Three-hole punching, gluing and framing all-in-one machine

Abstract

The utility model discloses a three-hole punching, rubberizing and framing all-in-one machine, and relates to the technical field of fungus bag processing, the three-hole punching, rubberizing and framing all-in-one machine comprises a rack and a conveying mechanism, a punching mechanism, a rubberizing mechanism, a framing mechanism and a bag grabbing and moving mechanism which are arranged in sequence, the conveying mechanism can convey fungus bags, and the punching mechanism can punch three holes in the fungus bags at the same time; according to the full-automatic packaging machine, punching, rubberizing and framing are integrated, manual intervention can be reduced, full-process automatic processing is achieved, and the overall processing efficiency is remarkably improved.

Description

Technical Field

[0001] This application relates to the field of mushroom bag processing technology, specifically to a three-hole punching, gluing, and framing integrated machine. Background Technology

[0002] In the edible mushroom production industry, the core processes are perforation and ventilation, sealing and adhesive application, and frame loading and transportation after inoculation of the mushroom bags. In traditional processing, these processes are all performed using separate equipment, resulting in lengthy production lines and low efficiency in mushroom bag turnover. Therefore, improvements to the traditional processing method are necessary. Utility Model Content

[0003] In view of this, this application provides a three-hole punching, gluing, and framing integrated machine to solve the technical problems of traditional processing, which not only has a long production line but also low turnover efficiency of mushroom bags.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A three-hole punching, gluing, and framing integrated machine includes a frame and a conveying mechanism, a punching mechanism, a gluing mechanism, a framing mechanism, and a bag-grabbing and moving mechanism arranged sequentially along the material conveying direction;

[0006] The conveying mechanism includes a front conveyor line, a middle conveyor line, a rear conveyor line, and a finished product conveyor line;

[0007] The punching mechanism includes a pair of pressing cylinders, a punching cylinder, and multiple sets of punching components. The pressing cylinders and the punching cylinders are both mounted on the base plate of the punching mechanism, and the multiple sets of punching components are connected to the lower end of the punching cylinder.

[0008] The adhesive applicator includes a base plate for the adhesive applicator, a pair of movable side seats, three bearing mounting plates, a tape roll support plate, three tape traction mechanisms, and a tape separation mechanism.

[0009] The frame-splitting mechanism includes an upper base, a frame-splitting cylinder, a frame-splitting baffle, a frame-splitting fixing plate, a frame-splitting support plate, and a frame-splitting advance and retraction cylinder;

[0010] The bag-grabbing and moving mechanism includes a bag-grabbing and moving servo motor, a chain drive assembly, a bag-grabbing and lifting motor, and a bag-grabbing assembly.

[0011] Furthermore, the base plate of the adhesive tape machine is mounted on the frame, the movable side seat plate is mounted on both ends of the base plate of the adhesive tape machine, the bearing mounting plate is mounted on the base plate of the adhesive tape machine at intervals, the tape roll support plate is mounted above the base plate of the adhesive tape machine via the label plate mounting plate, and the tape traction mechanism and tape separation mechanism are mounted on the base plate of the adhesive tape machine.

[0012] The frame-splitting cylinder, frame-splitting baffle, and frame-splitting fixing plate are all connected to the upper base, and the frame-splitting support plate is connected to the frame-splitting advance and retraction cylinder through the mounting bracket plate.

[0013] The grabbing servo motor is connected to the chain drive assembly, the grabbing lifting motor is connected to the chain drive assembly, and the grabbing assembly is connected to the grabbing lifting motor.

[0014] Furthermore, the punching mechanism also includes a pair of first optical axes slidably connected to the base plate of the punching mechanism, a material bag pressure plate connected to the lower end of a pair of pressure cylinders, and a punch mounting plate connected to the lower end of the punching cylinders.

[0015] Furthermore, the punching assembly passes through the material bag pressure plate, and the punching assembly includes a punching tooth and a punching needle connected to the lower end of the punching tooth.

[0016] Furthermore, a perforated baffle plate is provided on the front conveyor belt guard of the front conveyor line, a perforated baffle cylinder is fixed on the perforated baffle plate, and a perforated baffle group locking plate is installed on the perforated baffle cylinder.

[0017] Furthermore, the tape traction mechanism is equipped with a label collection tube, which is driven by a tape-applying stepper motor.

[0018] Furthermore, the tape traction mechanism includes a glue dispensing stepper motor mounted on the base plate of the tape machine and an iron roller driven to rotate by the glue dispensing stepper motor.

[0019] Furthermore, the tape separation mechanism includes a tape pressing cylinder, a pressure roller seat plate, three tape pressing rollers, and three sets of label roller tubes. The tape pressing cylinder is mounted on the base plate of the tape machine, the pressure roller seat plate is connected to the lower end of the tape pressing cylinder, and the label roller tubes and the three tape pressing rollers are spaced apart on the pressure roller seat plate.

