Sorting device for carbon battery production
By designing an electric push rod and a limiting latching structure inside the sorting bin, the problems of battery tilting and low sorting efficiency in carbon battery sorting devices were solved, achieving stable and efficient battery sorting and transfer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-31
AI Technical Summary
Existing carbon-zinc battery sorting devices tend to tip over when sorting cylindrical batteries, resulting in low sorting efficiency, especially batteries lying flat, which are difficult to sort effectively.
A sorting device including a sorting bin, a sorting plate, an electric push rod, and a limiting structure was designed. The electric push rod pushes and pulls the sorting plate to make the batteries bounce back and forth, and the inclined groove assists the batteries to slide into the sorting slot. Combined with the limiting and locking structure, the batteries are sorted stably.
It improves the sorting efficiency of carbon batteries, ensuring that batteries can enter the sorting tank stably and effectively, facilitating subsequent transportation, disassembly, and maintenance.
Smart Images

Figure CN224057994U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of carbon battery production technology, and specifically relates to a sorting device for carbon battery production. Background Technology
[0002] Carbon-zinc batteries, also known as neutral zinc-manganese dioxide dry cell batteries, are primary cells in the category of chemical power sources. They are disposable batteries. Because the electrolyte in this type of chemical power source is a non-flowing paste, they are also called dry cell batteries. Carbon-zinc batteries are suitable for flashlights, semiconductor radios, tape recorders, cameras, electronic clocks, toys, etc. Due to the different models, sorting devices are used to sort them during processing.
[0003] Chinese patent with announcement number "CN218309188U" discloses a sorting device for carbon-zinc battery production, belonging to the field of carbon-zinc battery sorting technology. It includes a base plate, on the upper surface of which four support columns are fixedly connected. The top of each of the two sets of support columns is fixedly connected to a positioning plate. The two positioning plates have grooves on their adjacent sides. The inner walls of the two grooves are fixedly connected to equidistant spring seats. The adjacent sides of the two sets of spring seats are fixedly connected to compression springs.
[0004] However, this device still has some shortcomings. Since carbon batteries are generally cylindrical, they are prone to tipping over when placed at the sorting point due to the large number of them. If the carbon batteries are lying flat, it is difficult to sort them relative to each other in the circular, straight-down sorting trough, as they need to be in a vertical position for relative sorting, which reduces the efficiency of vibration sorting. Utility Model Content
[0005] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a sorting device for carbon-zinc battery production to solve the problems mentioned in the background art.
[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:
[0007] A sorting device for carbon-zinc battery production includes a base plate with casters mounted on its bottom. The casters are installed on the four sides of the bottom of the base plate near the corners. A first support column is fixedly connected to the top of the base plate. A support frame is fixedly connected to the inner side of the first support column. A collection plate is slidably connected to the top of the support frame. A limiting groove is formed on the top of the collection plate. A support plate is fixedly connected to the top of the first support column. A second support column is fixedly connected to the top of the support plate. A top frame is threadedly connected to the top of the second support column. A sorting bin is snapped into the top of the support plate. A sorting plate is slidably connected to the inner wall of the sorting bin. A second sliding groove matching the sorting plate is formed on the inner wall of the sorting bin. The sorting plate is slidably connected to the inner wall of the sorting bin through the second sliding groove. An inclined groove is formed on the top of the sorting plate. A sorting slot is formed at the bottom of the inner side of the inclined groove. The sorting slot extends to the bottom of the support plate. The position of the sorting slot corresponds to the position of the limiting groove. An electric push rod is installed on the top of the top frame. The telescopic shaft of the electric push rod is installed on the top of the sorting plate.
[0008] As a preferred technical solution, a fixing block is fixedly connected to the outer wall of the sorting bin. The bottom end of the fixing block is attached to the top end of the support plate. A first slot is provided at the top end of the fixing block. The first slot passes through the top end of both the fixing block and the support plate. A second slot is provided on the inner wall of the first slot. A circular groove is provided at the bottom end of the inner side of the first slot. A first locking block is engaged with the inner side of the first slot. A second locking block that matches the second slot is fixedly connected to the outer side of the first locking block. The second locking block is engaged with the inner side of the circular groove.
