Automatic packaging equipment for ceramic tiles
By introducing translation, reverse movement, and positioning mechanisms into the automatic packaging equipment for ceramic tiles, combined with guide rods and spring buffer designs, the problems of inaccurate positioning and friction wear of ceramic tiles have been solved, thus improving the product's appearance quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-03-27
AI Technical Summary
Existing automatic packaging equipment for ceramic tiles suffers from insufficient positioning accuracy during stacking, leading to misalignment of tile edges and wear caused by friction between adjacent tile surfaces, thus affecting the product's appearance quality.
The system employs a combination of translation, reverse movement, and positioning mechanisms to ensure that ceramic tiles are accurately positioned on the pallet before being stacked. The design of guide rods and spring-loaded suction cups reduces the impact between tiles and minimizes friction.
It enables precise placement of ceramic tiles, avoids friction and wear between tiles, and improves the appearance quality of the product.
Smart Images

Figure CN224045587U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic tile production technical field, concretely to a kind of automatic packaging equipment of ceramic tile. BACKGROUND
[0002] Ceramic tile is with natural clay and mineral as raw material, after forming, drying, calcining and other processes, building ceramic products. It has the characteristics of hard, wear-resistant, anti-slip, easy to clean, etc., commonly used for wall and floor decoration. Because of its diverse color, texture and size, ceramic tile can meet the needs of different decoration styles, and is an important material for indoor and outdoor decoration. After production, ceramic tiles need to be packaged to reduce the risk of breakage during stacking and transportation.
[0003] The existing automatic packaging equipment for ceramic tiles, when in use, uses a mechanical hand to grab each ceramic tile on the conveying line onto the packaging machine for stacking. Due to the lack of positioning accuracy of the ceramic tiles on the conveying line, the edges of the tiles often appear misaligned during initial stacking, which requires leveling by a positioning mechanism. However, during the leveling operation, there is relative displacement between adjacent ceramic tiles, and the bottom of the tile has a rough surface characteristic, which is easily worn under friction, thereby affecting the appearance quality of the product. UTILITY MODEL CONTENT
[0004] The utility model aims to provide an automatic packaging equipment for ceramic tiles, which effectively solves the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0006] An automatic packaging equipment for ceramic tiles includes a packaging machine and a conveying line. Four support rods are installed on the upper surface of the packaging machine. An electric push rod A is installed on the top of the four support rods through a translation mechanism. A I-shaped plate is installed on the end of the electric push rod A. Suction cups are installed on the four corners of the I-shaped plate. Two supporting plates are installed above the packaging machine through a reverse movement mechanism. Positioning mechanisms are installed on the four sides of the two supporting plates.
[0007] Further, the translation mechanism includes a mounting seat A installed on the top of the four support rods. A threaded rod A is rotatably installed inside the mounting seat A. A driving plate A is installed on the outer surface of the threaded rod A. The electric push rod A is connected to the lower surface of the driving plate A. A servo motor is installed on the outer surface of the mounting seat A. The output shaft of the servo motor is connected to the threaded rod A.
[0008] Further, the reverse moving mechanism comprises a mounting base B mounted between the two adjacent support rods, a double-shaft motor mounted at the middle position in the mounting base B, a threaded rod B connected with the two output shafts of the double-shaft motor, a driving plate B mounted on the outer surface of the threaded rod B, and a connecting plate mounted on the outer surface of the driving plate B and connected with the supporting plate.
[0009] Further, the positioning mechanism comprises two electric push rods B mounted on the upper surfaces of the two supporting plates respectively, a push plate A mounted at the telescopic end of each electric push rod B, an electric push rod C mounted on the upper surface of the mounting base B, a push plate B mounted at the telescopic end of the electric push rod C, a horizontal plate mounted between the two support rods away from the mounting base B, an electric push rod D mounted on the outer surface of the horizontal plate, and a push plate C mounted at the telescopic end of the electric push rod D.
[0010] Further, the I-shaped plate is provided with a guide rod penetrating through each corner, and an end head is mounted at the upper and lower ends of the guide rod, and a suction cup is mounted on the lower end head, and a spring is sleeved on the outer surface of the guide rod, and the two ends of the spring are in abutment with the lower end head and the lower surface of the I-shaped plate respectively.
