Electromagnetic wire production stretching device
By employing a dual-winding device, spring buffer and cleaning ring, magnet for impurity removal, and anti-oxidant spraying for the electromagnetic wire production stretching device, the problems of electromagnetic wire breakage and low production efficiency have been solved, achieving faster production speed and higher production efficiency, while ensuring the stability and cleanliness of the electromagnetic wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional electromagnetic wire production stretching devices are prone to electromagnetic wire breakage under high tension, and have low production efficiency, making it impossible to quickly replace the winding spool or adjust parameters.
The design employs a dual winding mechanism, combining spring buffers, a cleaning ring, and a magnet to remove impurities. It also sprays an anti-oxidant to ensure uniform and stable winding of the electromagnetic wire, reducing the risk of breakage and improving production speed and efficiency.
By employing a dual winding design and buffer device, electromagnetic wire breakage is reduced, production speed and efficiency are improved, winding replacement and parameter adjustment are simplified, oxidation is delayed, and the surface of the electromagnetic wire is kept clean and stable.
Smart Images
Figure CN224036135U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of electromagnetic wire production, and specifically relates to a stretching device for electromagnetic wire production. BACKGROUND
[0002] In today's era, the electronic industry is booming in an explosive manner, and electromagnetic wire, as a key carrier for power transmission and signal conduction, has been applied to all aspects of people's daily life, from various daily appliances to high-end aerospace equipment and new energy vehicle fields.
[0003] The stretching device usually leads the electromagnetic wire to pass through the rollers in sequence, generates a pulling force on the electromagnetic wire through the rollers at different positions, and then winds up the stretched electromagnetic wire.
[0004] In the process of stretching the electromagnetic wire, the electromagnetic wire is in a tight state, and under the condition of excessive stretching force, the electromagnetic wire may be broken, resulting in problems in the stretching and winding of the electromagnetic wire. Therefore, the electromagnetic wire production stretching device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem in the background art.
[0006] The utility model solves the technical problems and adopts the technical scheme: the utility model discloses a stretching device for electromagnetic wire production, which comprises a workbench, a pair of first fixed seats is fixedly connected above the workbench, a first support is fixedly connected above the first fixed seat, a first rotating wheel is rotatably connected to the middle part of the first support, a pair of second supports is fixedly connected above the workbench, a spring is arranged in the second support, the end of the spring is fixedly connected to the surface of the workbench, the other end of the spring is fixedly connected with a sliding rod, the sliding rod and the second support are slidably connected, and a second rotating wheel is rotatably connected to the top of the sliding rod.
[0007] Preferably, the workbench side is fixed with a second fixed seat; the second fixed seat side is fixed with a motor; the motor middle part is rotatably connected with a rotating shaft; the rotating shaft middle part is fixed with a winding disc; through the simultaneous rotation of two groups of winding discs, the winding of two electromagnetic wires is operated, and uniform and stable winding tension is provided for the two electromagnetic wires, compared with single winding device winding one by one, the production efficiency can be doubled, when the winding shaft needs to be replaced or the winding parameter needs to be adjusted, the double winding device can quickly switch between the two winding mechanisms, without the complicated disassembly and installation operation of the traditional single winding device, and the occupied space is relatively smaller.
[0008] Preferably, the workbench is fixed with a third fixed seat above; the third fixed seat has two groups; the third fixed seat is fixed with a cleaning ring above; the electromagnetic wire can pass through the middle part of the cleaning ring through traction, and the surface of the electromagnetic wire may be attached with dust and impurities during the stretching process; the cleaning ring can effectively remove the impurities, avoid embedding the impurities on the surface of the electromagnetic wire or forming a gap between the insulating layer and the conductor, and can also slightly polish and polish the surface of the electromagnetic wire, so that the surface of the electromagnetic wire is smoother.
[0009] Preferably, the workbench is fixed with a fourth fixed seat above; the fourth fixed seat has two groups; the fourth fixed seat is fixed with a push rod; the fourth fixed seat end is fixed with a wire hole; when the electromagnetic wire is accumulated and wound on the left side of the winding disc, the telescopic rod is appropriately elongated to the right side, so that the stress point of the electromagnetic wire is offset, and the electromagnetic wire is guided to move more to the right part, and uniform winding is gradually realized, so that the electromagnetic wire is stably and uniformly wound on the winding disc.