[0020] Furthermore, the frame support plate includes an upper frame support plate and a lower frame support plate. The upper frame support plate is fixed to a mounting frame plate that is slidably connected to a frame moving block. The frame moving block is connected to the frame cylinder. The lower frame support plate is slidably engaged with the mounting frame plate through a second guide mechanism.

[0021] Furthermore, the bag-grabbing assembly includes a parallel gripper cylinder, a pair of bag-grabbing gripper plates, and two sets of bag-grabbing grippers. The parallel gripper cylinder is installed at the lower end of the gripper cylinder mounting base, and the pair of bag-grabbing gripper plates are connected to the two ends of the parallel gripper cylinder.

[0022] As can be seen from the above technical solution, the advantages of this utility model are:

[0023] 1. This application integrates drilling, adhesive application, and framing into one unit. Through the collaborative cooperation of multiple sensors and the electrical control cabinet, it can reduce manual intervention and achieve fully automated processing, thus achieving higher processing efficiency.

[0024] 2. This application is equipped with three sets of drilling components. The drilling component position is locked, which can improve the accuracy of the drilling position and improve the processing precision. In addition, the three sets of drilling components work simultaneously, which can greatly improve the drilling efficiency. Attached Figure Description

[0025] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0026] Figure 1 This is a schematic diagram of the structure of this application.

[0027] Figure 2 for Figure 1 Rear view.

[0028] Figure 3 This is a schematic diagram of the front conveyor line of this application.

[0029] Figure 4 This is a schematic diagram of the conveyor line in this application.

[0030] Figure 5 This is a schematic diagram of the structure of the rear conveyor line of this application.

[0031] Figure 6 This is a schematic diagram of the drilling mechanism of this application.

[0032] Figure 7 This is a rear view of the punching mechanism of this application.

[0033] Figure 8 This is a schematic diagram of the adhesive application mechanism of this application.

[0034] Figure 9 This is a rear view of the adhesive application mechanism of this application.

[0035] Figure 10 This is a schematic diagram of the frame-splitting mechanism of this application.

[0036] Figure 11 This is a rear view of the frame-shaping mechanism of this application.

[0037] Figure 12 This is a schematic diagram of the packet-grabbing and moving mechanism of this application.

[0038] Figure 13 This is a schematic diagram of the finished product conveyor line of this application.

[0039] Explanation of reference numerals in the attached drawings: Front conveyor line 10, front conveyor belt guard plate 101, conveyor belt top packing plate 102, main photoelectric sensor 103, incoming packing photoelectric sensor 1031, perforation sensing photoelectric sensor 1032, front conveyor belt packing baffle plate 104, first conveyor belt support screw 105, first sprocket 106, first conveyor belt motor base welding plate 107, front conveyor belt 108, middle conveyor line 11, middle conveyor line packing baffle plate 111, first photoelectric sensor 112, packing pressure plate 113, second photoelectric sensor 114, guard plate 115, middle conveyor belt 116, conveyor belt sprocket 1162, conveyor belt driven wheel 1164, first conveyor belt motor 1163, packing pressure cylinder 117, packing baffle cylinder 118, middle conveyor belt guard plate 119. Rear conveyor line 12, conveyor belt baffle plate 121, rear conveyor belt guard plate 122, second sprocket 1222, rear conveyor belt 123, second conveyor belt motor 124, second conveyor belt motor base welding plate 1241, baffle photoelectric sensor 126, second conveyor belt support screw 127, punching mechanism 20, upper mounting frame 200, punching mechanism base plate 211, punching support base plate 212, punching mechanism support shaft 213, baffle pressing cylinder 22, punching cylinder 23, guide mechanism 24, first optical shaft 242, punch mounting plate 25, baffle pressing plate 26, punching pressing rod 27, punching toothed cutter 28, punching needle 281, punching baffle plate 29, punching baffle cylinder 291, punching baffle group locking plate 292, adhesive applicator 30, adhesive tape machine base 31. Labeling plate locking sleeve 311. Tape traction mechanism 32. Glue dispensing stepper motor 321. Glue applicator photoelectric sensor seat 322. Slotted photoelectric switch 323. Traction roller 324. Tape transition wheel 325. Active synchronous wheel 326. Synchronous belt 327. Label take-up cylinder 33. Moving side seat plate 34. Glue applicator moving shaft 341. Bearing mounting plate 342. Tape roll support plate 35. Feeding disc brake lever 36. Label feeding disc mounting plate 361. Auxiliary plate 362. Origin photoelectric bracket 363. Tape flattening wheel seat 37. Tape pressing wheel 371. Pressing wheel seat plate 372. Label peeling plate 38. Label passing roller tube 381. Tape flattening base 382. Second optical shaft 383. Tape pressing cylinder 384. Tape separating mechanism base plate 385. Glue applicator moving stepper motor 39. Inlet motor; 40. Frame separating mechanism; 41. Upper base; 411. Frame separating base plate; 412. Adjustment plate; 413. Upper positioning plate; 42. Frame separating baffle; 43. Frame separating upper support plate; 44. Frame separating lower support plate; 45. Frame separating fixing plate; 46. Frame separating positioning plate; 47. Frame separating moving block; 471. Frame separating advance / retreat cylinder seat; 472. Frame separating advance / retreat cylinder; 473. Mounting bracket plate; 48. Second guide mechanism; 481. Frame lifting moving optical axis; 49. Frame separating cylinder; 50. Bag grabbing moving mechanism; 51. Bag grabbing moving servo motor; 511. Servo motor mounting plate; 512. First optical axis fixing seat; 513. Third optical axis; 52. Bag grabbing lifting motor; 53. Rack and pinion; 54. Bag grabbing hand up / down moving optical axis; 541. Bag clamping drag chain seat; 543. Synchronous pulley; 544. Second optical axis fixing seat.Parallel gripper cylinder 55, bag clamping gripper plate 551, bag clamping gripper 552, bag suction moving base plate 56, bag clamping lifting origin switch base 58, proximity switch 581, finished product conveyor line 60, conveyor line side plate 61, baffle frame base plate 62, baffle frame cylinder 621, fourth optical axis 623, baffle frame plate 624, limit frame optical axis 63, double row sprocket roller 64, material frame positioning plate 66, third photoelectric sensor 67, fourth photoelectric sensor 68, electrical control cabinet 70, roller conveyor motor 80. Detailed Implementation