[0011] Further, the upper surface of the supporting plate is provided with a ball.
[0012] Further, the mounting base A is internally provided with two parallel limiting rods, and the driving plate A is slidingly mounted on the two limiting rods.
[0013] Further, the inner walls of the two lengthwise sides of the mounting base B are each provided with a bearing, and the end portion of the threaded rod B is arranged in the bearing.
[0014] Compared with the prior art, the utility model has the advantages as follows.
[0015] 1. The utility model discloses a ceramic tile is placed on the surface of two supporting plates first, then is positioned to the ceramic tile by utilizing the positioning mechanism, and then is placed on the packing machine to be placed, so that the accurate packing of the ceramic tile can be realized, and the problem that ceramic tiles rub each other after packing and positioning and leveling to cause the appearance quality is avoided, and the product quality is improved.
[0016] 2. The utility model discloses the setting of the guide rod and the spring makes the suction cup have certain telescopic space in the vertical direction, so the buffer effect can be achieved when packing the ceramic tile, the impact force between the ceramic tiles is reduced, and the appearance quality of the ceramic tile is improved. DRAWINGS
[0017] Figure 1 It is the whole structure stereogram of the utility model;
[0018] Figure 2 It is the structure schematic view of the utility model in the translation mechanism;
[0019] Figure 3 It is the regional structure schematic view of the supporting plate in the utility model;
[0020] Figure 4 It is the structure schematic view of the reverse moving mechanism in the utility model;
[0021] Figure 5 It is Figure 2 The enlarged schematic view of A in the utility model.
[0022] In the figure: 100, packaging machine; 101, conveying line; 102, support rod; 103, electric push rod A; 104, I-shaped plate; 105, suction cup; 106, supporting plate; 200, translation mechanism; 201, mounting seat A; 202, threaded rod A; 203, driving plate A; 204, servo motor; 300, reverse moving mechanism; 301, mounting seat B; 302, double-shaft motor; 303, threaded rod B; 304, driving plate B; 305, link plate; 400, positioning mechanism; 401, electric push rod B; 402, push plate A; 403, electric push rod C; 404, push plate B; 405, cross plate; 406, electric push rod D; 407, push plate C; 500, guide rod; 501, end head; 502, spring; 600, ball; 700, limiting rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0024] In the description of the embodiments of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "connection", "installation" should be understood in a broad sense, for example, "connection" can be detachable connection, or can be non-detachable connection; can be direct connection, or indirect connection through intermediate medium. In addition, "communication" can be direct communication, or indirect communication through intermediate medium. Among them, "fixing" means connecting with each other and the relative position relationship after connection does not change. The orientation language mentioned in the embodiments of the utility model, for example, "inner", "outer", "top", "bottom" and the like, is only the direction of the drawing, therefore, the orientation language used is for better, clearer illustration and understanding of the embodiments of the utility model, and is not indicative or implied that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the embodiments of the utility model.
[0025] In the embodiments of the utility model, the terms "first" and "second" are only used for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features.
[0026] Please refer to Figures 1-5 The utility model provides a kind of ceramic tile automatic packaging equipment, including packaging machine 100 and conveying line 101, four corners of upper surface of packaging machine 100 are all equipped with support rod 102, and the top of four support rods 102 is equipped with electric push rod A 103 by translation mechanism 200, and the end of electric push rod A 103 telescopic end is equipped with I-shaped plate 104, and four corners of I-shaped plate 104 are all equipped with suction cup 105. Above packaging machine 100 is equipped with two supporting plates 106 by reverse moving mechanism 300, and the four sides of two supporting plates 106 are provided with positioning mechanism 400.