[0010] Preferably, the workbench is fixed with; the workbench is fixed with a spray pipe above; the spray pipe has two groups; the spray pipe is fixed with a spray head above; the anti-oxidant sprayed through the spray head can build a protective film on the surface of the electromagnetic wire, which can block oxygen and metal surface, and delay the oxidation process of the electromagnetic wire.
[0011] Preferably, the first support is fixed with a magnet above; the slide rod is fixed with a magnet above; the iron filings on the surface of the electromagnetic wire can be adsorbed through the magnet, so that the iron filings are prevented from being wound into the electromagnetic wire to change the local electromagnetic characteristics, increase the resistance and reduce the signal transmission efficiency.
[0012] The utility model discloses the advantages are:
[0013] 1. The electromagnetic wire production stretching device of the utility model, through the electromagnetic wire in the traction process will drive the first runner and the second runner rotation, the spring below the slide bar can buffer downward under the condition that the electromagnetic wire is stretched too tight, reduce the breakage caused by the electromagnetic wire stretching too tight, through two groups of electromagnetic wire traction simultaneously, can make the electromagnetic wire faster speed through the stretching device, thereby improve the production speed, complete under less stretching frequency, shorten the process time.
[0014] 2. The electromagnetic wire production stretching device of the utility model, through two groups of winding disc rotate simultaneously, winding operation is carried out to two electromagnetic wires simultaneously, provide uniform and stable winding tension for two electromagnetic wires, compared with single winding device winding one by one, can make production efficiency doubled, when needing to replace the winding shaft or adjust the winding parameter, double winding device can switch quickly between two winding mechanisms, do not need to carry out the tedious disassembly and installation operation like traditional single winding device, the space occupied is also relatively smaller. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0016] Figure 1 It is the main body schematic view of the electromagnetic stretching device of the utility model;
[0017] Figure 2 It is the structure schematic view of double winding device in the utility model;
[0018] Figure 3 It is the structure schematic view of cleaning ring in the utility model;
[0019] Figure 4 It is the structure schematic view of electric push rod in the utility model;
[0020] Figure 5 It is the structure schematic view of the spray head in the utility model.
[0021] In the drawing: 1, workbench;11, first fixed seat;12, first support;13, first runner;14, second support;15, slide bar;16, second runner;17, spring;2, second fixed seat;21, motor;22, rotating shaft;23, winding disc;3, third fixed seat;31, cleaning ring;4, fourth fixed seat;41, push rod;43, wire hole;5, spray pipe;51, spray head;52, container;6, magnet. DETAILED DESCRIPTION
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] Specific implementation examples are given below.
[0024] like Figures 1 to 5 As shown in the embodiment of this utility model, an electromagnetic wire production stretching device includes a workbench 1; a pair of first fixed seats 11 are fixedly connected above the workbench 1; a first bracket 12 is fixedly connected above the first fixed seats 11; a first rotating wheel 13 is rotatably connected to the middle of the first bracket 12; a pair of second brackets 14 are fixedly connected above the workbench 1; a spring 17 is provided inside the second bracket 14; one end of the spring 17 is fixedly connected to the surface of the workbench 1; the other end of the spring 17 is fixedly connected to a sliding rod 15; the sliding rod 15 and the second bracket 14 are slidably connected; a second rotating wheel 16 is rotatably connected to the top of the sliding rod 15. During operation, the electromagnetic wire is pulled through from below the first rotating wheel 13, which rotates and continues to pull the wire above the second rotating wheel 16. The second rotating wheel 16 rotates and pulls the wire backward to one end of the worktable 1. During the pulling process, the electromagnetic wire drives the first rotating wheel 13 and the second rotating wheel 16 to rotate. The spring 17 below the slide bar 15 can buffer the electromagnetic wire when it is stretched too tightly, reducing the risk of breakage caused by excessive tension. By pulling two sets of electromagnetic wires simultaneously, the electromagnetic wire can pass through the stretching device at a faster speed, thereby increasing the production speed, completing the process with fewer stretching cycles, and shortening the process time.