[0040] To make the objectives, technical solutions, and advantages of this application clearer, the application will be further described in detail below with reference to the embodiments and accompanying drawings. Here, the illustrative embodiments and their descriptions are used to explain this application, but are not intended to limit it.

[0041] refer to Figures 1 to 13 ,like Figure 1 and Figure 2 As shown, this embodiment provides a three-hole punching, gluing, and framing integrated machine, including a frame and a conveying mechanism, a punching mechanism 20, a gluing mechanism 30, a framing mechanism 40, and a bag-grabbing and moving mechanism 50 mounted on the frame. The conveying mechanism includes a front conveyor line 10, a middle conveyor line 11, a rear conveyor line 12, and a finished product conveyor line 60. The punching mechanism 20 is mounted on the frame and located above a pair of front conveyor belt guardrails 101 of the front conveyor line 10 and behind the electrical control cabinet 70. The gluing mechanism 30 is located above the middle conveyor line 11. The gluing mechanism 30 is driven by a glue dispensing stepper motor 321 that drives a tape traction mechanism 32. At the same time, a gluing moving stepper motor 39 mounted on the frame drives the gluing mechanism 30 to move. The framing mechanism 40 is located above the guardrail 115 of the middle conveyor line 11 and below the gluing mechanism 30. A framing cylinder 49 is mounted on a framing base plate 411 mounted on the frame, and the lower end of the framing cylinder 49 is connected to a framing moving block. 47. A frame-separating moving block 47 is equipped with a frame-separating advance / retreat cylinder 472. The frame-separating cylinder 49 can extend to drive the frame-separating moving block 47 to move up and down, enabling the upper support plate 43 and the lower support plate 44 of the frame to merge or separate. The extension and retraction of the frame-separating advance / retreat cylinder 472 can drive the upper support plate 43 and the lower support plate 44 of the frame to move horizontally inward or outward, thereby enabling the frame to fall accurately onto the finished product conveyor line 60. The bag-grabbing moving mechanism 50 is installed on the frame and located on the rear conveyor line 12. Directly above and located on one side of the adhesive application mechanism 30 and the frame separating mechanism 40, the bag-grabbing moving mechanism 50 is controlled and driven by the bag-grabbing moving servo motor 51 mounted on the servo motor mounting plate 511. After the bag-grabbing lifting motor 52 reaches the bag-grabbing position, the parallel gripper cylinder 55 retracts the gripper 552 to clamp the mushroom bag. After the frame passes through the middle conveyor belt 116 and reaches the bag-laying position, the parallel gripper cylinder 55 extends the gripper 552 to release the mushroom bag, and the mushroom bag is then placed in the frame.

[0042] like Figure 3 As shown, the front conveyor line 10 is a perforated conveyor mechanism. The front conveyor line 10 also includes several first conveyor belt support screws 105 connected to the frame and used to support the front conveyor belt guard plate 101, a pair of front conveyor belt baffle plates 104 installed on the front conveyor belt guard plate 101, a conveyor belt top baffle plate 102 installed on one of the front conveyor belt baffle plates 104, a total photoelectric sensor 103 installed on the other front conveyor belt guard plate 101, a roller motor 80 installed on the welding plate 107 of the first conveyor belt motor seat, and a plurality of first sprockets 106 driven by the roller motor 80. A front conveyor belt 108 is sleeved between the plurality of first sprockets 106. The total photoelectric sensor 103 includes a package-in photoelectric sensor 1031 on the side near the front conveyor belt baffle 104 and a perforation-sensing photoelectric sensor 1032 on the side away from the front conveyor belt baffle 104. A first conveyor belt motor mount welding plate 107 for mounting the roller conveyor motor 80 is welded to the bottom of one of the front conveyor belt baffles 101. The electrical control cabinet 70 mounted on the frame controls the roller conveyor motor 80 to start the photoelectric sensor 103 and the front conveyor belt 108 to operate normally.

