Automatic feeding and processing device for rollers

Abstract

The utility model relates to the field of feeding equipment, and discloses an automatic roller feeding and processing device which comprises a cross beam hoisted and fixed above a roller cutting machine tool, a U-shaped plate is slidably mounted on the cross beam, a driving mechanism is arranged on the U-shaped plate and used for controlling the U-shaped plate to horizontally and linearly move, an adjusting mechanism is arranged at the bottom of the U-shaped plate, and the adjusting mechanism is used for adjusting the U-shaped plate. A mounting seat is arranged on the adjusting mechanism, two groups of roller clamps are arranged on the mounting seat, each roller clamp comprises a clamping seat, three supports, three T-shaped sliding blocks, three clamping jaws and three electric telescopic rods, the clamping seat is fixedly mounted on the mounting seat, and the three supports are fixedly mounted on the peripheral side surface of the clamping seat and are distributed at equal intervals. Compared with the prior art, the automatic feeding and discharging device has the following advantages and effects that automatic feeding machining and discharging procedures of the rollers can be achieved, it can be guaranteed that the feeding positions are consistent every time, accurate feeding is achieved, the labor intensity of workers is greatly relieved, the working efficiency is improved, and the roller machining quality is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of feeding equipment, in particular to a roller automatic feeding processing device. BACKGROUND

[0002] As important parts, rollers are widely used in many industries such as automobiles, aerospace, mechanical equipment, etc.

[0003] In the related art, when the roller is cut and processed by a cutting machine tool, the feeding and processing process of the roller is mostly combined with manual feeding and traditional processing equipment. Manual feeding not only has low efficiency and cannot meet the needs of large-scale production, but also has high labor intensity, which easily leads to fatigue of the operator and further affects the accuracy and consistency of feeding. At the same time, manual feeding operation cannot guarantee the accuracy of the feeding position each time, which easily leads to positioning deviation of the roller in the processing process, affects the processing precision, and reduces the product qualification rate.

[0004] Therefore, the application provides a roller automatic feeding processing device to solve the above problems. Content of the utility model

[0005] The application aims to provide a roller automatic feeding processing device, which can realize automatic feeding and processing and unloading of the roller, guarantee the consistency of the feeding position each time, realize accurate feeding, greatly reduce the labor intensity, improve the work efficiency, and improve the processing quality of the roller.

[0006] The above technical purpose of the application is achieved by the following technical scheme: a roller automatic feeding processing device, comprising a cross beam fixedly hung above a roller cutting machine tool, a U-shaped plate is slidably installed on the cross beam, a driving mechanism is arranged on the U-shaped plate, the driving mechanism is used for controlling the horizontal linear movement of the U-shaped plate, an adjusting mechanism is arranged at the bottom of the U-shaped plate, an installation seat is arranged on the adjusting mechanism, two groups of roller clamps are arranged on the installation seat, the roller clamp comprises a clamp seat, three supports, three T-shaped sliding blocks, three clamping jaws and three electric telescopic rods, the clamp seat is fixedly installed on the installation seat, the three supports are fixedly installed on the circumferential side surface of the clamp seat and are distributed at equal intervals, T-shaped grooves are formed at the bottoms of the three supports, the side of the T-shaped groove away from the clamp seat is of an open structure, the three T-shaped sliding blocks are slidably installed in the corresponding T-shaped grooves, the bottoms of the three T-shaped sliding blocks extend out of the corresponding T-shaped grooves, the three clamping jaws are fixedly installed at the bottoms of the corresponding T-shaped sliding blocks, and the three electric telescopic rods are fixedly installed in the corresponding T-shaped grooves, and the output shaft ends of the three electric telescopic rods are fixedly connected with the corresponding T-shaped sliding blocks.

[0007] By adopting the technical scheme, the telescopic characteristics of the three electric telescopic rods are utilized to drive the corresponding T-shaped sliders to slide in the corresponding T-shaped grooves, and then the spacing between the three clamping jaws can be adjusted. By utilizing the synergistic effect of the three clamping jaws, the rollers can be firmly clamped. During the feeding of the rollers, the rollers can be prevented from falling off, loosening or shifting.

[0008] Further, the bottom center of the clamping seat is provided with a groove, and a high-definition camera is fixedly installed in the groove.

