi-hole air jet frame, working fan head and single-phase motor, the single-phase motor is installed in the working frame inner chamber top end by mounting seat, the single-phase motor bottom end is installed with rotating rod, and rotating rod bottom end is installed with working fan head, the working frame inner chamber middle part is installed with gather frame head, the working fan head is located in gather frame head interior, and the gather frame head bottom end is installed with multi-hole air jet frame.

[0008] Preferably, the converging frame head bottom is provided with a rectangular through slot, the multi-hole air jet frame is located directly above the working slot, a plurality of inductive switches are installed at the bottom of the working slot cavity, the inductive switches and the single-phase motor are electrically connected with the external control panel, a plurality of fluff strips are installed at the upper ends of the two sides of the working slot cavity, and filter plates are installed at the middle lower ends of the front side and the rear side of the working frame.

[0009] Preferably, the stretching mechanism further comprises a cleaning brush strip, a mounting long strip, an embedded long strip and an embedded long slot, one end of the movable top rod close to the movable through slot is provided with the mounting long strip, the side of the mounting long strip away from the movable top rod is provided with the embedded long slot, the embedded long slot is internally embedded with the embedded long strip, and the end of the embedded long strip away from the embedded long slot is connected with the cleaning brush strip.

[0010] Preferably, the embedded long slot and the embedded long strip are both in convex structure in cross section, the embedded long strip is externally provided with a rubber layer, and the working frame is provided with a take-up and pay-off roller on both sides.

[0011] Preferably, the mounting circular sleeve is provided with an extrusion spring on the side close to the movable through slot, the movable top rod passes through the middle part of the extrusion spring, and the extrusion spring is made of spring steel material.

[0012] Compared with the prior art, the polyurethane film material conveying device has the following beneficial effects:

[0013] The polyurethane film material conveying device can clean the outside of the film material and detect the film material by extrusion and stretching, and if there is a hidden problem in the film material, the problem can be exposed and a crack can be generated by stretching, so that the problem can be detected in time when the film material moves to the position of the detection mechanism, and the film material conveying is stopped, and the staff is informed that the film material has a problem and needs to be processed in time. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 The polyurethane film material conveying device can clean the outside of the film material and detect the film material by extrusion and stretching, and if there is a hidden problem in the film material, the problem can be exposed and a crack can be generated by stretching, so that the problem can be detected in time when the film material moves to the position of the detection mechanism, and the film material conveying is stopped, and the staff is informed that the film material has a problem and needs to be processed in time.

[0015] Fig. 2 The polyurethane film material conveying device can clean the outside of the film material and detect the film material by extrusion and stretching, and if there is a hidden problem in the film material, the problem can be exposed and a crack can be generated by stretching, so that the problem can be detected in time when the film material moves to the position of the detection mechanism, and the film material conveying is stopped, and the staff is informed that the film material has a problem and needs to be processed in time.

[0016] Fig. 3 The polyurethane film material conveying device can clean the outside of the film material and detect the film material by extrusion and stretching, and if there is a hidden problem in the film material, the problem can be exposed and a crack can be generated by stretching, so that the problem can be detected in time when the film material moves to the position of the detection mechanism, and the film material conveying is stopped, and the staff is informed that the film material has a problem and needs to be processed in time.

[0017] In the figure: 1, working base plate; 2, working frame; 3, filter plate; 4, detection mechanism; 401, working notch; 402, inductive switch; 403, fluff strip; 404, gathering ring plate; 405, gathering frame head; 406, porous air jet frame; 407, working fan head; 408, single-phase motor; 5, stretching mechanism; 501, mounting round sleeve; 502, cleaning brush strip; 503, movable top rod; 504, mounting strip; 505, fitting strip; 506, fitting slot; 6, take-up and pay-off roller; 7, movable through slot. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0019] Please refer to Figs. 1-3 The utility model provides a kind of technical solutions: a kind of detection equipment for film edge production, including working base plate 1, working base plate 1 top end is equipped with working frame 2, and working frame 2 both sides middle lower end is equipped with movable through slot 7;

[0020] Detection mechanism 4, detection mechanism 4 includes working notch 401 and gathers ring plate 404, and working base plate 1 top end is equipped with working notch 401, and working notch 401 is rectangular structure, and the four around of working base plate 1 top end is equipped with gathering ring plate 404 in working notch 401;

[0021] Stretching mechanism 5, stretching mechanism 5 includes mounting round sleeve 501 and movable top rod 503, and working frame 2 inner chamber left side is equipped with mounting round sleeve 501 in the top end and bottom end of movable through slot 7, and the distance between top end mounting round sleeve 501 and working frame 2 is less than the distance between bottom end mounting round sleeve 501 and working frame 2, and movable top rod 503 is movably installed in mounting round sleeve 501.