[0043] like Figure 4 As shown, the middle conveyor line 11 is a glue-applying conveyor mechanism. The middle conveyor line 11 also includes a pair of oppositely distributed middle conveyor belt guards 119 mounted on the frame, a pair of guards 115 mounted on the pair of middle conveyor belt guards 119, and a first photoelectric sensor 112, a second photoelectric sensor 114, a pressing cylinder 117, and a blocking cylinder 118 mounted on one of the guards 115. The pressing cylinder 117 is connected to a pressing plate 113, which can control the extension and retraction of the pressing plate 113. The blocking cylinder 118 is connected to a middle conveyor line blocking plate 111, which can control the extension and retraction of the middle conveyor line blocking plate 111. The blocking cylinder 118, the first photoelectric sensor 112, the pressing cylinder 117, and the second photoelectric sensor 114 are arranged in sequence. The first photoelectric sensor 112 and the second photoelectric sensor 114 are used to detect the mushroom bags, thereby enabling the blocking cylinder 118 and the pressing cylinder 117 to work. In addition, a first conveyor belt motor 1163 is installed on one of the middle conveyor belt side panels 119. The first conveyor belt motor 1163 can control the operation of the conveyor line sprocket 1162 and the conveyor belt driven wheel 1164 so that the middle conveyor belt 116 connected to the conveyor line sprocket 1162 and the conveyor belt driven wheel 1164 can carry out transportation work.

[0044] like Figure 5As shown, the rear conveyor line 12 includes several second conveyor belt support screws 127 mounted on the frame, a pair of rear conveyor belt guards 122 with their lower ends connected to the several second conveyor belt support screws 127, a baffle photoelectric sensor 126 mounted on one of the rear conveyor belt guards 122, a conveyor belt baffle 121 mounted between the pair of rear conveyor belt guards 122 and above the baffle photoelectric sensor 126, and a second conveyor belt motor 124 mounted below one of the rear conveyor belt guards 122 via a second conveyor belt motor base welding plate 1241. The second conveyor belt motor 124 can control several second sprockets 1222 to rotate, so that the rear conveyor belt 123 sleeved on the several second sprockets 1222 rotates to realize the conveying operation.

[0045] like Figure 6 and Figure 7 As shown, the drilling mechanism 20 includes an upper mounting frame 200, which includes a drilling mechanism base plate 211, a pair of drilling support base plates 212, and a plurality of drilling mechanism support shafts 213. The plurality of drilling mechanism support shafts 213 are spaced apart on the frame, the pair of drilling support base plates 212 are oppositely arranged on the plurality of drilling mechanism support shafts 213, and the drilling mechanism base plate 211 is arranged between the pair of drilling support base plates 212. The punching mechanism 20 also includes: a pair of pressing cylinders 22 mounted on the base plate 211 of the punching mechanism, a punching cylinder 23 located between the pair of pressing cylinders 22, a pair of first optical shafts 242 slidably connected to the base plate 211 of the punching mechanism, a material bag pressure plate 26 connected to the lower end of the pair of pressing cylinders 22, and a punch mounting plate 25 connected to the lower end of the punching cylinder 23. Three punching teeth 28 are mounted on the lower end of the punch mounting plate 25. Each punching tooth 28 has a punching needle 281 at its lower end for punching. Driven by the punching cylinder 23, the punching teeth 28 can move up and down through the material bag pressure plate 26. The lower end of the first optical shaft 242 passes through the punch mounting plate 25 and is fixed to the material bag pressure plate 26.

[0046] Multiple first optical axes 242 form a guide mechanism 24. The material bag pressing plate 26 is fixed to the lower end of the guide mechanism 24, and the upper end of the guide mechanism 24 is slidably engaged with the bottom plate 211 of the punching mechanism, so that the material bag pressing plate 26, which is connected to a pair of pressing cylinders 22 via the punching pressing rod 27, moves up and down more smoothly under the drive of the pressing cylinders 22. In addition, a punching baffle plate 29 is provided on the front conveyor belt guard plate 101 at the end away from the top bag plate 102 of the conveyor belt. A punching baffle cylinder 291 is fixed on the punching baffle plate 29, and a punching baffle locking plate 292 is installed on the punching baffle cylinder 291. By extending the punching baffle cylinder 291, the punching baffle locking plate 292 can be extended upward to block the movement of the mushroom bag.

[0047] The working principle of the punching mechanism 20: After the main photoelectric sensor 103 detects the mushroom bag, the pressing cylinder 22 moves down, causing the material bag pressing plate 26 to press on the mushroom bag below. Then, the punching cylinder 23 moves down, causing the three punching needles 281 to punch holes in the mushroom bag. After punching is completed, the pressing cylinder 22 moves up, releasing the limit on the mushroom bag. Finally, the punching cylinder 23 resets. Then, the punching blocking cylinder 291 drives the punching blocking group locking plate 292 to move up to block the mushroom bag. If the punching sensing photoelectric sensor 1032 does not detect the mushroom bag, the punching blocking cylinder 291 moves down to reset.