[0009] As a preferred technical solution, a retaining spring that matches the second retaining block is installed at the bottom inner side of the circular groove. The second retaining block is engaged with the top of the retaining spring and is engaged with the inner side of the circular groove through the retaining spring. A sealing block is fixedly connected to the top of the first retaining block, and the sealing block covers the top of the first groove. A protrusion is fixedly connected to the top of the sealing block, and the shape of the protrusion's corner is arc-shaped.
[0010] As a preferred technical solution, the top of the support frame is provided with a first groove that matches the collection plate. The collection plate is slidably connected to the top of the support frame through the first groove. A handle is fixedly connected to the front side of the support frame. The handle is concave in shape and the corners of the handle are arc-shaped.
[0011] As a preferred technical solution, the top of the support frame is provided with a groove, and an electromagnet is fixedly connected to the inside of the groove. The electromagnet covers the inside of the groove, and the top of the electromagnet is attached to the bottom of the collecting plate. The bottom of the collecting plate is made of magnetic material.
[0012] As a preferred technical solution, the top of the top frame is provided with screw holes, which all penetrate the top of the top frame and the top of the second support column. Bolts are threaded on the inside of the screw holes, and the bottom of the bolts are threaded into the second support column through the screw holes. The top frame is threaded to the top of the second support column through the screw holes and bolts.
[0013] As a preferred technical solution, a power supply module is installed at the top of the support plate, and a control module is installed at the top of the support plate. The power supply module is connected to the control module, the electric push rod, and the electromagnet circuit. The control module is connected to the electric push rod and the electromagnet for electrical control.
[0014] In summary, the present invention has the following main advantages:
[0015] First, when using it, put the carbon batteries that need to be sorted into the sorting bin. The sorting plate can effectively support the carbon batteries. Carbon batteries that match the sorting slot can be directly sorted. To improve sorting efficiency, the user can start the electric push rod. By pushing and pulling up and down, the carbon batteries can bounce back and forth. With the assistance of the inclined chute, the flat carbon batteries can easily slide into the sorting slot through the inclined chute, which can effectively improve the sorting efficiency of carbon batteries. The carbon batteries that pass through the sorting slot can fall directly into the limiting slot, which is convenient for the user to transfer and process them later through the collection plate.
[0016] Secondly, the presence of the first locking block facilitates the insertion of the second locking block into the circular groove. By adjusting the angle of the second locking block to a position that does not correspond to the second slot, the sorting bin can be effectively locked and limited. When it needs to be disassembled later, the first locking block can be rotated and the angle of the second locking block adjusted to a position that corresponds to the second slot, allowing the first locking block to be pulled out directly. This also makes it easier for users to disassemble the sorting bins later, thus facilitating the disassembly and maintenance of the sorting bins. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the sorting bin structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the top structure of the support plate of this utility model;
[0020] Figure 4 This is a utility model Figure 3 A magnified structural diagram of part A;
[0021] Figure 5 This is a schematic diagram of the first card block structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the top structure of the support frame of this utility model.