[0022] Detection mechanism 4 also includes inductive switch 402, fluff strip 403, gathering frame head 405, porous air jet frame 406, working fan head 407 and single-phase motor 408, and single-phase motor 408 is installed in the top end of working frame 2 inner chamber by mounting seat, and single-phase motor 408 bottom end is equipped with rotating rod, and rotating rod bottom end is equipped with working fan head 407, and gathering frame head 405 is installed in the middle part of working frame 2 inner chamber, and working fan head 407 is located in the inside of gathering frame head 405, and gathering frame head 405 bottom end is equipped with porous air jet frame 406;

[0023] The bottom end of the converging frame head 405 is provided with a rectangular through slot, the multi-hole air jet frame 406 is located directly above the working slot 401, a plurality of inductive switches 402 are installed at the bottom end of the inner cavity of the working slot 401, the inductive switches 402 and the single-phase motor 408 are electrically connected with the external control panel, a plurality of lint strips 403 are installed at the upper end of the two sides of the inner cavity of the working slot 401 at equal intervals, and the filter plates 3 are installed at the middle lower end of the front side and the rear side of the working frame 2;

[0024] The specific implementation is that in the detection process, the single-phase motor 408 is started to drive the working fan head 407 to rotate inside the converging frame head 405, and air flow is generated inside the converging frame head 405, so that the air flow is transported to the inside of the multi-hole air jet frame 406, and the air flow is blown to the upper end of the film material through the multi-hole air jet frame 406. If the film material is perfect, the air flow will not be blown into the inner cavity of the working slot 401. If the film material has a problem, the air flow will be transported to the inner cavity of the working slot 401 and will contact the lint strip 403, so that the lint strip 403 moves downward and contacts the inductive switch 402, and triggers the external control center to alarm.

[0025] The stretching mechanism 5 further comprises cleaning brush strips 502, installation long strips 504, embedded long strips 505 and embedded long grooves 506. The installation long strips 504 are installed on one end of the movable top rod 503 close to the movable through slot 7. The embedded long grooves 506 are provided on the side of the installation long strips 504 away from the movable top rod 503. The embedded long strips 505 are embedded and installed in the embedded long grooves 506. The embedded long strips 505 are connected with the cleaning brush strips 502 at the end away from the embedded long grooves 506.

[0026] The specific implementation is that when the film material is stretched from left to right into the inside of the working frame 2, the film material will pass between the cleaning brush strips 502 at the top end and the bottom end. Since the cleaning brush strips 502 at the top end and the bottom end are in a staggered structure, when the film material passes, the cleaning brush strips 502 at the top end and the bottom end will be extruded, and the installation long strips 504 and the movable top rod 503 will be pushed to move to the side of the installation circular sleeve 501, and the extrusion spring will continue to be twisted and extruded. Through the counterforce of the extrusion spring, the film material is extruded. Through the extrusion of the cleaning brush strips 502, the film material can be cleaned and extruded. If there is a hidden problem in the film material, it will be exposed and cracked through stretching. When it moves to the position of the detection mechanism 4, it can be detected in time to stop the continuous transportation, and tell the staff that the film material has a problem and needs to be handled in time. Through double detection, if the film material has no problem, the film material can be cleaned. If the film material has a problem, it will be detected immediately through different ways, so as to avoid that the hidden problem in the film material cannot be found, affecting the later use.

[0027] The cross section of the embedded long groove 506 and the embedded long strip 505 is convex structure, the embedded long strip 505 is externally provided with a rubber layer, both sides of the working frame 2 are provided with a retractable roller 6, and the front side of the inner cavity of the embedded long groove 506 is provided with a structure without any shielding;

[0028] The specific implementation is that when the embedded long strip 505 is embedded into the embedded long groove 506, the rubber layer is extruded, and the firmness of the embedded long strip 505 during use is increased.

[0029] The side close to the movable groove 7 of the mounting round sleeve 501 is provided with an extrusion spring, the movable top rod 503 penetrates through the middle part of the extrusion spring, and the extrusion spring is made of spring steel material;

[0030] The specific implementation is that the spring steel material increases the elasticity and service life of the extrusion spring during use.