[0048] like Figure 8 and Figure 9 As shown, the adhesive applicator 30 includes an adhesive applicator base plate 31 mounted on the frame, a pair of movable side seats 34 mounted at both ends of the adhesive applicator base plate 31, three bearing mounting plates 342 spaced apart on the adhesive applicator base plate 31, a tape roll support plate 35 mounted above the adhesive applicator base plate 31 via a label tray mounting plate 361, and three tape traction mechanisms 32 and a tape separation mechanism mounted on the adhesive applicator base plate 31. Each tape traction mechanism 32 is provided with a label collection tube 33 above it. The label collection tube 33 is connected to the adhesive applicator moving stepper motor 39 via the bearing mounting plate 342. The rotation of the label collection tube 33 can collect the labels. An auxiliary plate 362 is installed in the middle of the label-feeding plate 361. The auxiliary plate 362 is connected to the movable side seat plate 34 through the origin photoelectric bracket 363. The auxiliary plate 362 is provided with a feeding plate brake rod 36 and a tape transition wheel 325 at intervals. The feeding plate brake rod 36 controls the start and stop of the tape roll support plate 35, and the tape transition wheel 325 is used to guide the movement of the tape. In addition, a label-pressing plate locking sleeve 311 and a tape transition wheel 325 are also installed on the base plate 31 of the tape-applying machine. A photoelectric sensor base 322 for applying tape is provided on the base plate 31 of the tape-applying machine, and a slotted photoelectric switch 323 for detecting the position of the tape is provided on the photoelectric sensor base 322.

[0049] The tape traction mechanism 32 includes a glue dispensing stepper motor 321, a pair of active synchronous pulleys 326, a synchronous belt 327, and a traction iron roller 324 mounted on the base plate 31 of the tape machine. The glue dispensing stepper motor 321 drives the traction iron roller 324 to rotate through the active synchronous pulleys 326. The synchronous belt 327 is sleeved on the pair of active synchronous pulleys 326, and the traction iron roller 324 and the synchronous belt 327 are located on both sides of the base plate 31 of the tape machine.

[0050] The tape separating mechanism includes: a tape pressing cylinder 384, a pressure roller seat plate 372, three tape pressing rollers 371, and three sets of label-passing roller tubes 381. The tape pressing cylinder 384 is mounted on the base plate 31 of the tape-making machine. The pressure roller seat plate 372 is connected to the lower end of the tape pressing cylinder 384. The three tape pressing rollers 371 are all mounted on the pressure roller seat plate 372 via tape flattening roller seats 37. The label-passing roller tubes 381 are mounted on the pressure roller seat plate 372 via the tape separating mechanism base plate 385. In addition, a label-removing plate 38 for removing labels is provided at the bottom of the tape separating mechanism base plate 385 to separate the tape surface from the smooth surface. A tape-flattening base 382 is provided on the base plate 31 of the tape-pressing machine. The lower end of the tape-pressing cylinder 384 passes through the tape-flattening base 382 and is connected to the pressure roller seat plate 372. The pressure roller seat plate 372 is provided with a second optical shaft 383 that can slide and cooperate with the tape-flattening base 382, ​​so that the pressure roller seat plate 372 moves up and down smoothly under the drive of the tape-pressing cylinder 384.

[0051] The working principle of the adhesive application mechanism 30 is as follows: The adhesive dispensing stepper motor 321 drives the tape traction mechanism 32 to rotate and pull the tape. At the same time, the adhesive application moving stepper motor 39 drives the label collection cylinder 33 to rotate. After the adhesive application moving stepper motor 39 drives the tape to the position of the pressure cylinder, the tape pressure cylinder 384 extends downward, so that the tape sticks to the mushroom bag. After the slotted photoelectric switch 323 detects the tape, the adhesive dispensing stepper motor 321 stops, the adhesive application moving stepper motor 39 reaches the position of the lifting cylinder, the tape pressure cylinder 384 retracts, and the adhesive application moving stepper motor 39 reaches the end position. Finally, the adhesive application moving stepper motor 39 resets and waits for the next adhesive application.