[0023] Reference numerals: 1. Base plate; 2. Caster wheel; 3. First support column; 4. Support frame; 5. Collection plate; 6. Limiting groove; 7. Handle; 8. First chute; 9. Groove; 10. Electromagnet; 11. Support plate; 12. Sorting bin; 13. Second chute; 14. Sorting plate; 15. Inclined chute; 16. Sorting groove; 17. Fixing block; 18. First slot; 19. Second slot; 20. Circular groove; 21. Snap ring; 22. First locking block; 23. Second locking block; 24. Sealing block; 25. Protrusion; 26. Second support column; 27. Top frame; 28. Screw hole; 29. Bolt; 30. Electric push rod; 31. Power supply module; 32. Control module. Detailed Implementation
[0024] Example
[0025] refer to Figures 1 to 6 This embodiment of a sorting device for carbon-zinc battery production includes a base plate 1. A movable wheel 2 is mounted on the bottom end of the base plate 1, and the movable wheel 2 is installed on the four sides near the corners of the bottom end of the base plate 1. A first support column 3 is fixedly connected to the top end of the base plate 1. A support frame 4 is fixedly connected to the inner side of the first support column 3. A collection plate 5 is slidably connected to the top end of the support frame 4. A limiting groove 6 is formed on the top end of the collection plate 5. A support plate 11 is fixedly connected to the top end of the first support column 3. A second support column 26 is fixedly connected to the top end of the support plate 11. A top frame 27 is threadedly connected to the top end of the second support column 26. The top end of the support plate 11 is secured... A sorting bin 12 is attached, and a sorting plate 14 is slidably connected to the inner wall of the sorting bin 12. A second groove 13 matching the sorting plate 14 is opened on the inner wall of the sorting bin 12. The sorting plate 14 is slidably connected to the inner wall of the sorting bin 12 through the second groove 13. An inclined groove 15 is opened at the top of the sorting plate 14, and a sorting groove 16 is opened at the bottom inner side of the inclined groove 15. The sorting groove 16 extends to the bottom of the support plate 11. The position of the sorting groove 16 corresponds to the position of the limiting groove 6. An electric push rod 30 is installed at the top of the top frame 27, and the telescopic shaft of the electric push rod 30 is installed at the top of the sorting plate 14. In use, the sorting bin 12 facilitates the placement of carbon batteries. Carbon batteries that match the sorting trough 16 can be directly sorted. To improve sorting efficiency, the user can activate the electric push rod 30, which pushes and pulls the sorting plate 14 up and down along the second chute 13, so that the carbon batteries bounce back and forth. With the assistance of the inclined chute 15, it is easy for the flat carbon batteries to slide into the sorting trough 16 through the inclined chute 15, thereby effectively improving the sorting efficiency of carbon batteries.
[0026] refer to Figures 1 to 5A fixing block 17 is fixedly connected to the outer wall of the sorting bin 12. The bottom end of the fixing block 17 is attached to the top end of the support plate 11. A first slot 18 is provided at the top end of the fixing block 17, and the first slot 18 passes through both the fixing block 17 and the top end of the support plate 11. A second slot 19 is provided on the inner wall of the first slot 18. A circular groove 20 is provided at the bottom end of the inner side of the first slot 18. A first locking block 22 is engaged with the inner side of the first slot 18. A second locking block 23 that matches the second slot 19 is fixedly connected to the outer side of the first locking block 22. The second locking block 23 is engaged with the circular groove 20. On the inner side, due to the presence of the first locking block 22, it is easy for the second locking block 23 to be inserted into the circular groove 20. The angle of the second locking block 23 is adjusted to a position that does not correspond to the second locking groove 19, thereby effectively locking and limiting the position of the sorting bucket 12. When it needs to be disassembled later, the first locking block 22 is rotated and the angle of the second locking block 23 is adjusted to a position that corresponds to the second locking groove 19, so that the first locking block 22 can be directly pulled out. This also makes it easier for the user to disassemble the sorting bucket 12 directly later, so as to facilitate the disassembly and maintenance of the sorting bucket 12.
[0027] refer to Figures 3 to 5 A retaining spring 21 matching the second retaining block 23 is installed at the bottom inner side of the circular groove 20. The second retaining block 23 is engaged with the top of the retaining spring 21 and is engaged with the inner side of the circular groove 20 through the retaining spring 21. A sealing block 24 is fixedly connected to the top of the first retaining block 22. The sealing block 24 covers the top of the first retaining groove 18. A protrusion 25 is fixedly connected to the top of the sealing block 24. The protrusion 25 has an arc-shaped corner. Due to the presence of the retaining spring 21, the second retaining block 23 can be engaged twice, which can effectively improve the stability of the engagement of the second retaining block 23 and also effectively improve the stability of the engagement of the sorting barrel 12.
[0028] refer to Figure 6 The top of the support frame 4 is provided with a first groove 8 that matches the collection plate 5. The collection plate 5 is slidably connected to the top of the support frame 4 through the first groove 8. A handle 7 is fixedly connected to the front side of the support frame 4. The handle 7 is concave in shape and the corners of the handle 7 are arc-shaped. Due to the opening of the first groove 8, it is convenient for the collection plate 5 to slide back and forth. Carbon batteries that fall through the sorting slot 16 can be directly inserted into the limiting slot 6. The collection plate 5 can be directly pulled out through the handle 7 to facilitate the subsequent transfer and sorting of carbon batteries.