[0027] When using, I-shaped plate 104 is moved to above conveying line 101 and is aligned with the ceramic tile conveyed by translation mechanism 200, then I-shaped plate 104 is lowered by electric push rod A 103, so that four suction cups 105 can adsorb ceramic tile, then ceramic tile is placed on the surface of two supporting plates 106 by translation mechanism 200 and electric push rod A 103, then ceramic tile is positioned by positioning mechanism 400, to ensure its position accuracy, then suction cup 105 is lowered by electric push rod A 103 to adsorb ceramic tile, two supporting plates 106 are driven away from each other by reverse moving mechanism 300, then electric push rod A 103 can vertically drop ceramic tile from between two supporting plates 106 and fall on packaging machine 100 to be stacked, since each ceramic tile is positioned separately and is stacked after positioning, so that the accurate stacking of ceramic tile on packaging machine 100 can be ensured, and the positioning and leveling after stacking are avoided, so that ceramic tiles are rubbed to cause appearance quality problem, and product quality is improved.
[0028] Preferably, translation mechanism 200 includes mounting seat A 201 mounted on the top of four support rods 102, threaded rod A 202 is rotatably mounted in mounting seat A 201, driving plate A 203 is mounted on the outer surface of threaded rod A 202, and electric push rod A 103 is connected to the lower surface of driving plate A 203, servo motor 204 is mounted on the outer surface of mounting seat A 201, and the output shaft of servo motor 204 is connected with threaded rod A 202.
[0029] When starting servo motor 204, it drives threaded rod A 202 to rotate, so that driving plate A 203 can move along the length direction of threaded rod A 202, so as to realize the purpose of driving electric push rod A 103 and suction cup 105 to move horizontally.
[0030] Preferably, the reverse moving mechanism 300 comprises a mounting base B301 mounted between two adjacent support rods 102, a double-shaft motor 302 mounted at a middle position in the mounting base B301, two output shafts of the double-shaft motor 302 are connected with threaded rods B303, the outer surfaces of the threaded rods B303 are mounted with driving plates B304, the outer surfaces of the driving plates B304 are mounted with connecting plates 305, and the connecting plates 305 are connected with the supporting plates 106.
[0031] When the double-shaft motor 302 is started, the two output shafts drive the two threaded rods B303 to rotate, the threads of the two threaded rods B303 are oppositely arranged, so that the two supporting plates 106 are driven to move in the opposite direction at the same time through the two driving plates B304, when the two supporting plates 106 are close to each other, the ceramic tiles can be supported, when the two supporting plates 106 are away from each other, the ceramic tiles can pass through the space between the two supporting plates 106 and be placed on the packing machine 100 for stacking.
[0032] Preferably, the positioning mechanism 400 comprises two electric push rods B401 mounted on the upper surfaces of the two supporting plates 106 respectively, the telescopic ends of the two electric push rods B401 are mounted with push plates A402, the upper surface of the mounting base B301 is mounted with an electric push rod C403, the telescopic end of the electric push rod C403 is mounted with a push plate B404, a horizontal plate 405 is mounted between the two support rods 102 away from the mounting base B301, the outer surface of the horizontal plate 405 is mounted with an electric push rod D406, the telescopic end of the electric push rod D406 is mounted with a push plate C407.
[0033] When the ceramic tiles are placed on the surfaces of the two supporting plates 106, the electric push rods B401, the electric push rod C403 and the electric push rod D406 can be started to drive the push plates A402, the push plate B404 and the push plate C407 to move towards the ceramic tiles and be clamped on the surfaces of the ceramic tiles, so that the purpose of positioning can be achieved.
[0034] Preferably, guide rods 500 are arranged at the four corners of the I-shaped plate 104, end heads 501 are mounted on the upper and lower ends of the guide rods 500, the suction cups 105 are mounted on the lower end heads 501, springs 502 are sleeved on the outer surfaces of the guide rods 500, and the two ends of the springs 502 abut against the lower end heads 501 and the lower surface of the I-shaped plate 104 respectively.
[0035] Through the arrangement of the guide rods 500 and the springs 502, the suction cups 105 have a certain telescopic space in the vertical direction, so that the suction cups 105 can play a buffering role when the ceramic tiles are stacked, the impact force between the ceramic tiles is reduced, and the appearance quality of the ceramic tiles is improved.
[0036] Preferably, the upper surface of the supporting plate 106 is provided with a ball 600.
[0037] Through the arrangement of the balls 600, the friction between the ceramic tile and the supporting plate 106 can be reduced when the ceramic tile is positioned, and the wear of the ceramic tile is reduced.