[0031] Working principle: in the detection process, the single-phase motor 408 is started to drive the working fan head 407 to rotate in the gathering frame head 405, air flow is generated in the gathering frame head 405, the air flow is transported into the multi-hole air jet frame 406, and the air flow is blown to the upper end of the film material through the multi-hole air jet frame 406; if the film material is perfect, the air flow will not be blown into the inner cavity of the working slot 401; if the film material has a problem, the air flow will be transported into the working slot 401 and contact the wool strip 403, so that the wool strip 403 moves downward and contacts the inductive switch 402, and the external control center is triggered to alarm;

[0032] When the film material stretches from left to right into the working frame 2, the film material passes between the top and bottom cleaning brush strips 502, because the top and bottom cleaning brush strips 502 are in a staggered structure, when the film material passes, the top and bottom cleaning brush strips 502 are extruded, the mounting long strip 504 and the movable top rod 503 move to one side of the mounting round sleeve 501, and the extrusion spring is continuously extruded, the film material is extruded through the reaction force of the extrusion spring, the film material is extruded and stretched through the extrusion of the cleaning brush strip 502, and the film material is cleaned and extruded.

[0033] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0034] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A kind of film edge production detection equipment, including work base plate (1), the work base plate (1) top end is equipped with work frame (2), the work frame (2) both sides middle lower end is equipped with movable through slot (7), it is characterized in that: Detection mechanism (4), the detection mechanism (4) includes work notch (401) and gather ring plate (404), the work base plate (1) top end is equipped with work notch (401), the work notch (401) is rectangular structure, the work base plate (1) top end is located the four around work notch (401) and is equipped with gather ring plate (404); Stretching mechanism (5), the stretching mechanism (5) includes installation round sleeve (501) and movable top rod (503), the work frame (2) inner chamber left side top end and bottom end of movable through slot (7) are equipped with installation round sleeve (501), the distance between the installation round sleeve (501) top end and work frame (2) is less than the distance between the installation round sleeve (501) bottom end and work frame (2), the movable top rod (503) is movably installed in the installation round sleeve (501) inside.

2. The film edge production detection device according to claim 1, characterized in that: The detection mechanism (4) further includes inductive switch (402), fluff strip (403), gather frame head (405), multi-hole air jet frame (406), work fan head (407) and single-phase motor (408), the single-phase motor (408) is installed in the work frame (2) inner chamber top end by mounting seat, the single-phase motor (408) bottom end is installed with the rotating rod, and the rotating rod bottom end is installed with work fan head (407), the work frame (2) inner chamber middle part is installed with gather frame head (405), the work fan head (407) is located inside gather frame head (405), and the gather frame head (405) bottom end is installed with multi-hole air jet frame (406).

3. The film edge production detection device according to claim 2, characterized in that: The gather frame head (405) bottom end is equipped with rectangular through slot, the multi-hole air jet frame (406) is located just above work notch (401), the work notch (401) inner chamber bottom end is installed with a plurality of inductive switches (402), the inductive switch (402) and single-phase motor (408) are electrically connected with the control panel outside, the work notch (401) inner chamber both sides upper end is installed with a plurality of fluff strips (403), and the work frame (2) front side and rear side middle lower end are all installed with filter plate (3).

4. The film edge production detection device according to claim 1, characterized in that: The stretching mechanism (5) further includes cleaning brush strip (502), installation long strip (504), embedded long strip (505) and embedded long groove (506), one end of the movable top rod (503) close to movable through slot (7) is all installed with installation long strip (504), one side of the installation long strip (504) away from movable top rod (503) is all equipped with embedded long groove (506), the embedded long groove (506) inside is all embedded with embedded long strip (505), and one end of the embedded long strip (505) away from embedded long groove (506) is connected with cleaning brush strip (502).

5. The film edge production detection device according to claim 4, characterized in that: The chimeric long slot (506) and chimeric long strip (505) section are all convex structure, the chimeric long strip (505) is externally installed with rubber layer, and the working frame (2) is installed with folding roller (6) on both sides.

6. The film edge production detection device according to claim 5, characterized in that: The installation round sleeve (501) is installed with extrusion spring on one side close to the movable slot (7), the movable top rod (503) passes through the middle part of the extrusion spring, and the extrusion spring is made of spring steel material.