[0029] refer to Figure 6The top of the support frame 4 has a groove 9, and an electromagnet 10 is fixedly connected to the inside of the groove 9. The electromagnet 10 covers the inside of the groove 9, and the top of the electromagnet 10 is in contact with the bottom of the collecting plate 5. The bottom of the collecting plate 5 is made of magnetic material. Due to the presence of the electromagnet 10, the collecting plate can be effectively limited under the attraction of the electromagnet 10 to prevent it from shifting. When it is necessary to slide the collecting plate 5, the electromagnet 10 can be turned off.
[0030] refer to Figure 1 and Figure 3 The top of the top frame 27 has a screw hole 28, which passes through the top of the top of the top frame 27 and the top of the second support column 26. The inner side of the screw hole 28 is threaded with a bolt 29. The bottom end of the bolt 29 is threaded into the second support column 26 through the screw hole 28. The top frame 27 is threaded to the top of the second support column 26 through the screw hole 28 and the bolt 29. Due to the presence of the bolt 29, the screwing in of the bolt 29 can effectively fix the top frame 27 to prevent it from shifting. When it needs to be disassembled later, the bolt 29 can be unscrewed out of the screw hole 28. It also facilitates the user to maintain the top structure of the top frame 27 later.
[0031] refer to Figure 1 A power supply module 31 is installed at the top of the support plate 11, and a control module 32 is installed at the top of the support plate 11. The power supply module 31 is connected to the control module 32, the electric push rod 30 and the electromagnet 10 in a circuit. The control module 32 is connected to the electric push rod 30 and the electromagnet 10 in an electrical control. Due to the presence of the power supply module 31, the electrical equipment on the device can be effectively powered. The control module 32 can effectively control the electrical equipment on the device. It is more convenient and faster to operate the device through the control module 32.
[0032] Operating principle and advantages: During use, the sorting bin 12 facilitates the placement of carbon-zinc batteries. Carbon-zinc batteries that match the sorting trough 16 can be directly sorted. To improve sorting efficiency, the user can activate the electric push rod 30, which pushes and pulls the sorting plate 14 up and down along the second chute 13, causing the carbon-zinc batteries to bounce back and forth. With the assistance of the inclined chute 15, it is easy for the flat-lying carbon-zinc batteries to slide into the sorting trough 16 through the inclined chute 15, thus effectively improving the sorting efficiency of carbon-zinc batteries. The presence of the locking block 22 facilitates the insertion of the second locking block 23 into the circular groove 20. Adjusting the angle of the second locking block 23 to a position that does not correspond to the second groove 19 effectively engages and limits the sorting bin 12. When it needs to be removed later, rotating the first locking block 22 and adjusting the angle of the second locking block 23 to a position corresponding to the second groove 19 allows the first locking block 22 to be directly pulled out. This also facilitates the user's direct removal of the sorting bin 12, achieving convenience. The purpose of disassembling and maintaining the sorting bin 12 in the later stages is that, due to the presence of the retaining spring 21, the second retaining block 23 can be engaged twice, which can effectively improve the stability of the engagement of the second retaining block 23 and the sorting bin 12. Due to the opening of the first sliding groove 8, the collection plate 5 can slide back and forth. Carbon batteries falling through the sorting groove 16 can be directly inserted into the limiting groove 6. The collection plate 5 can be directly pulled out through the handle 7 to facilitate the later transfer and sorting of carbon batteries. Due to the presence of the electromagnet 10, the collection plate can be effectively limited by the attraction of the electromagnet 10 to prevent it from shifting. When it is necessary to slide the collection plate 5, the electromagnet 10 can be turned off. Due to the presence of the bolt 29, the screwing in of the bolt 29 can effectively fix the top frame 27 to prevent it from shifting. When it needs to be disassembled in the later stages, the bolt 29 can be screwed out of the screw hole 28. It also facilitates the user to maintain the top structure of the top frame 27 in the later stages.