[0009] By adopting the technical scheme, the high-definition camera can capture the position of the rollers, and the operator can observe in time through the monitoring picture, so that the rollers can be accurately clamped and fed.

[0010] Further, the adjusting mechanism comprises a hydraulic cylinder, a lifting seat and a motor one, the hydraulic cylinder is fixedly installed at the bottom of the U-shaped plate, the lifting seat is fixedly installed at the output shaft end of the hydraulic cylinder, the bottom of the lifting seat is of an inclined surface structure, the motor one is fixedly installed on the bottom inclined surface of the lifting seat, and the output shaft end of the motor one is fixedly connected with the mounting seat.

[0011] By adopting the technical scheme, the hydraulic cylinder is used to control the vertical lifting of the lifting seat, so that the height position of the roller clamp can be adjusted, and the motor one is used to adjust the angle of the mounting seat, so that the two roller clamps can be flexibly transposed in space.

[0012] Further, the included angle between the two groups of roller clamps is °, and the included angle between the axis of the clamping seat and the output shaft axis of the motor one is °.

[0013] By adopting the technical scheme, the transposition of the two roller clamps provides accurate guarantee, so that one of the roller clamps is in a vertical downward state, and the other roller clamp is in a horizontal state.

[0014] Further, the driving mechanism comprises a rack, a driving shaft, a gear and a motor two, the rack is fixedly installed at the top of the cross beam, the driving shaft is rotatably installed in the U-shaped plate and located above the rack, the gear is fixedly sleeved on the driving shaft, the gear is engaged with the rack, the motor two is fixedly installed on the front outer wall of the U-shaped plate, and the output shaft end of the motor two is fixedly connected with the front end of the driving shaft.

[0015] By adopting the technical scheme, the output shaft of the motor two is used to drive the driving shaft to rotate, and by utilizing the meshing transmission action of the gear and the rack, the U-shaped plate can be controlled to move horizontally and linearly on the cross beam.

[0016] The further arrangement of the application is that the front side inner wall and the rear side inner wall of the U-shaped plate are fixedly installed with guide blocks, the front side wall and the rear side wall of the cross beam are provided with guide grooves, and the two guide blocks are slidingly installed in the corresponding guide grooves.

[0017] By adopting the technical scheme, the sliding connection of the guide blocks and the guide grooves can guide the movement of the U-shaped plate.

[0018] The further arrangement of the application is that the left side and the right side of the U-shaped plate are fixedly installed with two fixed ears, the four fixed ears are rotatably installed with auxiliary wheels, and the four auxiliary wheels are in rolling contact with the top surface of the cross beam.

[0019] By adopting the technical scheme, the cooperation of the four auxiliary wheels can provide stable support for the movement of the U-shaped plate, and ensure the smooth operation of the device.

[0020] The further arrangement of the application is that the four auxiliary wheels are symmetrically distributed in pairs.

[0021] By adopting the technical scheme, the stability of the U-shaped plate during movement is improved.

[0022] The further arrangement of the application is that the top left side and the top right side of the cross beam are fixedly installed with hanging plates, and the top of the two hanging plates is fixedly installed with an assembly plate.

[0023] By adopting the technical scheme, the cross beam is stably supported and lifted.

[0024] The further arrangement of the application is that a plurality of bolt holes are formed in the assembly plate, and the plurality of bolt holes are symmetrically distributed in pairs.

[0025] By adopting the technical scheme, the assembly plate can be conveniently installed and fixed on the wall above the roller cutting machine or other bearing supports by using bolts.

[0026] The application has at least one of the following beneficial technical effects:

[0027] The application cooperates the driving mechanism, the adjusting mechanism and the two groups of roller clamps, so that the automatic feeding and discharging processes of the rollers can be realized, the feeding position can be ensured to be consistent each time, the feeding can be accurately realized, the labor intensity is greatly reduced, the work efficiency is improved, and the roller processing quality is improved. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 is a schematic diagram of the three-dimensional structure of the embodiment.

[0029] Figure 2 is a schematic diagram of the three-dimensional structure of the roller clamp.

[0030] Figure 3 is a schematic view of a front view of a roller clamp.

[0031] Figure 4 is a schematic view of a perspective structure of a driving mechanism.