[0038] Preferably, two limiting rods 700 parallel to each other are arranged in the mounting seat A201, and the driving plate A203 is slidingly arranged on the two limiting rods 700.
[0039] Through the arrangement of the two limiting rods 700, the limiting effect on the driving plate A203 is improved, and the stability of the ceramic tile during movement is ensured.
[0040] Preferably, bearings are arranged on the inner walls of the two sides of the mounting seat B301 in the length direction, and the end of the threaded rod B303 is arranged in the bearings.
[0041] Through the arrangement of the bearings, the end of the threaded rod B303 can be supported, so that the rotation is more stable and smooth.
[0042] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. A ceramic tile automatic packaging equipment, comprising a packaging machine (100) and a conveying line (101), characterized in that: four support rods (102) are installed at the four corners of the upper surface of the packaging machine (100), the top of the four support rods (102) is provided with an electric push rod A (103) through a translation mechanism (200), the end of the telescopic end of the electric push rod A (103) is provided with an I-shaped plate (104), and the four corners of the I-shaped plate (104) are provided with suction cups (105); two supporting plates (106) are installed above the packaging machine (100) through a reverse moving mechanism (300), and the four sides of the two supporting plates (106) are provided with positioning mechanisms (400).
2. The ceramic tile automatic packaging equipment according to claim 1, characterized in that: the translation mechanism (200) comprises a mounting seat A (201) installed at the top of the four support rods (102), a threaded rod A (202) is rotatably installed in the mounting seat A (201), a driving plate A (203) is installed on the outer surface of the threaded rod A (202), the electric push rod A (103) is connected to the lower surface of the driving plate A (203), a servo motor (204) is installed on the outer surface of the mounting seat A (201), and the output shaft of the servo motor (204) is connected with the threaded rod A (202).
3. The ceramic tile automatic packaging equipment according to claim 1, characterized in that: the reverse moving mechanism (300) comprises a mounting seat B (301) installed between adjacent two support rods (102), a double-shaft motor (302) is installed at the middle position in the mounting seat B (301), two output shafts of the double-shaft motor (302) are connected with threaded rods B (303), a driving plate B (304) is installed on the outer surface of the threaded rods B (303), an adapter plate (305) is installed on the outer surface of the driving plate B (304), and the supporting plate (106) is connected with the adapter plate (305).
4. The ceramic tile automatic packaging equipment according to claim 1, characterized in that: the positioning mechanism (400) comprises two electric push rods B (401) installed on the upper surfaces of the two supporting plates (106) respectively, the telescopic ends of the two electric push rods B (401) are provided with push plates A (402), an electric push rod C (403) is installed on the upper surface of the mounting seat B (301), the telescopic end of the electric push rod C (403) is provided with a push plate B (404), a cross plate (405) is installed between the two support rods (102) away from the mounting seat B (301), an electric push rod D (406) is installed on the outer surface of the cross plate (405), and the telescopic end of the electric push rod D (406) is provided with a push plate C (407).
5. The ceramic tile automatic packaging equipment according to claim 1, characterized in that: The I-shaped plate (104) is provided with a guide rod (500) penetrating through the four corners, the upper and lower ends of the guide rod (500) are provided with end heads (501), the suction disc (105) is installed on the lower end head (501), the outer surface of the guide rod (500) is sleeved with a spring (502), and the two ends of the spring (502) are respectively in abutment with the lower end head (501) and the lower surface of the I-shaped plate (104).
6. The automatic packaging equipment for ceramic tiles according to claim 1, characterized in that: The upper surface of the supporting plate (106) is provided with a ball (600).
7. The automatic packaging equipment for ceramic tiles according to claim 2, characterized in that: The mounting seat A (201) is internally provided with two mutually parallel limiting rods (700), and the driving plate A (203) is slidingly installed on the two limiting rods (700).
8. The automatic packaging equipment for ceramic tiles according to claim 3, characterized in that: The inner walls of the length direction of the mounting seat B (301) are both provided with bearings, and the end of the threaded rod B (303) is arranged in the bearings.