Claims
1. A sorting device for the production of carbon batteries comprising a base plate (1), characterized in that: The bottom end of the bottom plate (1) is provided with movable wheels (2), which are installed on the four edges of the bottom end of the bottom plate (1). The top end of the bottom plate (1) is fixedly connected with a first support (3). The inner side of the first support (3) is fixedly connected with a support frame (4). The top end of the support frame (4) is slidingly connected with a collecting plate (5). The top end of the collecting plate (5) is provided with a limiting groove (6). The top end of the first support (3) is fixedly connected with a support plate (11). The top end of the support plate (11) is fixedly connected with a second support (26). The top end of the second support (26) is threadedly connected with a top frame (27). The top end of the support plate (11) is clamped with a sorting barrel (12). The inner wall of the sorting barrel (12) is slidingly connected with a sorting plate (14). The inner wall of the sorting barrel (12) is provided with a second sliding groove (13) matched with the sorting plate (14). The sorting plate (14) is slidingly connected to the inner wall of the sorting barrel (12) through the second sliding groove (13). The top end of the sorting plate (14) is provided with an inclined groove (15). The inner side bottom end of the inclined groove (15) is provided with a sorting groove (16) penetrating to the bottom end of the support plate (11). The position of the sorting groove (16) corresponds to the position of the limiting groove (6). The top end of the top frame (27) is provided with an electric push rod (30). The telescopic shaft of the electric push rod (30) is installed on the top end of the sorting plate (14).
2. A sorting device for the production of carbon batteries according to claim 1, characterized in that: The outer wall of the sorting barrel (12) is fixedly connected with a fixed block (17). The bottom end of the fixed block (17) is attached to the top end of the support plate (11). The top end of the fixed block (17) is provided with a first clamping groove (18). The first clamping groove (18) penetrates the top end of the fixed block (17) and the support plate (11). The inner wall of the first clamping groove (18) is provided with a second clamping groove (19). The inner side bottom end of the first clamping groove (18) is provided with a circular groove (20). The inner side of the first clamping groove (18) is clamped with a first clamping block (22). The outer side of the first clamping block (22) is fixedly connected with a second clamping block (23) matched with the second clamping groove (19). The second clamping block (23) is clamped on the inner side of the circular groove (20).
3. A sorting device for the production of carbon batteries according to claim 2, characterized in that: The inner side bottom end of the circular groove (20) is installed with a clamping spring (21) matched with the second clamping block (23). The second clamping block (23) is clamped on the top end of the clamping spring (21). The second clamping block (23) is clamped on the inner side of the circular groove (20) through the clamping spring (21). The top end of the first clamping block (22) is fixedly connected with a sealing block (24). The sealing block (24) covers the top end of the first clamping groove (18). The top end of the sealing block (24) is fixedly connected with a protruding block (25). The edge of the protruding block (25) is arc-shaped.
4. A sorting device for carbon battery production as claimed in claim 1, characterized in that: The top end of the support frame (4) is provided with a first chute (8) matched with the collecting plate (5), the collecting plate (5) is slidably connected to the top end of the support frame (4) through the first chute (8), the front side of the support frame (4) is fixedly connected with a handle (7), the handle (7) is concave, and the corners of the handle (7) are arc-shaped.
5. A sorting device for carbon battery production as claimed in claim 1, characterized in that: The top end of the support frame (4) is provided with a groove (9), the inner side of the groove (9) is fixedly connected with an electromagnet (10), the electromagnet (10) covers the inner side of the groove (9), the top end of the electromagnet (10) is attached to the bottom end of the collecting plate (5), and the bottom end of the collecting plate (5) is made of magnetic iron material.
6. A sorting device for carbon battery production as defined in claim 1, characterized in that: The top end of the top frame (27) is provided with a threaded hole (28), the threaded hole (28) penetrates the top frame (27) and the top end of the second support column (26), the inner side of the threaded hole (28) is threadedly connected with a bolt (29), the bottom end of the bolt (29) is threadedly connected to the inside of the second support column (26) through the threaded hole (28), and the top frame (27) is threadedly connected to the top end of the second support column (26) through the threaded hole (28) and the bolt (29).
7. A sorting device for carbon battery production as claimed in claim 1, characterized in that: The top end of the support plate (11) is provided with a power supply module (31), the top end of the support plate (11) is provided with a control module (32), the power supply module (31) is electrically connected with the control module (32), the electric push rod (30) and the electromagnet (10), and the control module (32) is electrically connected with the electric push rod (30) and the electromagnet (10).
Citation Information
Patent Citations
Sorting device for carbon battery production
CN218309188U