[0025] like Figures 1 to 3 As shown, a second fixed seat 2 is fixedly connected to the side of the workbench 1; a motor 21 is fixedly connected to the side of the second fixed seat 2; a rotating shaft 22 is rotatably connected to the middle of the motor 21; a winding disc 23 is fixedly connected to the middle of the rotating shaft 22; during operation, the motor 21 is started, driving the rotating shaft 22 and the winding disc 23 to rotate clockwise, and the electromagnetic wire pulled above the second rotating wheel 16 can be wound into the middle of the winding disc 23 to wind the electromagnetic wire. The two sets of winding discs 23 rotate simultaneously, and the two electromagnetic wires are wound at the same time, providing uniform and stable winding tension for the two electromagnetic wires. Compared with winding one by one by a single winding machine, the production efficiency can be doubled. When it is necessary to change the winding shaft or adjust the winding parameters, the dual winding machine can quickly switch between the two winding mechanisms without the need for cumbersome disassembly and installation operations like the traditional single winding machine, and the space occupied is also relatively smaller.
[0026] likeFigure 3 As shown, the third fixed seat 3 is fixed above the workbench 1; the third fixed seat 3 has two groups; the cleaning ring 31 is fixed above the third fixed seat 3; during work, the electromagnetic wire can pass through the middle of the cleaning ring 31, and the electromagnetic wire surface may be attached with dust and other impurities during the stretching process. The cleaning ring 31 can effectively remove these impurities to avoid embedding them into the electromagnetic wire surface or forming a gap between the insulating layer and the conductor. It can also slightly polish and polish the surface of the electromagnetic wire to make it smoother.
[0027] As shown in Figure 4 , the fourth fixed seat 4 is fixed above the workbench 1; the fourth fixed seat 4 has two groups; the push rod 41 is fixed on the side of the fourth fixed seat 4; the wire hole 43 is fixed on the end of the fourth fixed seat 4; during work, the electromagnetic wire passes through the middle of the wire hole 43, and the telescopic rod of the push rod 41 can be extended and retracted. When it is found that the electromagnetic wire is accumulated and wound on the left side of the winding disc 23, adjust the telescopic rod to appropriately extend to the right side, so that the stress point of the electromagnetic wire is offset, thereby guiding the electromagnetic wire to move more to the right part, gradually realizing uniform winding, and ensuring that it is stably and uniformly wound on the winding disc 23.
[0028] As shown in Figures 1 to 4 , the container 52 is fixed on the side of the workbench 1; the spray pipe 5 is fixed above the workbench 1; the spray pipe 5 has two groups; the spray head 51 is fixed above the spray pipe 5; during work, the electromagnetic wire is pulled above the spray pipe 5, and the inside of the container 52 can be added with an antioxidant. When the electromagnetic wire is stretched, its metal surface is fully exposed to the air, which is prone to oxidation reaction and thus forms an oxidation layer. The antioxidant sprayed by the spray head 51 can build a protective film on the surface of the electromagnetic wire, which can block oxygen and metal surface, and delay the oxidation process of the electromagnetic wire.
[0029] As shown in Figure 3 and Figure 5 , the magnet 6 is fixed above the first support 12; the magnet 6 is fixed above the slide rod 15; during work, the electromagnetic wire surface may be contaminated with iron filings, iron powder and other metal impurities. The impurities not only affect the appearance of the electromagnetic wire, but also interfere with its electromagnetic properties. The cleaning ring 31 focuses on removing dust, oil stains and other general impurities on the surface of the electromagnetic wire, while the magnet 6 has more outstanding cleaning effect on iron filings, iron powder and other metal impurities with magnetism. The iron filings on the surface of the electromagnetic wire can be adsorbed by the magnet 6 to avoid being rolled into the electromagnetic wire and changing the local electromagnetic properties, increasing the resistance and reducing the signal transmission efficiency.