[0052] like Figure 10 and Figure 11As shown, the frame-splitting mechanism 40 includes: an upper base 41, a frame-splitting cylinder 49, a frame-splitting baffle 42, a frame-splitting fixing plate 45, a frame-splitting support plate, and a frame-splitting forward / backward cylinder 472. The upper base 41 consists of a frame-splitting base plate 411 and a pair of adjusting plates 412 connected to each other. The position of the frame-splitting base plate 411 on the frame can be adjusted by the pair of adjusting plates 412. The frame-splitting cylinder 49 is mounted on the frame-splitting base plate 411. The frame-splitting baffle 42 is fixed to the frame-splitting base plate 411 by an upper positioning plate 413. The lower end of the frame-splitting cylinder 49... A connecting rod is fixed to the frame moving block 47 and the frame fixing plate 45. The connecting rod is fixed to the frame bottom plate 411 and slidably connected to the frame moving block 47. The frame advancing and retreating cylinder 472 is mounted on the frame moving block 47 via the frame advancing and retreating cylinder seat 471. The output end of the frame advancing and retreating cylinder 472 is connected to the mounting frame plate 473. The mounting frame plate 473 is slidably connected to the frame moving block 47. A frame positioning plate 46 is provided on the top of the mounting frame plate 473. The lower end of the mounting frame plate 473 is connected to the frame support plate. The frame support plate includes an upper frame support plate 43 and a lower frame support plate 44. The upper frame support plate 43 is fixed to the lower side of the mounting frame plate 473. The lower frame support plate 44 is slidably engaged with the mounting frame plate 473 via a second guide mechanism 48.

[0053] The second guide mechanism 48 includes a pair of frame lifting moving optical shafts 481, which are connected to the lower support plate 44 of the frame. The upper ends of the pair of frame lifting moving optical shafts 481 slide through the mounting bracket plate 473 and are connected to the frame positioning plate 46.

[0054] The working principle of the frame separating mechanism 40: The frame separating cylinder 49 extends and drives the frame separating moving block 47 to move, so the upper frame separating plate 43 and the lower frame separating plate 44 merge, so that the bottom frame is separated from the stacked frames and this frame is located between the upper frame separating plate 43 and the lower frame separating plate 44. Then the frame separating advance and retreat cylinder 472 retracts, so that the upper frame separating plate 43 and the lower frame separating plate 44 drive the frame to move horizontally outward. So the frame is pushed onto the finished product conveyor line 60 by the upper frame separating plate 43 and the lower frame separating plate 44. Then the frame separating advance and retreat cylinder 472 extends, so that the upper frame separating plate 43 and the lower frame separating plate 44 move horizontally inward. Then the frame separating cylinder 49 retracts, so the frame separating moving block 47 moves upward, so that the upper frame separating plate 43 and the lower frame separating plate 44 separate, waiting for the next frame separating.

[0055] like Figure 12As shown, the bag-grabbing moving mechanism 50 includes: a bag-grabbing moving servo motor 51, a chain drive assembly, a bag-grabbing lifting motor 52, and a bag-grabbing assembly. The bag-grabbing moving servo motor 51 is mounted on the frame via a servo motor mounting plate 511. Two third optical axes 513 are arranged horizontally side-by-side on the servo motor mounting plate 511 via a first optical axis fixing seat 512. The chain drive assembly includes a pair of synchronous pulleys 543 fixed on the frame and a drag chain connected to the pair of synchronous pulleys 543. The drag chain is connected to the bag-suction moving base plate 56 via a bag-clamping drag chain seat 541. The bag-suction moving base plate 56 can slide horizontally along the two third optical axes 513. A bag-grabbing lifting motor 52 is mounted on a bag-grabbing movable base plate 56, which can slide horizontally along a pair of third optical axes 513. The conveyor belt of the bag-grabbing lifting motor 52 is connected to gears, which mesh with a rack 53. The lower end of the rack 53 passes through the bag-grabbing movable base plate 56 and is fixed to a gripper cylinder mounting seat. Two bag-grabbing hand vertical movement optical axes 54 are fixed to the gripper cylinder mounting seat via a pair of second optical axis fixing seats 544. The bag-grabbing hand vertical movement optical axes 54 slide in engagement with the bag-grabbing movable base plate 56. A proximity switch 581 is also mounted on the right side of the bag-grabbing movable base plate 56 via a bag-grabbing lifting origin switch seat 58.

[0056] The bag-grabbing assembly includes a parallel gripper cylinder 55, a pair of bag-grabbing gripper plates 551, and two sets of bag-grabbing grippers 552. The parallel gripper cylinder 55 is installed at the lower end of the gripper cylinder mounting base. The pair of bag-grabbing gripper plates 551 are connected to the two ends of the parallel gripper cylinder 55. Each set of bag-grabbing grippers 552 includes three grippers, which are arranged in a line below the corresponding bag-grabbing gripper plates 551.

[0057] Working principle of the bag-grabbing and moving mechanism 50: The bag-grabbing and moving servo motor 51 controls the suction bag moving base plate 56 to reach the bag-grabbing position. The bag-grabbing lifting motor 52 and the bag-grabbing assembly move horizontally synchronously with the suction bag moving base plate 56. Then, the bag-grabbing lifting motor 52 drives the bag-grabbing assembly to rise to the bag-grabbing height. The parallel gripper cylinder 55 drives a pair of gripper plates 551 to retract. The pair of gripper plates 551 move closer to each other to grab the mushroom bag. After grabbing, the bag-grabbing lifting motor 52 controls the mushroom bag to move vertically, so that the mushroom bag reaches the bag-moving height position. The bag-grabbing and moving servo motor 51 controls the mushroom bag to move horizontally, so that the mushroom bag reaches the first position of the bag-laying position. Then, the bag-grabbing lifting motor 52 controls the mushroom bag to move to the bag-laying position, which is above the frame. The parallel gripper cylinder 55 extends and releases the grip on the mushroom bag, so the mushroom bag enters the frame. The frame moves on the finished product conveyor line 60. Finally, the bag-grabbing lifting motor 52 resets, waiting for the next action.