[0032] In the figure, 1, crossbeam; 2, U-shaped plate; 3, hydraulic cylinder; 4, lifting seat; 5, motor one; 6, mounting seat; 7, roller clamp; 71, clamp seat; 72, support; 73, T-shaped groove; 74, T-shaped sliding block; 75, clamp jaw; 76, electric telescopic rod; 8, recess; 9, high-definition camera; 10, rack; 11, driving shaft; 12, gear; 13, motor two; 14, guide block; 15, guide groove; 16, fixing lug; 17, auxiliary wheel; 18, hanging plate; 19, assembly plate. DETAILED DESCRIPTION

[0033] The technical solutions of the present application will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] Reference is made to Figure 1 , Figure 2 , Figure 3 and Figure 4The application provides a roller automatic feeding processing device, which comprises a cross beam 1 fixedly hung above a roller cutting machine tool, a U-shaped plate 2 is slidably installed on the cross beam 1, a driving mechanism is arranged on the U-shaped plate 2, the driving mechanism is used for controlling the horizontal linear movement of the U-shaped plate 2, an adjusting mechanism is arranged at the bottom of the U-shaped plate 2, a mounting seat 6 is arranged on the adjusting mechanism, two groups of roller clamps 7 are arranged on the mounting seat 6, the roller clamp 7 comprises a clamp seat 71, three supports 72, three T-shaped sliding blocks 74, three clamping jaws 75 and three electric telescopic rods 76, the clamp seat 71 is fixedly installed on the mounting seat 6, the three supports 72 are fixedly installed on the circumferential side surface of the clamp seat 71 and are distributed at equal intervals, T-shaped grooves 73 are formed in the bottoms of the three supports 72, one side of the T-shaped groove 73 away from the clamp seat 71 is of an open structure, the three T-shaped sliding blocks 74 are slidably installed in the corresponding T-shaped grooves 73, the bottoms of the three T-shaped sliding blocks 74 extend out of the corresponding T-shaped grooves 73, the three clamping jaws 75 are fixedly installed at the bottoms of the corresponding T-shaped sliding blocks 74, the three electric telescopic rods 76 are fixedly installed in the corresponding T-shaped grooves 73, the output shaft ends of the three electric telescopic rods 76 are fixedly connected with the corresponding T-shaped sliding blocks 74, the three electric telescopic rods 76 can be used for driving the corresponding T-shaped sliding blocks 74 to slide in the corresponding T-shaped grooves 73, so that the spacing between the three clamping jaws 75 can be adjusted, the three clamping jaws 75 can be used for firmly clamping the roller, and the roller can be prevented from falling off, loosening or moving during the feeding process. Figure 3 As shown in FIG. 8, the electric telescopic rod 76 is in an elongated state.

[0035] In the embodiment, a groove 8 is arranged at the bottom center of the clamp seat 71, and a high-definition camera 9 is fixedly installed in the groove 8, the high-definition camera 9 can be used for shooting the position of the roller, so that the roller can be accurately clamped and fed, and it should be noted that the high-definition camera 9 is electrically connected with an external display screen, and the picture shot by the high-definition camera 9 can be displayed on the display screen, so that the operator can check at any time.

[0036] In this embodiment, the adjusting mechanism includes a hydraulic cylinder 3, a lifting seat 4 and a motor 5. The hydraulic cylinder 3 is fixedly installed at the bottom of the U-shaped plate 2. The lifting seat 4 is fixedly installed at the output shaft end of the hydraulic cylinder 3. The bottom of the lifting seat 4 is of an inclined surface structure. The motor 5 is fixedly installed on the bottom inclined surface of the lifting seat 4. The output shaft end of the motor 5 is fixedly connected with a mounting seat 6. The included angle between the two groups of roller clamps 7 is 90°. The included angle between the shaft center of the clamp seat 71 and the output shaft center of the motor 5 is 135°. The hydraulic cylinder 3 is used to control the vertical lifting of the lifting seat 4, so as to adjust the height position of the roller clamp 7. The motor 5 is used to adjust the angle of the mounting seat 6, so as to realize the flexible transposition of the two roller clamps 7 in space. The motor 5 is a reversible motor. The output shaft of the motor 5 rotates 180° for each operation. This operation mode can be set by professionals and belongs to the mature technology in the field.