[0030] Working principle: the electromagnetic wire is pulled through from below the first rotating wheel 13, the first rotating wheel 13 rotates, continues to pull to above the second rotating wheel 16, rotates through the second rotating wheel 16, pulls back, pulls to one end of the workbench 1, the electromagnetic wire will drive the first rotating wheel 13 and the second rotating wheel 16 to rotate in the pulling process, the spring 17 below the slide rod 15 can buffer downward in the state that the electromagnetic wire is stretched too tight, the motor 21 is started, drives the rotating shaft 22 and the winding disc 23 to rotate clockwise, the electromagnetic wire pulled above the second rotating wheel 16 can be wound into the middle of the winding disc 23, the two sets of winding discs 23 rotate simultaneously, and the two electromagnetic wires are wound simultaneously, the pulled electromagnetic wire can pass through the middle of the cleaning ring 31, and the electromagnetic wire surface may be attached with dust, metal scraps and other impurities in the stretching process, the cleaning ring 31 can effectively remove these impurities, the electromagnetic wire is pulled through the middle of the wire hole 43, the push rod 41 telescopic rod can be telescopic, when it is perceived that the electromagnetic wire is accumulated and wound on the left side of the winding disc 23, the telescopic rod is appropriately lengthened to the right side, so that the stress point of the electromagnetic wire is offset, and then the electromagnetic wire is guided to move more to the right part, and uniform winding is gradually realized, the electromagnetic wire is pulled above the spray pipe 5, the container 52 inside can be added with an antioxidant, the metal surface of the electromagnetic wire is fully exposed to the air when being stretched, and is prone to oxidation reaction, and then an oxide layer is formed, the antioxidant sprayed through the spray head 51 can build a protective film on the surface of the electromagnetic wire, and the electromagnetic wire surface is stained with iron filings, iron powder and other metal impurities, the impurities not only affect the appearance of the electromagnetic wire, but also interfere with the electromagnetic performance of the electromagnetic wire, and the iron filings on the surface of the electromagnetic wire can be adsorbed through the magnet 6.
[0031] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed.
Claims
1. An electromagnetic wire production stretching device characterized by: The utility model provides a kind of cleaning device, including workbench (1);The workbench (1) is fixedly connected with a pair of first fixed seat (11) above;First support (12) is fixedly connected above the first fixed seat (11);First rotating wheel (13) is rotatably connected in the first support (12) middle part;A pair of second support (14) is fixedly connected above the workbench (1);Spring (17) is equipped in the second support (14) inside;The surface of workbench (1) is fixedly connected in the end of spring (17);The other end of spring (17) is fixedly connected with slide bar (15);Slide bar (15) and second support (14) are slidingly connected between;Second rotating wheel (16) is rotatably connected in the top of slide bar (15).
2. The electromagnetic wire production stretching device according to claim 1, characterized in that: The workbench (1) side is fixedly connected with second fixed seat (2);Second fixed seat (2) side is fixedly connected with motor (21);The rotating shaft (22) is rotatably connected in the middle of motor (21);The winding disc (23) is fixedly connected in the middle of rotating shaft (22).
3. The electromagnetic wire production stretching device according to claim 2, characterized in that: The workbench (1) is fixedly connected with third fixed seat (3) above;Third fixed seat (3) has two groups;Cleaning ring (31) is fixedly connected above the third fixed seat (3).
4. The electromagnetic wire production stretching device according to claim 3, characterized in that: The workbench (1) is fixedly connected with fourth fixed seat (4) above;Fourth fixed seat (4) has two groups;Push rod (41) is fixedly connected with fourth fixed seat (4) side;Wire hole (43) is fixedly connected with fourth fixed seat (4) end.
5. An electromagnetic wire production stretching device according to claim 4, characterized in that: The workbench (1) side is fixedly connected with container (52);The workbench (1) is fixedly connected with spray pipe (5) above;Spray pipe (5) has two groups;Spray head (51) is fixedly connected with spray pipe (5) above.
6. An electromagnetic wire production stretching device according to claim 5, characterized in that: The first support (12) is fixedly connected with magnet (6) above;Slide bar (15) is fixedly connected with magnet (6) above.