[0058] like Figure 13As shown, the finished product conveyor line 60 includes a pair of conveyor side plates 61, a frame limiting optical shaft 63, a material frame positioning plate 66, a third photoelectric sensor 67, a fourth photoelectric sensor 68, and a baffle assembly. The pair of conveyor side plates 61 are fixed parallel to each other on the frame. Several double-row sprocket rollers 64 are arranged between the pair of conveyor side plates 61. The double-row sprocket rollers 64 are driven to roll by a roller motor 80. The frame limiting optical shaft 63 is installed on one of the conveyor side plates 61, and the material frame positioning plate 66 is installed on the other conveyor side plate 61. The frame limiting optical shaft 63 cooperates with the material frame positioning plate 66 to limit the movement direction of the frame, so that the frame moves in a specified direction. The third photoelectric sensor 67 and the fourth photoelectric sensor 68 are distributed sequentially at intervals. The baffle assembly is located near the fourth photoelectric sensor 68 to work in conjunction with it. The baffle assembly includes a baffle base plate 62, a baffle cylinder 621, and a baffle plate 624. The baffle base plate 62 is fixed to the frame, the baffle cylinder 621 is mounted on the baffle base plate 62, and the baffle plate 624 is connected to the output end of the baffle cylinder 621 via a fourth optical axis 623. The third photoelectric sensor 67 and the fourth photoelectric sensor 68 can detect the frame at different positions on the double-row sprocket roller 64, allowing the electrical control cabinet 70 to control the baffle assembly to perform corresponding actions.

[0059] Specifically, when the third photoelectric sensor 67 detects a frame, it indicates that the frame-separating mechanism 40 has completed the frame-separating action. At the same time, the corresponding roller motor 80 drives the double-row sprocket roller 64 to roll, and the frame-blocking cylinder 621 drives the frame-blocking base plate 62 to move down. The frame-blocking base plate 62 is hidden under the double-row sprocket roller 64, allowing the frame to be conveyed to the right. When the fourth photoelectric sensor 68 does not detect a frame, the frame-blocking cylinder 621 drives the frame-blocking base plate 62 to move up, blocking the incoming frame so that the mushroom bag can enter the frame.

[0060] Overall working principle: Both the front conveyor belt 108 and the finished product conveyor 60 are driven to rotate by the roller conveyor motor 80. When the main photoelectric sensor 103 detects a mushroom bag, the electrical control cabinet 70 controls the punching mechanism 20 to punch holes in the mushroom bag. After punching, the punching mechanism 20 resets, and the punching and blocking cylinder 291 is activated to block the movement of the mushroom bag, waiting for the mushroom bag to move. When the main photoelectric sensor 103 does not detect a mushroom bag, the punching and blocking cylinder 291 moves down so that the mushroom bag moves to the punching and blocking group locking plate 292 to wait for the mushroom bags to move sequentially onto the middle conveyor 11; when After the perforated mushroom bags are moved onto the intermediate conveyor belt 116, when the first photoelectric sensor 112 and the second photoelectric sensor 114 detect the mushroom bag, the pressing cylinder 117 extends, and then the adhesive applicator 30 begins the adhesive applicating process. Once the adhesive applicating is complete, the pressing cylinder 117 retracts, and the blocking cylinder 118 retracts, allowing the adhesive-applied mushroom bags to be conveyed to the rear conveyor belt 12. If the first photoelectric sensor 112 and the second photoelectric sensor 114 fail to detect a mushroom bag, the blocking cylinder 118 extends to prevent the mushroom bags from continuing to move without being adhesively applicated. When the adhesive-applied mushroom bags are conveyed to the rear conveyor belt 123, the rear conveyor belt 123 moves the mushroom bags. When the blocking photoelectric sensor 126 detects a mushroom bag, the grasping and moving mechanism 50 operates to grasp the mushroom bag. During this process, the framing mechanism 40 performs framing, causing the frames to be conveyed to the finished product conveyor belt 60. Then, the grasping and moving mechanism 50 simply grabs and places the mushroom bags into the frames.