[0037] In this embodiment, the driving mechanism includes a rack 10, a driving shaft 11, a gear 12 and a motor 13. The rack 10 is fixedly installed at the top of the cross beam 1. The driving shaft 11 is rotatably installed in the U-shaped plate 2 and located above the rack 10. The gear 12 is fixedly sleeved on the driving shaft 11. The gear 12 is engaged with the rack 10. The motor 13 is fixedly installed on the front side inner wall of the U-shaped plate 2. The output shaft end of the motor 13 is fixedly connected with the front end of the driving shaft 11. The motor 13 is used to control the rotation of the driving shaft 11. By using the meshing transmission action of the gear 12 and the rack 10, the horizontal linear movement of the U-shaped plate 2 on the cross beam 1 can be controlled. The motor 13 is a reversible motor.

[0038] In this embodiment, the front side inner wall and the rear side inner wall of the U-shaped plate 2 are both fixedly installed with guide blocks 14. The front side wall and the rear side wall of the cross beam 1 are both provided with guide grooves 15. The two guide blocks 14 are respectively slidably installed in the corresponding guide grooves 15. The left side and the right side of the U-shaped plate 2 are both fixedly installed with two fixed ears 16. Four auxiliary wheels 17 are rotatably installed on the four fixed ears 16. The four auxiliary wheels 17 are all in rolling contact with the top surface of the cross beam 1. The four auxiliary wheels 17 are symmetrically distributed in pairs. The design of the guide grooves 15, the guide blocks 14 and the auxiliary wheels 17 can provide stable support and guidance for the movement of the U-shaped plate 2, so as to ensure the stable operation of the device.

[0039] In this embodiment, the top left side and the top right side of the cross beam 1 are both fixedly installed with hanging plates 18. The top of the two hanging plates 18 are both fixedly installed with assembly plates 19. A plurality of bolt holes are formed in the assembly plates 19 and are symmetrically distributed in pairs, so as to facilitate the hoisting of the cross beam 1 above the roller cutting machine tool at a suitable height position.

[0040] It needs to be pointed out in this embodiment that the motor 5, the electric telescopic rod 76, the high-definition camera 9 and the motor 2 13 can be purchased in the market, and the line connection mode and the control mode belong to the mature technology in the field, which has been fully disclosed, so this paper will not be described here.

[0041] Through the above structure, the roller automatic feeding processing device provided by the application can control the U-shaped plate 2 to move horizontally and linearly along the axis direction of the cross beam 1, and then can drive the two roller clamps 7 to move horizontally and linearly, by using the high-definition camera 9, the roller to be processed can be positioned, when the vertical downward roller clamp 7 is aligned with the roller to be processed, the motor 2 13 is stopped, then the hydraulic cylinder 3 is controlled to extend and operate, that is, the two roller clamps 7 are controlled to vertically descend until the clamping seat 71 on the vertical downward roller clamp 7 is in contact with the roller, the hydraulic cylinder 3 is stopped, then the three electric telescopic rods 76 on the vertical downward roller clamp 7 are controlled to retract and reset, that is, the three clamping jaws 75 gradually approach, at this time, the three clamping jaws 75 can clamp the roller from three different directions, and the three-point clamping mode can firmly clamp the roller;

[0042] After the roller is clamped and fixed, the hydraulic cylinder 3 is controlled to retract and reset, that is, the roller clamp 7 and the clamped and fixed roller are vertically raised, then the motor 2 13 is controlled to operate, that is, the clamped and fixed roller is horizontally conveyed to the above of the roller cutting machine and aligned with the processing port, then the motor 5 is controlled to operate once, that is, the output shaft drives the mounting seat 6 to rotate 180°, so that the positions of the two roller clamps 7 are exchanged, at this time, the roller clamp 7 with the clamped and fixed roller is in a horizontal state, then the hydraulic cylinder 3 is controlled to extend and operate, that is, the clamped and fixed roller is lowered to align with the chuck part of the roller cutting machine, then the motor 2 13 is controlled to operate, that is, the clamped and fixed roller is inserted into the chuck of the roller cutting machine, then the three electric telescopic rods 76 are controlled to extend and operate, so that the distance between the three clamping jaws 75 gradually increases, that is, the fixing of the roller is released, the hydraulic cylinder 3 is controlled to extend and reset, that is, the three roller clamps 7 are moved out of the roller cutting machine, so that the roller can be cut and processed;

[0043] When the roller cutting machining is completed, the position of the horizontally oriented roller clamp 7 is adjusted by cooperating control of the hydraulic cylinder 3 and control of the motor two 13, the machined roller is clamped and transferred, that is, the automatic feeding machining and discharging process of the roller is completed, and the consistent feeding position is ensured each time to realize precise feeding. According to the above operation steps, the next roller can continue to be fed and machined.