[0061] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to the embodiments of this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A three-hole punching, gumming and framing all-in-one machine, characterized in that, The machine comprises a rack, conveying mechanisms, a punching mechanism (20), a rubberizing mechanism (30), a frame separating mechanism (40) and a bag grabbing and moving mechanism (50) arranged in sequence along the material conveying direction. The conveying mechanisms comprise a front conveying line (10), a middle conveying line (11), a rear conveying line (12) and a finished product conveying line (60). The punching mechanism (20) comprises a pair of bag pressing air cylinders (22), a punching air cylinder (23) and a plurality of punching assemblies, the bag pressing air cylinders (22) and the punching air cylinder (23) are both mounted on a punching mechanism bottom plate (211), and the plurality of punching assemblies are connected to the lower end of the punching air cylinder (23). The rubberizing mechanism (30) comprises a rubberizing machine bottom plate (31), a pair of moving side seat plates (34), three bearing mounting plates (342), a rubber tape roll supporting plate (35), three rubber tape traction mechanisms (32) and a rubber tape separating mechanism. The frame separating mechanism (40) comprises an upper base (41), a frame separating air cylinder (49), a frame separating baffle (42), a frame separating fixed plate (45), a frame separating support plate and a frame separating advance and retreat air cylinder (472). The bag grabbing and moving mechanism (50) comprises a bag grabbing and moving servo motor (51), a chain transmission assembly, a bag grabbing and lifting motor (52) and a bag grabbing assembly.

2. The three-hole punching, rubberizing and frame separating all-in-one machine according to claim 1, wherein The rubberizing machine bottom plate (31) is mounted on the rack, the moving side seat plates (34) are mounted at the two ends of the rubberizing machine bottom plate (31), the bearing mounting plates (342) are mounted on the rubberizing machine bottom plate (31) at intervals, the rubber tape roll supporting plate (35) is mounted above the rubberizing machine bottom plate (31) through a marker disc mounting plate (361), and the rubber tape traction mechanisms (32) and the rubber tape separating mechanism are mounted on the rubberizing machine bottom plate (31). The frame separating air cylinder (49), the frame separating baffle (42) and the frame separating fixed plate (45) are all connected with the upper base (41), the frame separating support plate is connected with the frame separating advance and retreat air cylinder (472) through a mounting frame plate (473). The bag grabbing and moving servo motor (51) is connected with the chain transmission assembly, the bag grabbing and lifting motor (52) is connected with the chain transmission assembly, and the bag grabbing assembly is connected with the bag grabbing and lifting motor (52).

3. The three-hole punching, gumming and framing all-in-one machine of claim 2, wherein, The punching mechanism (20) further comprises a pair of first optical shafts (242) in sliding connection with the punching mechanism bottom plate (211), a material bag pressing plate (26) connected to the lower end of the pair of bag pressing air cylinders (22) and a punch mounting plate (25) connected to the lower end of the punching air cylinder (23).

4. The three-hole punching, gumming and framing all-in-one machine of claim 3, wherein, The punching assembly penetrates the material bag pressing plate (26), and the punching assembly comprises a punching toothed cutter (28) and a punching needle (281) connected to the lower end of the punching toothed cutter (28).

5. The three-hole punching, gumming and framing all-in-one machine of claim 4, wherein, The front conveying belt fence plate (101) of the front conveying line (10) is provided with a punching bag blocking plate (29), the punching bag blocking plate (29) is fixed with a punching bag blocking air cylinder (291), and the punching bag blocking air cylinder (291) is mounted with a punching bag blocking assembly locking plate (292).

6. The three-hole punching, gumming and framing all-in-one machine of claim 1, wherein, The adhesive tape traction mechanism (32) is provided with a label collecting cylinder (33) driven by a tape sticking movement stepping motor (39).

7. The three-hole punching, gumming and framing all-in-one machine of claim 6, wherein, The adhesive tape traction mechanism (32) comprises an adhesive tape discharging stepping motor (321) installed on the adhesive tape machine bottom plate (31) and an iron roller (324) driven to rotate by the adhesive tape discharging stepping motor (321).

8. The three-hole punching, gumming and framing all-in-one machine of claim 7, wherein, The adhesive tape separating mechanism comprises an adhesive tape pressing cylinder (384), an adhesive tape pressing wheel base plate (372), three adhesive tape pressing wheels (371) and three groups of label passing roller tubes (381), the adhesive tape pressing cylinder (384) is installed on the adhesive tape machine bottom plate (31), the adhesive tape pressing wheel base plate (372) is connected to the lower end of the adhesive tape pressing cylinder (384), and the label passing roller tubes (381) and the three adhesive tape pressing wheels (371) are installed on the adhesive tape pressing wheel base plate (372) at intervals.

9. The three-hole punching, gumming and framing all-in-one machine of claim 1, wherein, The frame separating support plate comprises a frame separating upper support opening plate (43) and a frame separating lower support opening plate (44), the frame separating upper support opening plate (43) is fixed on a mounting frame plate (473) slidably connected with a frame separating moving block (47), the frame separating moving block (47) is connected with the frame separating cylinder (49), and the frame separating lower support opening plate (44) is slidably matched with the mounting frame plate (473) through a second guide mechanism (48).

10. The three-hole punching, gumming and framing all-in-one machine of claim 1, wherein, The bag grabbing assembly comprises a parallel clamping jaw cylinder (55), a pair of bag clamping jaw plates (551) and two groups of bag clamping jaws (552), the parallel clamping jaw cylinder (55) is installed at the lower end of a clamping jaw cylinder mounting seat, and the pair of bag clamping jaw plates (551) are oppositely connected at the two ends of the parallel clamping jaw cylinder (55).

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