Claims

1. A roller automatic feeding processing device, characterized in that, The application relates to a beam (1) fixed on a roller cutting machine, a U-shaped plate (2) slidingly arranged on the beam (1), a driving mechanism arranged on the U-shaped plate (2) and used for controlling the horizontal linear movement of the U-shaped plate (2), an adjusting mechanism arranged at the bottom of the U-shaped plate (2), a mounting seat (6) arranged on the adjusting mechanism, two groups of roller clamps (7) arranged on the mounting seat (6), a clamping seat (71) fixedly arranged on the mounting seat (6), three supports (72) fixedly arranged on the circumferential side of the clamping seat (71) and equidistantly distributed, T-shaped grooves (73) formed at the bottoms of the three supports (72), three T-shaped sliding blocks (74) slidingly arranged in the T-shaped grooves (73) respectively, three clamping claws (75) fixedly arranged at the bottoms of the T-shaped sliding blocks (74) respectively, and three electric telescopic rods (76) fixedly arranged in the T-shaped grooves (73) respectively and with output shaft ends fixedly connected with the T-shaped sliding blocks (74).

2. The roller automatic feeding processing device according to claim 1, characterized in that: A recess (8) is arranged at the bottom center of the clamping seat (71), and a high-definition camera (9) is fixedly arranged in the recess (8).

3. The roller automatic feeding processing device according to claim 1, characterized in that: The adjusting mechanism comprises a hydraulic cylinder (3), a lifting seat (4) and a motor (5), the hydraulic cylinder (3) is fixedly arranged at the bottom of the U-shaped plate (2), the lifting seat (4) is fixedly arranged at the output shaft end of the hydraulic cylinder (3), the bottom of the lifting seat (4) is in an inclined surface structure, the motor (5) is fixedly arranged on the bottom inclined surface of the lifting seat (4), and the output shaft end of the motor (5) is fixedly connected with the mounting seat (6).

4. The roller automatic feeding processing device according to claim 3, characterized in that: The included angle between the two groups of roller clamps (7) is 90 DEG, and the included angle between the shaft center of the clamping seat (71) and the output shaft center of the motor (5) is 135 DEG.

5. The roller automatic feeding processing device according to claim 1, characterized in that: The driving mechanism comprises a rack (10), a driving shaft (11), a gear (12) and a motor (13), the rack (10) is fixedly arranged at the top of the beam (1), the driving shaft (11) is rotatably arranged in the U-shaped plate (2) and located above the rack (10), the gear (12) is fixedly sleeved on the driving shaft (11), the gear (12) is engaged with the rack (10), the motor (13) is fixedly arranged on the front outer wall of the U-shaped plate (2), and the output shaft end of the motor (13) is fixedly connected with the front end of the driving shaft (11).

6. The roller automatic feeding processing device according to claim 1, characterized in that: The U-shaped plate (2) is fixedly installed with a guide block (14) on the inner wall of the front side and the inner wall of the back side, the front side wall and the back side wall of the cross beam (1) are provided with a guide groove (15), and the two guide blocks (14) are slidably installed in the corresponding guide grooves (15).

7. The roller automatic feeding processing device according to claim 1, characterized in that: The left side and the right side of the U-shaped plate (2) are fixedly installed with two fixed ears (16), the four fixed ears (16) are rotatably installed with auxiliary wheels (17), and the four auxiliary wheels (17) are in rolling contact with the top surface of the cross beam (1).

8. The roller automatic feeding processing device according to claim 7, characterized in that: The four auxiliary wheels (17) are symmetrically distributed in pairs.

9. The roller automatic feeding processing device according to claim 1, characterized in that: The top left side and the top right side of the cross beam (1) are fixedly installed with hanging plates (18), and the top of the two hanging plates (18) is fixedly installed with an assembly plate (19).

10. The roller automatic feeding processing device according to claim 9, characterized in that: A plurality of bolt holes are formed in the assembly plate (19), and the plurality of bolt holes are symmetrically distributed in pairs.

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